CN105330417A - Intelligent preparation system and method of slow-release microbial agent - Google Patents
Intelligent preparation system and method of slow-release microbial agent Download PDFInfo
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- CN105330417A CN105330417A CN201510768127.2A CN201510768127A CN105330417A CN 105330417 A CN105330417 A CN 105330417A CN 201510768127 A CN201510768127 A CN 201510768127A CN 105330417 A CN105330417 A CN 105330417A
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Abstract
The invention discloses an intelligent preparation system and method of a slow-release microbial agent. The intelligent preparation system comprises a sensing module, a grinding module, a stirring module, a sugar water matching module, an air blasting module, a temperature detection module, a temperature control module, a wind measuring module, a prompt module and a PLC. The sensing module is used for sensing whether the raw material feeding amount reaches the preset value or not, and the PLC conducts related operation on the grinding module, the sugar water matching module, the stirring module, the air blasting module, the temperature control module and the prompt module after internal judgment and calculation. According to the intelligent preparation system and method, various parameters of the system can be accurately controlled, kieselguhr can be effectively ground, and microorganisms are effectively stirred; accuracy is high, repeatability is high, all devices are flexible in configuration, the slow-release microbial agent is prepared effectively, and preparation efficiency is high; in the preparation process, one-level raw materials are utilized, and the preparation cost is low; operation is conducted automatically in the whole process, and resources are saved; the preparation efficiency of the slow-release microbial agent is improved.
Description
Technical field
The present invention relates to automation field, especially a kind of intelligent preparation system of slowly-releasing microorganism agent and method.
Background technology
The output of input to farm crop of fertilizer serves vital effect, but in the actual planting process of farm crop, long-term existence the problem of apply fertilizer single and excessive fertilization, and the average utilization of fertilizer is very low, and its major cause is the quick-acting of fertilizer and volatile fugitive volatile.The measure that correspondence is taked is then use release-controlled coated fertilizer to improve the utilization ratio of nutrient, but individual layer bag film strength is low, and slowly-releasing nutrients ratio is fixed, and without specific aim, the demand etc. of nutrient is constrained to the development of self.
Meanwhile, in the preparation process of fertilizer, slowly-releasing microorganism agent plays vital effect, directly affects quality and the nutrient of fertilizer; Because fertilizer is large batch of production, then microorganism agent needs to produce in enormous quantities equally, but present stage, the production efficiency of microorganism agent is low, consuming time; Manual operation cannot complete Sequentially continuous work, inconvenient operation.
Summary of the invention
Goal of the invention of the present invention is: for above-mentioned Problems existing, a kind of intelligent preparation system and method for slowly-releasing microorganism agent are provided, parameters in energy accuracy-control system, precision is high, repeatability is strong, each Plant arrangement is flexible, effectively can grind diatomite, effectively microorganism be stirred; Effectively be prepared a kind of slowly-releasing microorganism agent, preparation efficiency is high.
The technical solution used in the present invention is as follows:
An intelligent preparation system for slowly-releasing microorganism agent, it comprises: induction module, grinding module, stirring module, syrup proportioning module, blower module, temperature detecting module, temperature control module, survey wind module, reminding module and PLC;
Described induction module comprises is located at milling apparatus, whipping appts one, whipping appts two, whipping appts three, whipping appts four and filtration unit inductor block; In milling apparatus, when diatomite puts into weight >=preset value 01, to PLC transmitting digital signals 01; In whipping appts one, when weight >=preset value 02 put into by raw material, to PLC transmitting digital signals 02; In whipping appts two, when weight >=preset value 03 put into by raw material, to PLC transmitting digital signals 03; In whipping appts three, when weight >=preset value 04 put into by raw material, to PLC transmitting digital signals 04; In whipping appts four, when weight >=preset value 05 put into by raw material, to PLC transmitting digital signals 05; In filtration unit, when weight >=preset value 06 put into by raw material, to PLC transmitting digital signals 06; Described temperature detecting module comprises the temperature sensor being located at whipping appts four, for detecting the temperature value in whipping appts four, to PLC transmitting digital signals 11; Described survey wind module comprises the wind quantity test instrument be located in whipping appts four, for measuring the degree of ventilation in whipping appts four, to PLC transmitting digital signals 21;
Described PLC is connected with reminding module with induction module, grinding module, stirring module, syrup proportioning module, filtration module, blower module, temperature detecting module, temperature control module, survey wind module respectively; For receiving digital signaling zero 1, transmit executive signal 31 to grinding module; Receive digital signaling zero 2, transmit executive signal 41 to stirring module; Receive digital signaling zero 3, transmit executive signal 42 to stirring module; Receive digital signaling zero 5, transmit executive signal 43 to stirring module; Receive digital signaling zero 4, transmit executive signal 44 to stirring module; Receive digital signaling zero 6, transmit executive signal 51 to blower module; Receive numerary signal 11, as temperature value <38 DEG C, transmit executive signal 71 to temperature control module, as temperature value >38 DEG C, transmit executive signal 72 to temperature control module; Receive numerary signal 21, as degree of ventilation <22CBM/h, transmit executive signal 52 to blower module, as degree of ventilation >22CBM/h, transmit executive signal 53 to blower module; Receive numerary signal 61, transmit executive signal 81 to reminding module; Receive numerary signal 62, transmit executive signal 82 to reminding module;
Described grinding module comprises milling apparatus, for receiving executive signal 31, starting milling apparatus, the grinding scheduled time 01, completing backward PLC transmitting digital signals 61; Described syrup proportioning module comprises syrup matching device, after being triggered, to be concentration by proportioning raw materials be 42% syrup; Described stirring module comprises whipping appts one, whipping appts two, whipping appts three and whipping appts four; Receive executive signal 41, start whipping appts one, stir the scheduled time 02, unlatching lower ending opening after completing; Receive executive signal 42, start whipping appts two, stir the scheduled time 03, unlatching lower ending opening after completing; Receive executive signal 43, start whipping appts four, stir the scheduled time 04, unlatching lower ending opening after completing, and transmit executive signal 62 to PLC; Receive executive signal 44, start whipping appts three, stir 40min, unlatching lower ending opening after completing; Described blower module comprises the gas blower being located at whipping appts four and filtration unit, receives executive signal 51, with predetermined wind speed 01 to air blast in filtration unit; Receive executive signal 52, to predetermined wind speed 02 to air blast in whipping appts four, until the degree of ventilation in whipping appts four is 22CBM/h, receive executive signal 53, close gas blower; Temperature control module comprises the temperature control device being located at whipping appts four, for receiving executive signal 71, by the heating temperatures to 38 DEG C in whipping appts four; Receive executive signal 72, by the temperature refrigeration to 38 DEG C in whipping appts four;
Reminding module comprises warning howler, for receiving executive signal 81 or executive signal 82, starting warning howler, sending prompting sound.
Owing to adopting such scheme, induction module uses highly sensitive inductor block, can accurately sense that material enters in each device, and when material reaches a certain preset value, to PLC transmitting digital signals, PLC controls relevant device and carries out relating operation; Improve level of automation, save the time of staff, decrease manual step and time; When automated operation can not realize, when needing manual operations, system can start warning howler, reminds the staff doing other thing to carry out the operation of lower step; Be very easy to operation.
Owing to have employed technique scheme, filamentous bacterium can make soil swelling loosen, and increases Soil ventilation water retention property; Bacillus megaterium has effect of organophosphorus in soil of well degrading; Gel-shaped bacillus can dissolve insoluble magnesium and phosphorus in soil, and produces the growth that the materials such as hormone, amino acid, polysaccharide promote crop; Photosynthetic bacteria can improve crop photosynthesis in the not enough environment of illumination, after being manured into soil, can acute activation vegetable cell active, promote root system development, improve photosynthesis and reproductive growth ability.
Be prepared into organic carrier by cow dung and straw by thalline slow releasing, to act in soil.
Further, described whipping appts one, whipping appts two, whipping appts three, milling apparatus and whipping appts four are provided with some upper end open and lower ending opening, the upper end open of described whipping appts one has more than five, for putting into microorganism and syrup, described microorganism is respectively filamentous bacterium, phosphorus decomposing bacillus megaterium, bacillusmusilaginosiengineering and photosynthetic bacteria; The upper end open of described whipping appts four has two or more, for putting into cow dung and straw; The upper end open of described milling apparatus has more than one, for putting into diatomite; Described lower ending opening is provided with opening and closing valve.
Owing to adopting such scheme, described upper end open can facilitate staff to put into various one-level raw material, when that operation is complete, opens lower ending opening, then material enters in next device; Improve level of automation, improve a kind of preparation efficiency of slowly-releasing microorganism agent.
Further, described syrup matching device is provided with storage sugared case, water tank and proportioning case; The sugared case of described storage and water tank are arranged side by side, and store up on sugared case and water tank and be respectively equipped with opening and closing valve; Described proportioning case is located at below the sugared case of storage and water tank; The sugared case of described storage and water tank are provided with weighing device, and described storage sugar case weighs the sugar of predetermined quality 01, and the water of pre-determined volume released by described water tank, after completing, opens opening and closing valve, and sugar and water enter proportioning case, are carried out proportioning.
Owing to adopting such scheme, syrup matching device energy automatic mixing concentration is the syrup of 42%, provides cost savings.
Further, a kind of intelligent preparation method of intelligent preparation system of slowly-releasing microorganism agent, it comprises the following steps:
Step 1: by each device installation in position, is placed in whipping appts four environment that degree of ventilation is 0 ~ 50CBM/h, opens a kind of intelligent preparation system power supply of slowly-releasing microorganism agent;
Step 2: the diatomite of predetermined quality 02 is put into milling apparatus, when the induction module in milling apparatus senses that diatomite puts into weight >=preset value 01, to PLC transmitting digital signals 01; PLC receives digital signaling zero 1, transmits executive signal 31 to grinding module; Described grinding module receives executive signal 31, starts milling apparatus, the grinding scheduled time 01, completes backward PLC transmitting digital signals 61; PLC receives numerary signal 61, transmits executive signal 81 to reminding module; Reminding module receives executive signal 81 or starts warning howler, sends prompting sound, and the diatomite after grinding is put into whipping appts two by prompting staff;
Step 3: trigger syrup matching device, then store up the sugar that sugared case weighs predetermined quality 01, the water of pre-determined volume released by water tank, and after completing, open the opening and closing valve of the sugared case of storage and water tank, then sugar and water enter proportioning case, to be concentration by its proportioning be 42% syrup;
Step 4: by filamentous bacterium, phosphorus decomposing bacillus megaterium, bacillusmusilaginosiengineering and photosynthetic bacteria are positioned in whipping appts one, by the concentration of predetermined quality 03 be again 42% syrup be placed in whipping appts one, when induction module in whipping appts senses that weight >=preset value 02 put into by raw material, to PLC transmitting digital signals 02; PLC receives digital signaling zero 2, transmits executive signal 41 to stirring module; Stir module and receive executive signal 41, start whipping appts one, stir the scheduled time 02, unlatching lower ending opening after completing, then raw material enters in suspension liquid collection device;
Step 5: the diatomite after grinding and the raw material in suspension liquid collection device are put into whipping appts two, when the induction module in whipping appts two senses that weight >=preset value 03 put into by raw material, to PLC transmitting digital signals 03; PLC receives digital signaling zero 3, transmits executive signal 42 to stirring module; Stir module and receive executive signal 42, start whipping appts two, stir the scheduled time 03, unlatching lower ending opening after completing, then material enters whipping appts three;
Step 6: cow dung and straw are placed in whipping appts four, when the induction module in whipping appts four senses that weight >=preset value 05 put into by raw material, to PLC transmitting digital signals 05; PLC receives digital signaling zero 5, transmits executive signal 43 to stirring module; Stir module and receive executive signal 43, start whipping appts four, stir the scheduled time 04, then compost 9day, unlatching lower ending opening after completing, then material enters organic carrier collection device, stirs module simultaneously and transmits executive signal 62 to PLC; PLC receives numerary signal 62, transmits executive signal 82 to reminding module; Reminding module receives executive signal 82, starts warning howler, sends prompting sound, and the material in organic carrier collection device is put into whipping appts three by prompting staff;
Step 7: temperature detecting module detects the temperature value in whipping appts four, to PLC transmitting digital signals 11; PLC receives numerary signal 11, as temperature value <38 DEG C, transmits executive signal 71 to temperature control module, as temperature value >38 DEG C, transmits executive signal 72 to temperature control module; Temperature control module receives executive signal 71, by the heating temperatures to 38 DEG C in whipping appts four; Receive executive signal 72, by the temperature refrigeration to 38 DEG C in whipping appts four;
Step 8: survey the degree of ventilation in wind module measurement whipping appts four, to PLC transmitting digital signals 21; PLC receives numerary signal 21, as degree of ventilation <22CBM/h, transmits executive signal 52 to blower module, as degree of ventilation >22CBM/h, transmits executive signal 53 to blower module; Blower module receive executive signal 52, to predetermined wind speed 02 to air blast in whipping appts four, until the degree of ventilation in whipping appts four is 22CBM/h, receive executive signal 53, close gas blower;
Step 9: when the Sensory module in whipping appts three senses that weight >=preset value 04 put into by raw material, to PLC transmitting digital signals 04; PLC receives digital signaling zero 4, transmits executive signal 44 to stirring module; Stir module and receive executive signal 44, start whipping appts three, stir 40min, unlatching lower ending opening after completing, then material enters filtration unit, leaches fine particle; When induction module in filtration unit senses that weight >=preset value 06 put into by raw material, to PLC transmitting digital signals 06; PLC receives digital signaling zero 6, transmits executive signal 51 to blower module; Blower module receives executive signal 51, with predetermined wind speed 01 to air blast in filtration unit, by air-dry for slowly-releasing microorganism.
In sum, owing to have employed technique scheme, the invention has the beneficial effects as follows:
1, the parameters in energy accuracy-control system of the present invention, effectively can grind diatomite, effectively stir microorganism;
2, precision of the present invention is high, repeatability is strong, and each Plant arrangement is flexible, and be effectively prepared a kind of slowly-releasing microorganism agent, preparation efficiency is high.
3, use one-level raw material in making processes of the present invention, preparation cost is low;
Use the one-level raw materials such as diatomite, sugar, various microorganism, cow dung, straw, cost is low, the concentration comprising the use in preparation process be 42% syrup be all prepare with syrup matching device, greatly reduce a kind of production cost of slowly-releasing microorganism agent.
4, energy whole-course automation operation of the present invention, saves resource; Improve a kind of preparation efficiency of slowly-releasing microorganism agent.
5, improve the security of system, reliability, adequately achieve and the utilization of one-level raw material is maximized.
Accompanying drawing explanation
Examples of the present invention will be described by way of reference to the accompanying drawings, wherein:
Fig. 1 is a kind of system schematic of intelligent preparation system of slowly-releasing microorganism agent.
Embodiment
All features disclosed in this specification sheets, or the step in disclosed all methods or process, except mutually exclusive feature and/or step, all can combine by any way.
Arbitrary feature disclosed in this specification sheets (comprising any accessory claim, summary), unless specifically stated otherwise, all can be replaced by other equivalences or the alternative features with similar object.That is, unless specifically stated otherwise, each feature is an example in a series of equivalence or similar characteristics.
As shown in Figure 1, a kind of intelligent preparation system of slowly-releasing microorganism agent, it comprises: induction module, grinding module, stirring module, syrup proportioning module, blower module, temperature detecting module, temperature control module, survey wind module, reminding module and PLC;
Described induction module comprises is located at milling apparatus, whipping appts one, whipping appts two, whipping appts three, whipping appts four and filtration unit inductor block; In milling apparatus, when diatomite puts into weight >=preset value 01, to PLC transmitting digital signals 01; In whipping appts one, when weight >=preset value 02 put into by raw material, to PLC transmitting digital signals 02; In whipping appts two, when weight >=preset value 03 put into by raw material, to PLC transmitting digital signals 03; In whipping appts three, when weight >=preset value 04 put into by raw material, to PLC transmitting digital signals 04; In whipping appts four, when weight >=preset value 05 put into by raw material, to PLC transmitting digital signals 05; In filtration unit, when weight >=preset value 06 put into by raw material, to PLC transmitting digital signals 06; Described temperature detecting module comprises the temperature sensor being located at whipping appts four, for detecting the temperature value in whipping appts four, to PLC transmitting digital signals 11; Described survey wind module comprises the wind quantity test instrument be located in whipping appts four, for measuring the degree of ventilation in whipping appts four, to PLC transmitting digital signals 21;
Described PLC is connected with reminding module with induction module, grinding module, stirring module, syrup proportioning module, filtration module, blower module, temperature detecting module, temperature control module, survey wind module respectively; For receiving digital signaling zero 1, transmit executive signal 31 to grinding module; Receive digital signaling zero 2, transmit executive signal 41 to stirring module; Receive digital signaling zero 3, transmit executive signal 42 to stirring module; Receive digital signaling zero 5, transmit executive signal 43 to stirring module; Receive digital signaling zero 4, transmit executive signal 44 to stirring module; Receive digital signaling zero 6, transmit executive signal 51 to blower module; Receive numerary signal 11, as temperature value <38 DEG C, transmit executive signal 71 to temperature control module, as temperature value >38 DEG C, transmit executive signal 72 to temperature control module; Receive numerary signal 21, as degree of ventilation <22CBM/h, transmit executive signal 52 to blower module, as degree of ventilation >22CBM/h, transmit executive signal 53 to blower module; Receive numerary signal 61, transmit executive signal 81 to reminding module; Receive numerary signal 62, transmit executive signal 82 to reminding module;
Described grinding module comprises milling apparatus, for receiving executive signal 31, starting milling apparatus, the grinding scheduled time 01, completing backward PLC transmitting digital signals 61; Described syrup proportioning module comprises syrup matching device, after being triggered, to be concentration by proportioning raw materials be 42% syrup; Described stirring module comprises whipping appts one, whipping appts two, whipping appts three and whipping appts four; Receive executive signal 41, start whipping appts one, stir the scheduled time 02, unlatching lower ending opening after completing; Receive executive signal 42, start whipping appts two, stir the scheduled time 03, unlatching lower ending opening after completing; Receive executive signal 43, start whipping appts four, stir the scheduled time 04, unlatching lower ending opening after completing, and transmit executive signal 62 to PLC; Receive executive signal 44, start whipping appts three, stir 40min, unlatching lower ending opening after completing; Described blower module comprises the gas blower being located at whipping appts four and filtration unit, receives executive signal 51, with predetermined wind speed 01 to air blast in filtration unit; Receive executive signal 52, to predetermined wind speed 02 to air blast in whipping appts four, until the degree of ventilation in whipping appts four is 22CBM/h, receive executive signal 53, close gas blower; Temperature control module comprises the temperature control device being located at whipping appts four, for receiving executive signal 71, by the heating temperatures to 38 DEG C in whipping appts four; Receive executive signal 72, by the temperature refrigeration to 38 DEG C in whipping appts four;
Reminding module comprises warning howler, for receiving executive signal 81 or executive signal 82, starting warning howler, sending prompting sound.
Described whipping appts one, whipping appts two, whipping appts three, milling apparatus and whipping appts four are provided with some upper end open and lower ending opening, the upper end open of described whipping appts one has more than five, for putting into microorganism and syrup, described microorganism is respectively filamentous bacterium, phosphorus decomposing bacillus megaterium, bacillusmusilaginosiengineering and photosynthetic bacteria; The upper end open of described whipping appts four has two or more, for putting into cow dung and straw; The upper end open of described milling apparatus has more than one, for putting into diatomite; Described lower ending opening is provided with opening and closing valve.
Described syrup matching device is provided with storage sugared case, water tank and proportioning case; The sugared case of described storage and water tank are arranged side by side, and store up on sugared case and water tank and be respectively equipped with opening and closing valve; Described proportioning case is located at below the sugared case of storage and water tank; The sugared case of described storage and water tank are provided with weighing device, and described storage sugar case weighs the sugar of predetermined quality 01, and the water of pre-determined volume released by described water tank, after completing, opens opening and closing valve, and sugar and water enter proportioning case, are carried out proportioning.
An intelligent preparation method for the intelligent preparation system of slowly-releasing microorganism agent, it comprises the following steps:
Step 1: by each device installation in position, is placed in whipping appts four environment that degree of ventilation is 0 ~ 50CBM/h, opens a kind of intelligent preparation system power supply of slowly-releasing microorganism agent;
Step 2: the diatomite of predetermined quality 02 is put into milling apparatus, when the induction module in milling apparatus senses that diatomite puts into weight >=preset value 01, to PLC transmitting digital signals 01; PLC receives digital signaling zero 1, transmits executive signal 31 to grinding module; Described grinding module receives executive signal 31, starts milling apparatus, the grinding scheduled time 01, completes backward PLC transmitting digital signals 61; PLC receives numerary signal 61, transmits executive signal 81 to reminding module; Reminding module receives executive signal 81 or starts warning howler, sends prompting sound, and the diatomite after grinding is put into whipping appts two by prompting staff;
Step 3: trigger syrup matching device, then store up the sugar that sugared case weighs predetermined quality 01, the water of pre-determined volume released by water tank, and after completing, open the opening and closing valve of the sugared case of storage and water tank, then sugar and water enter proportioning case, to be concentration by its proportioning be 42% syrup;
Step 4: by filamentous bacterium, phosphorus decomposing bacillus megaterium, bacillusmusilaginosiengineering and photosynthetic bacteria are positioned in whipping appts one, by the concentration of predetermined quality 03 be again 42% syrup be placed in whipping appts one, when induction module in whipping appts senses that weight >=preset value 02 put into by raw material, to PLC transmitting digital signals 02; PLC receives digital signaling zero 2, transmits executive signal 41 to stirring module; Stir module and receive executive signal 41, start whipping appts one, stir the scheduled time 02, unlatching lower ending opening after completing, then raw material enters in suspension liquid collection device;
Step 5: the diatomite after grinding and the raw material in suspension liquid collection device are put into whipping appts two, when the induction module in whipping appts two senses that weight >=preset value 03 put into by raw material, to PLC transmitting digital signals 03; PLC receives digital signaling zero 3, transmits executive signal 42 to stirring module; Stir module and receive executive signal 42, start whipping appts two, stir the scheduled time 03, unlatching lower ending opening after completing, then material enters whipping appts three;
Step 6: cow dung and straw are placed in whipping appts four, when the induction module in whipping appts four senses that weight >=preset value 05 put into by raw material, to PLC transmitting digital signals 05; PLC receives digital signaling zero 5, transmits executive signal 43 to stirring module; Stir module and receive executive signal 43, start whipping appts four, stir the scheduled time 04, then compost 9day, unlatching lower ending opening after completing, then material enters organic carrier collection device, stirs module simultaneously and transmits executive signal 62 to PLC; PLC receives numerary signal 62, transmits executive signal 82 to reminding module; Reminding module receives executive signal 82, starts warning howler, sends prompting sound, and the material in organic carrier collection device is put into whipping appts three by prompting staff;
Step 7: temperature detecting module detects the temperature value in whipping appts four, to PLC transmitting digital signals 11; PLC receives numerary signal 11, as temperature value <38 DEG C, transmits executive signal 71 to temperature control module, as temperature value >38 DEG C, transmits executive signal 72 to temperature control module; Temperature control module receives executive signal 71, by the heating temperatures to 38 DEG C in whipping appts four; Receive executive signal 72, by the temperature refrigeration to 38 DEG C in whipping appts four;
Step 8: survey the degree of ventilation in wind module measurement whipping appts four, to PLC transmitting digital signals 21; PLC receives numerary signal 21, as degree of ventilation <22CBM/h, transmits executive signal 52 to blower module, as degree of ventilation >22CBM/h, transmits executive signal 53 to blower module; Blower module receive executive signal 52, to predetermined wind speed 02 to air blast in whipping appts four, until the degree of ventilation in whipping appts four is 22CBM/h, receive executive signal 53, close gas blower;
Step 9: when the Sensory module in whipping appts three senses that weight >=preset value 04 put into by raw material, to PLC transmitting digital signals 04; PLC receives digital signaling zero 4, transmits executive signal 44 to stirring module; Stir module and receive executive signal 44, start whipping appts three, stir 40min, unlatching lower ending opening after completing, then material enters filtration unit, leaches fine particle; When induction module in filtration unit senses that weight >=preset value 06 put into by raw material, to PLC transmitting digital signals 06; PLC receives digital signaling zero 6, transmits executive signal 51 to blower module; Blower module receives executive signal 51, with predetermined wind speed 01 to air blast in filtration unit, by air-dry for slowly-releasing microorganism.
A kind of whole preparation system of liquid sustained-controll-release fertiliser for improving soil metal salt concentration is as follows:
Comprise the slowly-releasing microorganism agent syntheti c route be in parallel, slowly releasing trace element sequestrant syntheti c route and slowly-releasing micritization metal-salt breeze syntheti c route, slowly-releasing microorganism agent syntheti c route, slowly releasing trace element sequestrant syntheti c route and slowly-releasing micritization metal-salt breeze syntheti c route cross and are connected to liquid sustained-controll-release fertiliser syntheti c route.
Slowly-releasing microorganism agent syntheti c route comprises the diatomite pre-treatment route and microbial pretreatment route that are in parallel, diatomite comprises with process route the diatomite entrance and milling apparatus that are linked in sequence, microbial pretreatment route comprises some microorganism entrances and syrup inking device, and some microorganism entrances and syrup inking device cross and be connected whipping appts one and suspension collection device; Diatomite pre-treatment route and microbial pretreatment route cross and are connected to whipping appts two, whipping appts two and organic carrier syntheti c route cross and are connected to whipping appts three, described organic carrier syntheti c route comprises cow dung entrance and straw entrance, described cow dung entrance and straw entrance cross and are connected to whipping appts four, whipping appts four connects organic carrier collection device, and whipping appts two and organic carrier collection device cross and be connected to whipping appts three; Whipping appts three is linked in sequence filtration unit and gas blower.It is 42% that syrup can be configured to concentration by syrup inking device; It is 325 orders that diatomite can be ground to form fineness by milling apparatus; The number of microorganism entrance is 4, is respectively filamentous bacterium entrance, phosphorus decomposing bacillus megaterium entrance, bacillusmusilaginosiengineering entrance and photosynthetic bacteria entrance; Filamentous bacterium entrance, phosphorus decomposing bacillus megaterium entrance, bacillusmusilaginosiengineering entrance, photosynthetic bacteria entrance, diatomite entrance, cow dung entrance, straw entrance syrup inking device is all provided with weighing device; It is 38 DEG C that whipping appts four is placed in temperature, and degree of ventilation is under the environment of 22CBM/h; Gas blower is provided with thermostat, can be 28 DEG C by homo(io)thermism.By filamentous bacterium, phosphorus decomposing bacillus megaterium, gel-shaped bacillus, it is in the syrup of 42% that photosynthetic bacteria adds concentration, and stir to obtain microorganism suspension; By cow dung and plant straw Homogeneous phase mixing, be under the condition of 38 DEG C in temperature, degree of ventilation is 22CBM/h, compost 9day, obtained organic carrier; Diatomite being ground to fineness is 325 orders, is added in microorganism suspension by the diatomite after grinding, stirs; The microorganism suspension liquid stirred and organic carrier are mixed in proportion, stir 40min, leach fine particle, at 28 DEG C, use gas blower air-dry.
Slowly releasing trace element sequestrant syntheti c route comprises the EDTA entrance and hydrochloric acid entrance that are in parallel, EDTA entrance crosses with hydrochloric acid entrance and is connected solvent collection device, solvent collection device is provided with Calcium hydrogen carbonate entrance, solvent collection device sequence connects filtration unit two, heating unit one, cooling and stirring device, drying installation and shredding unit, heating unit one is provided with some trace metal salts entrances, and cooling and stirring device is provided with wilkinite entrance.Solvent collection device is provided with pH proofing unit; The number of some trace metal salts entrances is 5, is respectively copper sulfate entrance, zinc sulfate entrance, sulfuric acid boron entrance, molybdenum trisulfate entrance and manganous sulfate entrance; EDTA entrance, copper sulfate entrance, zinc sulfate entrance, sulfuric acid boron entrance, molybdenum trisulfate entrance and manganous sulfate entrance are equipped with weighing device.EDTA is dissolved in hydrochloric acid, adds Calcium hydrogen carbonate and regulate pH to 4.8, filter; In filtrate, add copper sulfate, be heated to 70 DEG C, chelating 3h; Zinc sulfate is added in solution, under the condition of 75 DEG C, chelating 3h; Sulfuric acid boron is added in solution, under the condition of 80 DEG C, chelating 3h; Molybdenum trisulfate is added in solution, under the condition of 80 DEG C, chelating 3h; Manganous sulfate is added in solution, under the condition of 82 DEG C, chelating 3h; Added by wilkinite in gained chelating liquid, drying is also pulverized, and obtains slowly releasing trace element sequestrant.
Slowly-releasing micritization metal-salt breeze syntheti c route comprises the agar-agar soln syntheti c route and micritization metal-salt syntheti c route that are in parallel, and agar-agar soln syntheti c route and micritization metal-salt syntheti c route cross and be connected to mixing route; Agar-agar soln syntheti c route comprises the heating unit two and whipping appts five that are linked in sequence, heating unit two is provided with agar entrance, micritization metal-salt syntheti c route comprises the metal-salt entrance be linked in sequence, vibro-grinding device and micritization metal-salt collection device, mixing route comprises the concentrating unit be linked in sequence, refrigerating unit, drying and crushing device; Whipping appts five and micritization salt collection device cross and are connected to concentrating unit.Agar entrance and metal-salt entrance are equipped with weighing device, and concentrating unit is provided with agitator.By azide metal salt, dithiocarbamates, selenous acid metal-salt, peroxophosphoric acid metal-salt adopts vibration mill micronization to obtain micritization metal-salt; Get intermediate water and be heated to boiling, add agar, be stirred to agar under the state keeping boiling and dissolve completely; Mixed with agar-agar soln by micritization metal-salt, continuous heating is to thick, and drying after naturally cooling is also pulverized, and obtains slowly-releasing micritization metal mining powder.
Liquid sustained-controll-release fertiliser syntheti c route comprises the whipping appts six be linked in sequence, whipping appts seven, refrigerating unit two and finished product collection device, and whipping appts six is provided with heating unit, and whipping appts six is provided with washing water of rice entrance and ammonia inlet; Whipping appts seven and slowly-releasing microorganism agent syntheti c route, slowly releasing trace element sequestrant syntheti c route is connected with slowly-releasing micritization metal-salt breeze syntheti c route; Refrigerating unit two is provided with sodium alginate and chitosan entrance.Whipping appts six is provided with thermostat, can by homo(io)thermism at 24 DEG C; Refrigerating unit two is provided with thermostat, can by homo(io)thermism at 12 DEG C, and refrigerating unit two is provided with agitator; Washing water of rice entrance, ammonia inlet, sodium alginate entrance and chitosan entrance are equipped with weighing device.Washing water of rice and ammoniacal liquor are mixed, is heated to 24 DEG C; By slowly-releasing microorganism agent, slowly releasing trace element sequestrant and slowly-releasing micritization metal mining powder add in mixing solutions, stir; Be cooled to 12 DEG C, add sodium alginate and chitosan, stir.
The present invention is not limited to aforesaid embodiment.The present invention expands to any new feature of disclosing in this manual or any combination newly, and the step of the arbitrary new method disclosed or process or any combination newly.
Claims (4)
1. an intelligent preparation system for slowly-releasing microorganism agent, it is characterized in that, it comprises: induction module, grinding module, stirring module, syrup proportioning module, blower module, temperature detecting module, temperature control module, survey wind module, reminding module and PLC;
Described induction module comprises is located at milling apparatus, whipping appts one, whipping appts two, whipping appts three, whipping appts four and filtration unit inductor block; In milling apparatus, when diatomite puts into weight >=preset value 01, to PLC transmitting digital signals 01; In whipping appts one, when weight >=preset value 02 put into by raw material, to PLC transmitting digital signals 02; In whipping appts two, when weight >=preset value 03 put into by raw material, to PLC transmitting digital signals 03; In whipping appts three, when weight >=preset value 04 put into by raw material, to PLC transmitting digital signals 04; In whipping appts four, when weight >=preset value 05 put into by raw material, to PLC transmitting digital signals 05; In filtration unit, when weight >=preset value 06 put into by raw material, to PLC transmitting digital signals 06; Described temperature detecting module comprises the temperature sensor being located at whipping appts four, for detecting the temperature value in whipping appts four, to PLC transmitting digital signals 11; Described survey wind module comprises the wind quantity test instrument be located in whipping appts four, for measuring the degree of ventilation in whipping appts four, to PLC transmitting digital signals 21;
Described PLC is connected with reminding module with induction module, grinding module, stirring module, syrup proportioning module, filtration module, blower module, temperature detecting module, temperature control module, survey wind module respectively; For receiving digital signaling zero 1, transmit executive signal 31 to grinding module; Receive digital signaling zero 2, transmit executive signal 41 to stirring module; Receive digital signaling zero 3, transmit executive signal 42 to stirring module; Receive digital signaling zero 5, transmit executive signal 43 to stirring module; Receive digital signaling zero 4, transmit executive signal 44 to stirring module; Receive digital signaling zero 6, transmit executive signal 51 to blower module; Receive numerary signal 11, as temperature value <38 DEG C, transmit executive signal 71 to temperature control module, as temperature value >38 DEG C, transmit executive signal 72 to temperature control module; Receive numerary signal 21, as degree of ventilation <22CBM/h, transmit executive signal 52 to blower module, as degree of ventilation >22CBM/h, transmit executive signal 53 to blower module; Receive numerary signal 61, transmit executive signal 81 to reminding module; Receive numerary signal 62, transmit executive signal 82 to reminding module;
Described grinding module comprises milling apparatus, for receiving executive signal 31, starting milling apparatus, the grinding scheduled time 01, completing backward PLC transmitting digital signals 61; Described syrup proportioning module comprises syrup matching device, after being triggered, to be concentration by proportioning raw materials be 42% syrup; Described stirring module comprises whipping appts one, whipping appts two, whipping appts three and whipping appts four; Receive executive signal 41, start whipping appts one, stir the scheduled time 02, unlatching lower ending opening after completing; Receive executive signal 42, start whipping appts two, stir the scheduled time 03, unlatching lower ending opening after completing; Receive executive signal 43, start whipping appts four, stir the scheduled time 04, unlatching lower ending opening after completing, and transmit executive signal 62 to PLC; Receive executive signal 44, start whipping appts three, stir 40min, unlatching lower ending opening after completing; Described blower module comprises the gas blower being located at whipping appts four and filtration unit, receives executive signal 51, with predetermined wind speed 01 to air blast in filtration unit; Receive executive signal 52, to predetermined wind speed 02 to air blast in whipping appts four, until the degree of ventilation in whipping appts four is 22CBM/h, receive executive signal 53, close gas blower; Temperature control module comprises the temperature control device being located at whipping appts four, for receiving executive signal 71, by the heating temperatures to 38 DEG C in whipping appts four; Receive executive signal 72, by the temperature refrigeration to 38 DEG C in whipping appts four;
Reminding module comprises warning howler, for receiving executive signal 81 or executive signal 82, starting warning howler, sending prompting sound.
2. the intelligent preparation system of a kind of slowly-releasing microorganism agent as claimed in claim 1, it is characterized in that, described whipping appts one, whipping appts two, whipping appts three, milling apparatus and whipping appts four are provided with some upper end open and lower ending opening, the upper end open of described whipping appts one has more than five, for putting into microorganism and syrup, described microorganism is respectively filamentous bacterium, phosphorus decomposing bacillus megaterium, bacillusmusilaginosiengineering and photosynthetic bacteria; The upper end open of described whipping appts four has two or more, for putting into cow dung and straw; The upper end open of described milling apparatus has more than one, for putting into diatomite; Described lower ending opening is provided with opening and closing valve.
3. the intelligent preparation system of a kind of slowly-releasing microorganism agent as claimed in claim 2, is characterized in that, described syrup matching device is provided with storage sugared case, water tank and proportioning case; The sugared case of described storage and water tank are arranged side by side, and store up on sugared case and water tank and be respectively equipped with opening and closing valve; Described proportioning case is located at below the sugared case of storage and water tank; The sugared case of described storage and water tank are provided with weighing device, and described storage sugar case weighs the sugar of predetermined quality 01, and the water of pre-determined volume released by described water tank, after completing, opens opening and closing valve, and sugar and water enter proportioning case, are carried out proportioning.
4. the intelligent preparation method of the intelligent preparation system of a kind of slowly-releasing microorganism agent as described in one of claims 1 to 3, it is characterized in that, it comprises the following steps:
Step 1: by each device installation in position, is placed in whipping appts four environment that degree of ventilation is 0 ~ 50CBM/h, opens a kind of intelligent preparation system power supply of slowly-releasing microorganism agent;
Step 2: the diatomite of predetermined quality 02 is put into milling apparatus, when the induction module in milling apparatus senses that diatomite puts into weight >=preset value 01, to PLC transmitting digital signals 01; PLC receives digital signaling zero 1, transmits executive signal 31 to grinding module; Described grinding module receives executive signal 31, starts milling apparatus, the grinding scheduled time 01, completes backward PLC transmitting digital signals 61; PLC receives numerary signal 61, transmits executive signal 81 to reminding module; Reminding module receives executive signal 81 or starts warning howler, sends prompting sound, and the diatomite after grinding is put into whipping appts two by prompting staff;
Step 3: trigger syrup matching device, then store up the sugar that sugared case weighs predetermined quality 01, the water of pre-determined volume released by water tank, and after completing, open the opening and closing valve of the sugared case of storage and water tank, then sugar and water enter proportioning case, to be concentration by its proportioning be 42% syrup;
Step 4: by filamentous bacterium, phosphorus decomposing bacillus megaterium, bacillusmusilaginosiengineering and photosynthetic bacteria are positioned in whipping appts one, by the concentration of predetermined quality 03 be again 42% syrup be placed in whipping appts one, when induction module in whipping appts senses that weight >=preset value 02 put into by raw material, to PLC transmitting digital signals 02; PLC receives digital signaling zero 2, transmits executive signal 41 to stirring module; Stir module and receive executive signal 41, start whipping appts one, stir the scheduled time 02, unlatching lower ending opening after completing, then raw material enters in suspension liquid collection device;
Step 5: the diatomite after grinding and the raw material in suspension liquid collection device are put into whipping appts two, when the induction module in whipping appts two senses that weight >=preset value 03 put into by raw material, to PLC transmitting digital signals 03; PLC receives digital signaling zero 3, transmits executive signal 42 to stirring module; Stir module and receive executive signal 42, start whipping appts two, stir the scheduled time 03, unlatching lower ending opening after completing, then material enters whipping appts three;
Step 6: cow dung and straw are placed in whipping appts four, when the induction module in whipping appts four senses that weight >=preset value 05 put into by raw material, to PLC transmitting digital signals 05; PLC receives digital signaling zero 5, transmits executive signal 43 to stirring module; Stir module and receive executive signal 43, start whipping appts four, stir the scheduled time 04, then compost 9day, unlatching lower ending opening after completing, then material enters organic carrier collection device, stirs module simultaneously and transmits executive signal 62 to PLC; PLC receives numerary signal 62, transmits executive signal 82 to reminding module; Reminding module receives executive signal 82, starts warning howler, sends prompting sound, and the material in organic carrier collection device is put into whipping appts three by prompting staff;
Step 7: temperature detecting module detects the temperature value in whipping appts four, to PLC transmitting digital signals 11; PLC receives numerary signal 11, as temperature value <38 DEG C, transmits executive signal 71 to temperature control module, as temperature value >38 DEG C, transmits executive signal 72 to temperature control module; Temperature control module receives executive signal 71, by the heating temperatures to 38 DEG C in whipping appts four; Receive executive signal 72, by the temperature refrigeration to 38 DEG C in whipping appts four;
Step 8: survey the degree of ventilation in wind module measurement whipping appts four, to PLC transmitting digital signals 21; PLC receives numerary signal 21, as degree of ventilation <22CBM/h, transmits executive signal 52 to blower module, as degree of ventilation >22CBM/h, transmits executive signal 53 to blower module; Blower module receive executive signal 52, to predetermined wind speed 02 to air blast in whipping appts four, until the degree of ventilation in whipping appts four is 22CBM/h, receive executive signal 53, close gas blower;
Step 9: when the Sensory module in whipping appts three senses that weight >=preset value 04 put into by raw material, to PLC transmitting digital signals 04; PLC receives digital signaling zero 4, transmits executive signal 44 to stirring module; Stir module and receive executive signal 44, start whipping appts three, stir 40min, unlatching lower ending opening after completing, then material enters filtration unit, leaches fine particle; When induction module in filtration unit senses that weight >=preset value 06 put into by raw material, to PLC transmitting digital signals 06; PLC receives digital signaling zero 6, transmits executive signal 51 to blower module; Blower module receives executive signal 51, with predetermined wind speed 01 to air blast in filtration unit, by air-dry for slowly-releasing microorganism.
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