CN105312328B - A kind of mounting device, installation method, the method for dismounting of kink angular encoder - Google Patents

A kind of mounting device, installation method, the method for dismounting of kink angular encoder Download PDF

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Publication number
CN105312328B
CN105312328B CN201410372230.0A CN201410372230A CN105312328B CN 105312328 B CN105312328 B CN 105312328B CN 201410372230 A CN201410372230 A CN 201410372230A CN 105312328 B CN105312328 B CN 105312328B
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encoder
draw runner
sliding block
kink
holder
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CN105312328A (en
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张奉贤
邵安勇
张奇迅
王雨刚
邓涛
陈晓亮
钱正顺
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Shanghai Meishan Iron and Steel Co Ltd
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Shanghai Meishan Iron and Steel Co Ltd
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Abstract

The present invention relates to a kind of mounting devices of kink angular encoder, which is characterized in that the mounting device includes kink ontology dummy shaft(11), dummy shaft side discs(1), coder side disk(2), encoder(3), the kink ontology dummy shaft(11)Connect dummy shaft side discs(1), the encoder disk(2)Connect encoder(3), the encoder(3)On be provided with clip(4), the mounting device further includes draw runner(5), sliding block(7)And holder(8), the sliding block(7)It is arranged in draw runner(5)And holder(8)Between.The technical solution improves the installation accuracy of angular encoder, overcomes the impact come to angle encoder strip by kink ontology play, vibration, ensure that the normal use of angular encoder, avoids angular encoder and break down caused shutdown.

Description

A kind of mounting device, installation method, the method for dismounting of kink angular encoder
Technical field
The present invention relates to a kind of mounting device of encoder, more particularly to a kind of installation of environment-friendly type kink angular encoder Device, installation method, method for dismounting.
Background technology
Kink angular encoder is the position detection of key equipment kink between being used to detect mm finishing mill unit in hot rolling enterprise Element, the tension force that kink position detection data are directly used in strip between rack are adjusted, this Data Detection it is whether accurate Strip draws steel that will cause product quality defect or broken belt, mistake will with the presence or absence of drawing steel, losing Zhang Xianxiang between being directly related to rack Strip plays set, piling of steel between leading to rack, and rolling line is caused to be shut down, so, kink angular encoder is that hot rolling enterprise is very important Detecting element.
The angular encoder that the enterprise of hot rolling at present kink uses is a kind of absolute coding with double-vane elastic support axle sleeve type Device, as shown in Figure 1, its operation principle:There are many road grooves on optical code disk, and per pass groove is successively with 2 lines, 4 lines, 8 lines, 16 Line ..., layout, in this way, in each position of encoder, by reading the switching of per pass groove, obtain one group from 2 zero Unique 2 scale coding (Gray code) of n-1 power of the power to 2, this is known as n absolute encoders.Such encoder It is to be determined by the mechanical location of code-disc, it is not influenced by having a power failure, interfering, the angle rotated come calculation code device by Gray code Degree is to calculate the displacement of mechanical action, it is a kind of photoelectric detection system being made of electronic component, to installation environment There is stringent technology requirement, waterproof, Anti-moving, vibration proof and installation axle and the concentricity of encoder must be consistent, only It is operated under the technical conditions of its product requirement, its high-precision detection performance of competence exertion, otherwise its service life and can It will all cannot be guaranteed by property.
The mounting device of kink angular transducer and installation method are that encoder axle sleeve is inserted into kink ontology dummy shaft at present, Double-vane elastic support is fixed with holder, and when by kink ontology play, vibration effect, double-vane elastic support is easily broken, even Cause encoder to damage, moreover, because the axle sleeve clamp flange screw of angular encoder gets rusty easily and is difficult to loosen, and with machinery Dummy shaft gets rusty stuck, and dismounting is difficult, and when replacement needs destructive dismounting, and easily generates offset to the concentricity of dummy shaft, when installation It need to constantly be adjusted, easily cause installation error, it is difficult to form standardization, suffering is caused to maintenance.Therefore, urgent need one The new scheme of kind solves above-mentioned technical problem.
Invention content
The present invention exactly for the technical problems in the prior art, provides a kind of installation dress of kink angular encoder It sets, installation method and method for dismounting, improves the installation accuracy of angular encoder, overcome because of kink ontology play, vibration pair The impact that angular encoder is brought ensure that the normal use of angular encoder, and avoiding angular encoder and breaking down causes Shutdown.
To achieve the goals above, technical scheme is as follows, a kind of mounting device of kink angular encoder, It is characterized in that, the mounting device includes kink ontology dummy shaft, dummy shaft side discs, coder side disk, encoder, the kink Ontology dummy shaft connects dummy shaft side discs, and the encoder disk connects encoder, clip, the peace are provided on the encoder Assembling device further includes draw runner, sliding block and holder, and the sliding block is arranged between draw runner and holder.
As an improvement of the present invention, one end of the draw runner is provided with bolt hole, is connected by hex bolts and clip It connects.
As an improvement of the present invention, sliding slot is provided on the sliding block, the other end of the draw runner injects on sliding block Sliding slot in.
As an improvement of the present invention, the holder is set as L-type support, and the both sides of the L-type support are respectively set There are left and right adjusting slot and front and back regulating tank, the sliding block to be inserted into the left and right adjusting slot of holder, hex bolts is used in combination to be fixed on branch On frame.
As an improvement of the present invention, the holder by front and back regulating tank and is fixed on frame body with hex bolts On.
A kind of installation method of kink angular encoder, the installation steps are as follows,
1) it by hoop sleeve on angular encoder, is fastened with 1 hexagon socket head cap screw;
2) clip is connected into combination with draw runner with 2 hexagon socket head cap screws;
3) dummy shaft side discs, the connection of coder side disk are combined with 4 hexagon socket head cap screws;
4) disk of combination is inserted in dummy shaft side on kink ontology dummy shaft;
5) angular encoder with clip, draw runner is inserted on the coder side disk of the disk of combination;
6) it is secured the stand in frame body by front and back regulating tank with 2 hexagon socket head cap screws, bolt not tightened;
7) sliding block is fixed on holder by left and right adjusting slot with 2 hexagon socket head cap screws, bolt not tightened;
8) draw runner is inserted into the sliding slot of sliding block, the position of left and right adjusting sliding block, ensures that draw runner is vertical up and down, tightens sliding block Fixing bolt;
9) all around position of adjusting bracket, ensures that the position of draw runner is in the sliding slot center of sliding block, tightens branch The fixing bolt of frame, installation terminate.
A kind of method for dismounting of kink angular encoder, which is characterized in that the demounting procedure is as follows,
1) draw runner is extracted from the sliding slot of sliding block;
2) the old angular encoder with clip, draw runner is pulled up from coder side disk;
3) it dismantles clip, 3 hexagon socket head cap screws on draw runner, clip, draw runner is removed from old angular encoder;
4) clip is mounted on new angular encoder, 1 hexagon socket head cap screw fastening is used in combination;
5) clip is connect with draw runner with 2 hexagon socket head cap screws;
6) new encoder for having installed clip, draw runner is inserted into the encoder-side of clutch disk, draw runner is inserted into the cunning of sliding block In slot,
Installation terminates.
Compared with the existing technology, advantages of the present invention is as follows, 1) overall construction design is ingenious, easy to operate;2) technology Scheme solves the problems, such as that the adjustment of angular encoder concentricity is difficult, passes through the adjusting solution to adjusting, sliding block or so before and after holder The problem of angular encoder concentricity of having determined adjusts, and be disposable installation, adjustment, angular encoder, holder, cunning are replaced later Block is not required to repeat to adjust;3) shock problem that the technical solution solves kink ontology play, vibration carrys out angle encoder strip.
Draw runner is made of spring steel, and coating lubricating oil is to ensure that sliding is flexible on draw runner when use, when kink ontology When axial float, up-down vibration, encoder is front and back in sliding slot by draw runner, slides up and down, and solves kink ontology and axially alters Dynamic, impact of the up-down vibration to angular encoder;4) technical solution simplifies angular encoder and more changes jobs.Realize angle Encoder easy removal, installation are simple, improve work efficiency, and form standardized work, are brought to plant maintenance work Great convenience.
Description of the drawings
Fig. 1 kink ontology dummy shaft structural side views;
Fig. 2 dummy shaft side discs structural side views;
Fig. 3 coder side disc structure side views;
Fig. 4 coder structure side views;
Fig. 5 yoke configurations side views;
Fig. 6 draw runner structural side views;
Fig. 7 slide block structure vertical views;
Fig. 8 supporting structure front views;
Fig. 9 kink structure of installing encoders schematic diagrames;
In figure:1 dummy shaft side discs, 2 coder side disks, 3 encoders, 4, clip, 5, draw runner, 6, left and right adjusting slot, 7, Sliding block, 8, holder, 9, sliding block sliding slot, 10, front and back regulating tank, 11, kink ontology dummy shaft.
Specific implementation mode
In order to deepen the understanding of the present invention and recognize, the invention will be further described below in conjunction with the accompanying drawings and introduces.
Embodiment 1:Referring to Fig. 1, a kind of mounting device of kink angular encoder, the mounting device includes kink ontology Dummy shaft 11, dummy shaft side discs 1, coder side disk 2, encoder 3, the kink ontology dummy shaft 11 connect dummy shaft side discs 1, institute It states encoder disk 2 and connects encoder 3, clip 4 is provided on the encoder 3, the mounting device further includes draw runner 5, slides Block 7 and holder 8, the sliding block 7 are arranged between draw runner 5 and holder 8.
Embodiment 2:Referring to Fig. 1, as an improvement of the present invention, one end of the draw runner 5 is provided with bolt hole, passes through Hex bolts and clamp connection;Sliding slot 9 is provided on the sliding block, the other end of the draw runner injects in the sliding slot on sliding block. Remaining structure and advantage are identical with embodiment 1.
Embodiment 3:Referring to Fig. 1, as an improvement of the present invention, the holder is set as L-type support, the L-type branch The both sides of frame are respectively arranged with left and right adjusting slot 6 and front and back regulating tank 10, and the sliding block 7 is inserted into the left and right adjusting slot of holder, It is used in combination hex bolts to be fixed on holder.Remaining structure and advantage are identical with embodiment 1.
Embodiment 4:Referring to Fig. 1, as an improvement of the present invention, the holder 8 is by front and back regulating tank and uses hexagonal Bolt is fixed in frame body.Remaining structure and advantage are identical with embodiment 1.
Embodiment 5:Referring to Fig. 1, a kind of installation method of kink angular encoder, the installation steps are as follows,
1) clip 4 is sleeved on angular encoder 3, is fastened with 1 hexagon socket head cap screw;
2) clip 4 and the connection of draw runner 5 are combined with 2 hexagon socket head cap screws;
3) dummy shaft side discs 1, the connection of coder side disk 2 are combined with 4 hexagon socket head cap screws;
4) disk of combination is inserted in dummy shaft side on kink ontology dummy shaft 1;
5) angular encoder with clip 4, draw runner is inserted on the coder side disk 2 of the disk of combination;
6) holder 8 is fixed in frame body by front and back regulating tank 10 with 2 hexagon socket head cap screws, bolt not twist Tightly;
7) sliding block is fixed on holder 8 by left and right adjusting slot 6 with 2 hexagon socket head cap screws, bolt not tightened;
8) draw runner 5 is inserted into the sliding slot 9 of sliding block, the position of left and right adjusting sliding block, ensures that draw runner is vertical up and down, tightens cunning The fixing bolt of block;
9) all around position of adjusting bracket, ensures that the position of draw runner is in the sliding slot center of sliding block, tightens branch The fixing bolt of frame, installation terminate.
Embodiment 6:Referring to Fig. 1, a kind of method for dismounting of kink angular encoder, which is characterized in that the demounting procedure It is as follows,
1) draw runner 5 is extracted from the sliding slot 9 of sliding block;
2) the old angular encoder with clip 4, draw runner is pulled up from coder side disk;
3) it dismantles clip 4,3 hexagon socket head cap screws on draw runner, clip 4, draw runner 5 is removed from old angular encoder Come;
4) clip 4 is mounted on new angular encoder, 1 hexagon socket head cap screw fastening is used in combination;
5) clip 4 is connect with draw runner 5 with 2 hexagon socket head cap screws;
6) new encoder for having installed clip, draw runner is inserted into the encoder-side of clutch disk, draw runner is inserted into the cunning of sliding block In slot, installation terminates.
The present invention can also combine at least one of embodiment 2,3,4 technical characteristics with embodiment 1, be formed new Embodiment.
It should be noted that above-described embodiment, protection domain not for the purpose of limiting the invention, in above-mentioned technical proposal On the basis of made equivalents or replacement each fall within the range that the claims in the present invention are protected.

Claims (5)

1. a kind of mounting device of kink angular encoder, the mounting device includes kink ontology dummy shaft(11), dummy shaft side circle Disk(1), coder side disk(2), encoder(3), the kink ontology dummy shaft(11)Connect dummy shaft side discs(1), the volume Code device disk(2)Connect encoder(3), which is characterized in that the encoder(3)On be provided with clip(4), the mounting device It further include draw runner(5), sliding block(7)And holder(8), the sliding block(7)It is arranged in draw runner(5)And holder(8)Between, the cunning Item(5)One end be provided with bolt hole, by hex bolts and clamp connection, sliding slot is provided on the sliding block(9), the cunning The other end of item injects in the sliding slot on sliding block.
2. a kind of mounting device of kink angular encoder as described in claim 1, it is characterised in that:The holder is set as L The both sides of type holder, the L-type support are respectively arranged with left and right adjusting slot(6)With front and back regulating tank(10), the sliding block(7)It inserts In the left and right adjusting slot for entering holder, hex bolts is used in combination to be fixed on holder.
3. a kind of mounting device of kink angular encoder as claimed in claim 2, it is characterised in that:The holder passes through front and back Regulating tank is simultaneously fixed on hex bolts in frame body.
4. using the installation method of claim 1 described device, which is characterized in that the installation steps are as follows,
1)On the encoder by hoop sleeve, it is fastened with 1 hexagon socket head cap screw;
2)Clip is connected into combination with draw runner with 2 hexagon socket head cap screws;
3)Dummy shaft side discs, the connection of coder side disk are combined with 4 hexagon socket head cap screws;
4)The disk of combination is inserted in dummy shaft side on kink ontology dummy shaft;
5)Encoder with clip, draw runner is inserted on the coder side disk of the disk of combination;
6)It is secured the stand in frame body by front and back regulating tank with 2 hexagon socket head cap screws, bolt not tightened;
7)Sliding block is fixed on holder by left and right adjusting slot with 2 hexagon socket head cap screws, bolt not tightened;
8)Draw runner is inserted into the sliding slot of sliding block, the position of left and right adjusting sliding block, ensures that draw runner is vertical up and down, tighten consolidating for sliding block Determine bolt;
9)The position of adjusting bracket all around ensures that the position of draw runner is in the sliding slot center of sliding block, tightens holder Fixing bolt, installation terminate.
5. using the method for dismounting of any one of claim 1-3 described devices, which is characterized in that the demounting procedure is as follows,
1)Draw runner is extracted from the sliding slot of sliding block;
2)The old encoder with clip, draw runner is pulled up from coder side disk;
3)It dismantles clip, 3 hexagon socket head cap screws on draw runner, clip, draw runner is removed from old encoder;
4)Clip is mounted on new encoder, 1 hexagon socket head cap screw fastening is used in combination;
5)Clip is connect with draw runner with 2 hexagon socket head cap screws;
6)The new encoder for having installed clip, draw runner is inserted into the encoder-side of clutch disk, draw runner is inserted into the sliding slot of sliding block, Installation terminates.
CN201410372230.0A 2014-07-31 2014-07-31 A kind of mounting device, installation method, the method for dismounting of kink angular encoder Active CN105312328B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107544431A (en) * 2017-09-29 2018-01-05 中国神华能源股份有限公司 Coaxial means for correcting and its bearing calibration
CN114734237B (en) * 2022-03-10 2023-02-14 上海新时达机器人有限公司 Assembling device and method of split type photoelectric encoder

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57152308A (en) * 1981-03-16 1982-09-20 Kawasaki Steel Corp Controlling method of screw-down of plug type rolling mill
CN101463418A (en) * 2008-11-20 2009-06-24 无锡五冶金属压延有限公司 Vertical loop moving mill frame mechanism with position detection apparatus
CN201664705U (en) * 2010-03-10 2010-12-08 河北钢铁股份有限公司邯郸分公司 Loop encoder bracket of hot continuous rolling machine
CN201744498U (en) * 2010-08-10 2011-02-16 鞍山维盛自动化科技有限公司 Automatic loop detection device
CN202105855U (en) * 2011-03-29 2012-01-11 河北钢铁股份有限公司邯郸分公司 Hot rolling split flexible coupler of encoder

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57152308A (en) * 1981-03-16 1982-09-20 Kawasaki Steel Corp Controlling method of screw-down of plug type rolling mill
CN101463418A (en) * 2008-11-20 2009-06-24 无锡五冶金属压延有限公司 Vertical loop moving mill frame mechanism with position detection apparatus
CN201664705U (en) * 2010-03-10 2010-12-08 河北钢铁股份有限公司邯郸分公司 Loop encoder bracket of hot continuous rolling machine
CN201744498U (en) * 2010-08-10 2011-02-16 鞍山维盛自动化科技有限公司 Automatic loop detection device
CN202105855U (en) * 2011-03-29 2012-01-11 河北钢铁股份有限公司邯郸分公司 Hot rolling split flexible coupler of encoder

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