CN105319840A - Apparatus and method for manufacturing ultraviolet-light-cured seamless-moulded roller wheel through replication technology - Google Patents
Apparatus and method for manufacturing ultraviolet-light-cured seamless-moulded roller wheel through replication technology Download PDFInfo
- Publication number
- CN105319840A CN105319840A CN201510812831.3A CN201510812831A CN105319840A CN 105319840 A CN105319840 A CN 105319840A CN 201510812831 A CN201510812831 A CN 201510812831A CN 105319840 A CN105319840 A CN 105319840A
- Authority
- CN
- China
- Prior art keywords
- running roller
- female film
- film
- light
- dull
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention discloses an apparatus for manufacturing an ultraviolet-light-cured seamless-moulded roller wheel through a replication technology and a method for processing the roller wheel. The apparatus comprises a flat plate master film, a mask shielding cover, press rollers, cover plates and an ultraviolet lamp; the flat plate master film is formed by mounting a micro-nano material structure on an ultraviolet-light-permeating thin film; light-shielding bands are mounted at the two ends of the mask shielding cover; a light-permeating part is between the two light-shielding bands; the width of the light-permeating part is equal to the width of the roller wheel; the length of the light-permeating part is 2-3 mm greater than the circumference of the roller wheel; the mask shielding cover is mounted below the flat plate master film; the number of the press rollers is two; the ultraviolet lamp is mounted between the two press rollers; the cover plates are mounted on the two sides of the ultraviolet lamp; the cover plates are positioned on the two sides of the two press rollers; and the light of the ultraviolet lamp shoots on the flat plate mask film and the mask shielding cover between the two press rollers. The apparatus and the method have the advantages that the apparatus is creative and reasonable in design and convenient to use; and the method is complete and capable of rapidly and effectively manufacturing seamless roller wheels to meet the production requirements.
Description
Technical field
The present invention relates to shaping roller manufacture field, be specifically related to a kind of reproduction technology that utilizes and make the device of ultraviolet light polymerization seamless-molding running roller and process the method for running roller.
Background technology
Make the shaping roller produced and be used for surface micro-nano structure material in the past, need manual manufacture, make difficulty, and manufacture craft can not reach requirement, shaping roller face joint place has gap, such shaping roller will cause that the material of surface micro-nano structure also has gap interface in process of production, causes product to use waste, has interface position product to be bad use.
Summary of the invention
In order to solve the problem, the present invention proposes a kind of reproduction technology that utilizes and make the device of ultraviolet light polymerization seamless-molding running roller and process the method for running roller, apparatus design is rationally ingenious, easy to use, method is perfect, can produce seamless running roller fast and effectively, meet need of production.
In order to reach foregoing invention object, the present invention proposes following technical scheme:
A kind of device utilizing reproduction technology to make ultraviolet light polymerization seamless-molding running roller, it comprises dull and stereotyped female film, mask shade, pressure roller, cover plate and uviol lamp, dull and stereotyped female film be a saturating ultraviolet light film above one deck micro-nano material structure is housed, the film of saturating ultraviolet light, thickness is 100 microns; Photo-shield strip is equipped with respectively in mask shade two ends, and be light transmission part in the middle of two photo-shield strips, light transmission part width equals running roller width, and light transmission part length is than the Zhou Chang great 2-3mm of running roller; Mask shade is contained in below dull and stereotyped female film, makes dull and stereotyped female film and mask shade form one; Pressure roller is designed with two, is contained in below dull and stereotyped female film and mask shade shape all-in-one-piece side by side; Between two pressure rollers, uviol lamp is housed, cover plate is equipped with respectively in uviol lamp both sides, and cover plate is positioned at inside two pressure rollers, and uviol lamp light impinges upon on the female film of flat board between two pressure rollers on position and mask shade.
Utilize reproduction technology to make a method for ultraviolet light polymerization seamless-molding running roller, it is characterized in that following steps:
1) make a running roller by metal or nonmetallic materials, finishing is carried out on surface and smooth finish reaches Ra3.5;
2) make a female film of flat board, dull and stereotyped female film be a saturating ultraviolet light film above one deck micro-nano material structure is housed, the film of saturating ultraviolet light, thickness is 100 microns;
3) make the mask shade of a saturating ultraviolet light of base material, photo-shield strip is equipped with respectively in mask shade two ends, and be light transmission part in the middle of two photo-shield strips, light transmission part width equals running roller width, and light transmission part length is than the Zhou Chang great 2-3mm of running roller;
4) the mask shade made is contained in below dull and stereotyped female film, makes dull and stereotyped female film and mask shade form one;
5) two pressure rollers are contained in side by side below dull and stereotyped female film and mask shade formation one, between two pressure rollers, uviol lamp is housed, cover plate is equipped with respectively in uviol lamp both sides, and cover plate is positioned at inside two pressure rollers, and uviol lamp light impinges upon on the female film of flat board between two pressure rollers on position and mask shade;
6) by the 1st) step middle roll is contained in dull and stereotyped female film and mask shade is formed above one, and running roller is positioned in the middle of two pressure rollers, the female film upper surface of locating back under roller surface, and under running roller suppressing action, mask shade lower surface is pressed on two pressure rollers;
7) coated UV curable material between the female film upper surface of flat board and running roller, dull and stereotyped female film and mask shade form one and slow transit through from running roller lower end, ultraviolet lamp is radiated on photo-shield strip, ultraviolet photocureable material then can not be made to solidify, when photo-shield strip from running roller below by after, light transmission part enters within the scope of ultra violet lamp, light therethrough mask shade middle light transmission part, through the female film of flat board, ultraviolet photocureable material is solidificated on running roller and running roller beginning solidify to form neat interface, roller surface forms one deck micro-nano material structure;
8) running roller rotates, dull and stereotyped female film translation, and running roller and the female film of flat board are peeled off, and roller surface just copies and forms one deck micro-nano material structure;
9) when the female film of flat board and mask shade formed one slowly mobile until, when mask shade other end photo-shield strip enters ultra violet lamp scope, running roller just in time rotates a circle, light transmission part is equal with running roller girth, seam crossing that running roller finishes up also forms neat seam, two neat seam crossings, perfect solidification docking forms jointless structure;
10) running roller machines, and takes off running roller, then places a new running roller, processes, so repeatedly works.
Advantage of the present invention is that apparatus design is rationally ingenious, and easy to use, method is perfect, can produce seamless running roller fast and effectively, meet need of production.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of making shaping roller of the present invention.
Fig. 2 is one end partial enlarged drawing of the female film of flat board of the present invention.
Embodiment
With reference to accompanying drawing 1-2, a kind of device utilizing reproduction technology to make ultraviolet light polymerization seamless-molding running roller, it comprises dull and stereotyped female film 1, mask shade 2, pressure roller 3, cover plate 4 and uviol lamp 5, dull and stereotyped female film 1 be a saturating ultraviolet light film above one deck micro-nano material structure 6 is housed, the film of saturating ultraviolet light, thickness is 100 microns; Photo-shield strip 7 is equipped with at mask shade 2 two ends respectively, and be light transmission part 8 in the middle of two photo-shield strips 7, light transmission part 8 width equals running roller 9 width, and light transmission part 8 length is than the Zhou Chang great 2-3mm of running roller 9; Mask shade 2 is contained in below dull and stereotyped female film 1, makes dull and stereotyped female film 1 and mask shade 2 form one; Pressure roller 3 is designed with two, is contained in below dull and stereotyped female film 1 and mask shade 2 shape all-in-one-piece side by side; Between two pressure rollers 3, uviol lamp 5 is housed, uviol lamp 5 both sides are equipped with cover plate 4 respectively, and cover plate 4 is positioned at inside two pressure rollers 3, and uviol lamp light impinges upon on the female film 1 of flat board between two pressure rollers 3 on position and mask shade 2.
Utilize reproduction technology to make a method for ultraviolet light polymerization seamless-molding running roller, be specifically following steps:
1) make a running roller by metal or nonmetallic materials, finishing is carried out on surface and smooth finish reaches Ra3.5;
2) make a female film of flat board, dull and stereotyped female film be a saturating ultraviolet light film above one deck micro-nano material structure is housed, the film of saturating ultraviolet light, thickness is 100 microns;
3) make the mask shade of a saturating ultraviolet light of base material, photo-shield strip is equipped with respectively in mask shade two ends, and be light transmission part in the middle of two photo-shield strips, light transmission part width equals running roller width, and light transmission part length is than the Zhou Chang great 2-3mm of running roller;
4) the mask shade made is contained in below dull and stereotyped female film, makes dull and stereotyped female film and mask shade form one;
5) two pressure rollers are contained in side by side below dull and stereotyped female film and mask shade formation one, between two pressure rollers, uviol lamp is housed, cover plate is equipped with respectively in uviol lamp both sides, and cover plate is positioned at inside two pressure rollers, and uviol lamp light impinges upon on the female film of flat board between two pressure rollers on position and mask shade;
6) by the 1st) step middle roll is contained in dull and stereotyped female film and mask shade is formed above one, and running roller is positioned in the middle of two pressure rollers, the female film upper surface of locating back under roller surface, and under running roller suppressing action, mask shade lower surface is pressed on two pressure rollers;
7) coated UV curable material (UV glue 10) between the female film upper surface of flat board and running roller, dull and stereotyped female film and mask shade form one and slow transit through from running roller lower end, ultraviolet lamp is radiated on photo-shield strip, ultraviolet photocureable material then can not be made to solidify, when photo-shield strip from running roller below by after, light transmission part enters within the scope of ultra violet lamp, light therethrough mask shade middle light transmission part, through the female film of flat board, ultraviolet photocureable material is solidificated on running roller and running roller beginning solidify to form neat interface, roller surface forms one deck micro-nano material structure 6`;
8) running roller rotates, dull and stereotyped female film translation, and running roller and the female film of flat board are peeled off, and roller surface just copies and forms one deck micro-nano material structure;
9) when the female film of flat board and mask shade formed one slowly mobile until, when mask shade other end photo-shield strip enters ultra violet lamp scope, running roller just in time rotates a circle, light transmission part is equal with running roller girth, seam crossing that running roller finishes up also forms neat seam, two neat seam crossings, perfect solidification docking forms jointless structure;
10) running roller machines, and takes off running roller, then places a new running roller, processes, so repeatedly works.
The present invention is when running roller has just started to solidify, photo-shield strip hides residence, ultraviolet photocureable material (UV glue 10) can not solidify, the place irradiated is not blocked band and covers, and be a smooth fracture, running roller rotates a circle, light transmission part is just in time also terminated, position of finally finishing up also forms a smooth fracture, and two fracture just in time perfect docking, form the shaping roller of jointless structure.
Above content is in conjunction with concrete embodiment further description made for the present invention, can not assert that specific embodiment of the invention is confined to these explanations.For general technical staff of the technical field of the invention, without departing from the inventive concept of the premise, some simple deduction or replace can also be made, all should be considered as belonging to protection scope of the present invention.
Claims (2)
1. the device utilizing reproduction technology to make ultraviolet light polymerization seamless-molding running roller, it is characterized in that it comprises dull and stereotyped female film, mask shade, pressure roller, cover plate and uviol lamp, dull and stereotyped female film be a saturating ultraviolet light film above one deck micro-nano material structure is housed, the film of saturating ultraviolet light, thickness is 100 microns; Photo-shield strip is equipped with respectively in mask shade two ends, and be light transmission part in the middle of two photo-shield strips, light transmission part width equals running roller width, and light transmission part length is than the Zhou Chang great 2-3mm of running roller; Mask shade is contained in below dull and stereotyped female film, makes dull and stereotyped female film and mask shade form one; Pressure roller is designed with two, is contained in below dull and stereotyped female film and mask shade shape all-in-one-piece side by side; Between two pressure rollers, uviol lamp is housed, cover plate is equipped with respectively in uviol lamp both sides, and cover plate is positioned at inside two pressure rollers, and uviol lamp light impinges upon on the female film of flat board between two pressure rollers on position and mask shade.
2. utilize reproduction technology to make a method for ultraviolet light polymerization seamless-molding running roller, it is characterized in that following steps:
1) make a running roller by metal or nonmetallic materials, finishing is carried out on surface and smooth finish reaches Ra3.5;
2) make a female film of flat board, dull and stereotyped female film be a saturating ultraviolet light film above one deck micro-nano material structure is housed, the film of saturating ultraviolet light, thickness is 100 microns;
3) make the mask shade of a saturating ultraviolet light of base material, photo-shield strip is equipped with respectively in mask shade two ends, and be light transmission part in the middle of two photo-shield strips, light transmission part width equals running roller width, and light transmission part length is than the Zhou Chang great 2-3mm of running roller;
4) the mask shade made is contained in below dull and stereotyped female film, makes dull and stereotyped female film and mask shade form one;
5) two pressure rollers are contained in side by side below dull and stereotyped female film and mask shade formation one, between two pressure rollers, uviol lamp is housed, cover plate is equipped with respectively in uviol lamp both sides, and cover plate is positioned at inside two pressure rollers, and uviol lamp light impinges upon on the female film of flat board between two pressure rollers on position and mask shade;
6) by the 1st) step middle roll is contained in dull and stereotyped female film and mask shade is formed above one, and running roller is positioned in the middle of two pressure rollers, the female film upper surface of locating back under roller surface, and under running roller suppressing action, mask shade lower surface is pressed on two pressure rollers;
7) coated UV curable material between the female film upper surface of flat board and running roller, dull and stereotyped female film and mask shade form one and slow transit through from running roller lower end, ultraviolet lamp is radiated on photo-shield strip, ultraviolet photocureable material then can not be made to solidify, when photo-shield strip from running roller below by after, light transmission part enters within the scope of ultra violet lamp, light therethrough mask shade middle light transmission part, through the female film of flat board, ultraviolet photocureable material is solidificated on running roller and running roller beginning solidify to form neat interface, roller surface forms one deck micro-nano material structure;
8) running roller rotates, dull and stereotyped female film translation, and running roller and the female film of flat board are peeled off, and roller surface just copies and forms one deck micro-nano material structure;
9) when the female film of flat board and mask shade formed one slowly mobile until, when mask shade other end photo-shield strip enters ultra violet lamp scope, running roller just in time rotates a circle, light transmission part is equal with running roller girth, seam crossing that running roller finishes up also forms neat seam, two neat seam crossings, perfect solidification docking forms jointless structure;
10) running roller machines, and takes off running roller, then places a new running roller, processes, so repeatedly works.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510812831.3A CN105319840A (en) | 2015-11-23 | 2015-11-23 | Apparatus and method for manufacturing ultraviolet-light-cured seamless-moulded roller wheel through replication technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510812831.3A CN105319840A (en) | 2015-11-23 | 2015-11-23 | Apparatus and method for manufacturing ultraviolet-light-cured seamless-moulded roller wheel through replication technology |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105319840A true CN105319840A (en) | 2016-02-10 |
Family
ID=55247540
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510812831.3A Pending CN105319840A (en) | 2015-11-23 | 2015-11-23 | Apparatus and method for manufacturing ultraviolet-light-cured seamless-moulded roller wheel through replication technology |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105319840A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105974732A (en) * | 2016-07-26 | 2016-09-28 | 京东方科技集团股份有限公司 | Embossing mask plate and nano-embossing method |
Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101025451A (en) * | 2006-02-17 | 2007-08-29 | 开曼群岛商亚岗科技股份有限公司 | Resin layer surface micro structure mould-band rolling wheel shaping method and optical film |
| CN101040222A (en) * | 2004-10-14 | 2007-09-19 | 富林特集团德国有限公司 | Method and device for the production of photopolymerisable cylindrical jointless flexographic printing elements |
| CN101473269A (en) * | 2006-06-22 | 2009-07-01 | 富林特集团德国有限公司 | Photopolymerisable layered composite for producing flexo printing elements |
| WO2010140648A1 (en) * | 2009-06-05 | 2010-12-09 | 旭化成株式会社 | Transfer mold and method for producing transfer mold |
| CN103419360A (en) * | 2012-05-14 | 2013-12-04 | 鸿富锦精密工业（深圳）有限公司 | Forming roller, and manufacturing apparatus and manufacturing method thereof |
| CN103748699A (en) * | 2011-08-31 | 2014-04-23 | 旭化成电子材料株式会社 | Optical substrate and semiconductor light-emitting element |
| CN103959166A (en) * | 2011-12-06 | 2014-07-30 | Ev集团E·索尔纳有限责任公司 | Nanostructured stamp, embossing roller, and device and method for the continuous embossing of nanostructures |
| CN103963280A (en) * | 2013-01-24 | 2014-08-06 | 鸿富锦精密工业（深圳）有限公司 | Forming roller, and manufacturing equipment and manufacturing method thereof |
| CN103963284A (en) * | 2013-01-24 | 2014-08-06 | 鸿富锦精密工业（深圳）有限公司 | Forming roller, and manufacturing apparatus and manufacturing method thereof |
| CN104097318A (en) * | 2013-04-03 | 2014-10-15 | 鸿富锦精密工业（深圳）有限公司 | Embossing roller and manufacturing method thereof |
| CN104823107A (en) * | 2012-12-10 | 2015-08-05 | Ev集团E·索尔纳有限责任公司 | Method for microcontact printing |
| CN104937697A (en) * | 2013-08-01 | 2015-09-23 | Lg化学株式会社 | Exposure apparatus |
-
2015
- 2015-11-23 CN CN201510812831.3A patent/CN105319840A/en active Pending
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101040222A (en) * | 2004-10-14 | 2007-09-19 | 富林特集团德国有限公司 | Method and device for the production of photopolymerisable cylindrical jointless flexographic printing elements |
| CN101025451A (en) * | 2006-02-17 | 2007-08-29 | 开曼群岛商亚岗科技股份有限公司 | Resin layer surface micro structure mould-band rolling wheel shaping method and optical film |
| CN101473269A (en) * | 2006-06-22 | 2009-07-01 | 富林特集团德国有限公司 | Photopolymerisable layered composite for producing flexo printing elements |
| WO2010140648A1 (en) * | 2009-06-05 | 2010-12-09 | 旭化成株式会社 | Transfer mold and method for producing transfer mold |
| CN103748699A (en) * | 2011-08-31 | 2014-04-23 | 旭化成电子材料株式会社 | Optical substrate and semiconductor light-emitting element |
| CN103959166A (en) * | 2011-12-06 | 2014-07-30 | Ev集团E·索尔纳有限责任公司 | Nanostructured stamp, embossing roller, and device and method for the continuous embossing of nanostructures |
| CN103419360A (en) * | 2012-05-14 | 2013-12-04 | 鸿富锦精密工业（深圳）有限公司 | Forming roller, and manufacturing apparatus and manufacturing method thereof |
| CN104823107A (en) * | 2012-12-10 | 2015-08-05 | Ev集团E·索尔纳有限责任公司 | Method for microcontact printing |
| CN103963280A (en) * | 2013-01-24 | 2014-08-06 | 鸿富锦精密工业（深圳）有限公司 | Forming roller, and manufacturing equipment and manufacturing method thereof |
| CN103963284A (en) * | 2013-01-24 | 2014-08-06 | 鸿富锦精密工业（深圳）有限公司 | Forming roller, and manufacturing apparatus and manufacturing method thereof |
| CN104097318A (en) * | 2013-04-03 | 2014-10-15 | 鸿富锦精密工业（深圳）有限公司 | Embossing roller and manufacturing method thereof |
| CN104937697A (en) * | 2013-08-01 | 2015-09-23 | Lg化学株式会社 | Exposure apparatus |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105974732A (en) * | 2016-07-26 | 2016-09-28 | 京东方科技集团股份有限公司 | Embossing mask plate and nano-embossing method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN202540892U (en) | Laminator | |
| WO2015035679A1 (en) | Film pasting machine for mobile phone | |
| CN104477437A (en) | Double-faced automatic film laminating machine for angular housings | |
| CN107245304A (en) | A kind of OCA optical adhesive films and its manufacturing process | |
| CN110724472A (en) | Decorative back cover of electronic equipment and processing technology | |
| CN105319840A (en) | Apparatus and method for manufacturing ultraviolet-light-cured seamless-moulded roller wheel through replication technology | |
| CN103869407B (en) | A kind of cold and hot rolling diaphragm type highlights light guide plate and its volume to volume preparation method | |
| CN203269192U (en) | Substrate-free double faced adhesive tape die cutting waste discharging device | |
| CN103214173A (en) | Method for reducing edge-breaking when cutting brittle materials by water jet | |
| KR101704587B1 (en) | How to implement a complex pattern and complex pattern implemented sheet | |
| CN204400285U (en) | A kind of parting paper double faced adhesive tape mould cutting machine | |
| CN202242137U (en) | Simple line die manufacture structure | |
| CN102358086A (en) | Heat transfer process for digital product shell | |
| CN205097266U (en) | Reciprocal cross cutting machine | |
| CN204936375U (en) | A kind of noble metal frosted minute surface imitative print thin slice | |
| CN204398017U (en) | PNL arranges film device | |
| CN204674161U (en) | A kind of film-removing device automatically | |
| CN203143751U (en) | Tape compression winding device | |
| KR20110089552A (en) | Micro-imprinting apparatus and method of patterned sheet | |
| CN203919940U (en) | A kind of laminating machine with anti-fouler | |
| CN203780901U (en) | Acrylic board film sticking machine with anti-fouling device | |
| CN204674901U (en) | A kind of automatic film applicator | |
| CN104828281A (en) | Automatic film sticking machine | |
| CN209156326U (en) | A kind of curing mechanism | |
| CN204726023U (en) | The efficient apparatus for coating of a kind of dust-proof seamless UV laser film |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160210 |
|
| RJ01 | Rejection of invention patent application after publication |