CN203443726U - Torque measuring instrument of bearing surface projection welding bolt - Google Patents
Torque measuring instrument of bearing surface projection welding bolt Download PDFInfo
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- CN203443726U CN203443726U CN201320505602.3U CN201320505602U CN203443726U CN 203443726 U CN203443726 U CN 203443726U CN 201320505602 U CN201320505602 U CN 201320505602U CN 203443726 U CN203443726 U CN 203443726U
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Abstract
本实用新型涉及一种测量工具,尤其是涉及一种稳定可靠、便于更换凸焊螺母的承面凸焊螺栓的扭矩测量工具。该工具包括由小轴段和大轴段构成的套筒主体,小轴段上设有与扭矩扳手连接的连接口,大轴段的端面上设有凸焊螺栓能够穿过的过孔,大轴段上设有与过孔连通的安装口,安装口内设有与凸焊螺栓连接的凸焊螺母,凸焊螺母与大轴段为可拆卸连接,并通过卡紧块固定。本实用新型的有益效果是:在套筒主体上设置容纳凸焊螺母的安装口,并使用卡紧块固定,当凸焊螺母断裂或螺纹磨损,可方便快速的更换新的凸焊螺母,利用凸焊螺母来取代易损螺纹件,能够准确、可靠的判断承面凸焊螺栓焊接稳定性,并降低企业成本。
The utility model relates to a measuring tool, in particular to a torque measuring tool of a projection welding bolt which is stable, reliable and convenient for replacing the projection welding nut. The tool includes a sleeve body composed of a small shaft section and a large shaft section. The small shaft section is provided with a connection port for connecting with a torque wrench. The end surface of the large shaft section is provided with a through hole through which projection welding bolts can pass. The shaft section is provided with a mounting port connected with the through hole, and a projection welding nut connected with the projection welding bolt is provided in the mounting port, and the projection welding nut is detachably connected with the large shaft section and fixed by a clamping block. The beneficial effects of the utility model are: the sleeve main body is provided with a mounting port for accommodating the projection welding nut, and fixed with a clamping block, when the projection welding nut breaks or the thread wears out, a new projection welding nut can be replaced conveniently and quickly, and the use of Projection welding nuts are used to replace vulnerable threaded parts, which can accurately and reliably judge the welding stability of projection welding bolts on the bearing surface, and reduce enterprise costs.
Description
技术领域 technical field
本实用新型涉及一种测量工具,尤其是涉及一种稳定可靠、便于更换凸焊螺母的承面凸焊螺栓的扭矩测量工具。 The utility model relates to a measuring tool, in particular to a torque measuring tool of a projection welding bolt which is stable, reliable and convenient for replacing the projection welding nut.
背景技术 Background technique
汽车白车身上有大量的凸焊螺栓、螺柱,其扭矩大小是否符合要求对后续装配影响非常重要。为检测承面凸焊螺栓的焊接质量,常用的检测方法有三种:第一种是将承面凸焊螺栓焊接在相适应的工艺试板上,用工具敲击等破坏性手段观察承面凸焊螺栓是否有松动现象,以检测其焊接强度,由于施力不易控制,该方法不能直接有效的说明焊接实值,也不能在生产过程中进行测量和检测;第二种为制做专用套筒,在套筒一头加工内螺纹,与承面凸焊螺栓拧紧后,再进行扭矩测量,但是长时间使用后,套筒上的螺纹会严重磨损,影响测量精度,甚至无法使用,这就需要多次更换新的套筒,又增加了生产成本;第三种是将承面凸焊螺栓焊接后,配套使用一个或两个凸焊螺母,再进行扭矩测量,由于在实际使用过程中,承面螺栓在没有焊接的情况下,带上凸焊螺栓也能测量出合格的扭矩,因而测量数据不真实。 There are a large number of projection welding bolts and studs on the car body-in-white. Whether the torque meets the requirements is very important for subsequent assembly. In order to detect the welding quality of the projection welding bolts on the bearing surface, there are three commonly used detection methods: the first one is to weld the projection welding bolts on the bearing surface on the suitable process test plate, and observe the convexity of the bearing surface by using destructive means such as tool knocking. Whether the welding bolt is loose or not is used to test its welding strength. Since the applied force is not easy to control, this method cannot directly and effectively explain the welding actual value, nor can it be measured and tested during the production process; the second method is to make a special sleeve , process the inner thread at one end of the sleeve, and then measure the torque after tightening with the projection welding bolt on the bearing surface. However, after a long time of use, the thread on the sleeve will be severely worn, affecting the measurement accuracy, and even unusable. This requires a lot of Replacing a new sleeve again increases the production cost; the third is to use one or two projection welding nuts after welding the bearing surface welding bolts, and then measure the torque, because in the actual use process, the bearing surface When the bolt is not welded, the qualified torque can also be measured with the projection welding bolt, so the measured data is not true.
针对第二种制作专用套筒的检测方法,现提供一种承面凸焊螺栓扭矩测量工具,如公告号为:CN201724769U的中国实用新型提供的一种凸焊螺栓螺柱的扭矩测量工具,包括扭力扳手和一个转接套筒,所述转接套筒设有一个衔接部和一个连接部;在所述衔接部端面上设有一个轴向的衔接孔;在所述连接部端面上设有一个轴向连接孔;所述扭力扳手通过所述衔接孔可选择地连接在所述转接套筒的衔接部上;所述连接孔上设有螺纹。该专利所提供的转接套筒上需要布置螺纹,长时间使用后,仍然存在着测量不准确的问题,如果多次更换新的套筒,又会增加生产成本。 Aiming at the second detection method for making special sleeves, a torque measurement tool for projection welding bolts with bearing surfaces is now provided, such as a Chinese utility model with the announcement number CN201724769U providing a torque measurement tool for projection welding bolts and studs, including A torque wrench and an adapter sleeve, the adapter sleeve is provided with a connecting part and a connecting part; an axial connecting hole is arranged on the end face of the connecting part; An axial connecting hole; the torque wrench is selectively connected to the connecting portion of the adapter sleeve through the connecting hole; threads are provided on the connecting hole. Threads need to be arranged on the adapter sleeve provided by this patent. After a long time of use, there is still the problem of inaccurate measurement. If new sleeves are replaced many times, the production cost will be increased.
实用新型内容 Utility model content
本实用新型主要是针对现有扭矩测量工具所存在的螺纹容易损坏,测量不准确、生产成本高的问题,提供一种构造简单、测量准确、拆装及更换焊接螺母简便的承面凸焊螺栓的扭矩测量工具。 The utility model mainly aims at the problems of the existing torque measuring tools that the thread is easily damaged, the measurement is inaccurate and the production cost is high, and provides a projection welding bolt with a simple structure, accurate measurement, easy disassembly and replacement of welding nuts torque measuring tool.
本实用新型的上述技术问题主要是通过下述技术方案得以解决的:一种承面凸焊螺栓的扭矩测量工具,其包括由小轴段和大轴段构成的套筒主体,小轴段上设有与扭矩扳手连接的连接口,大轴段的端面上设有凸焊螺栓能够穿过的过孔,大轴段上设有与过孔连通的安装口,安装口内设有与凸焊螺栓连接的凸焊螺母,凸焊螺母与大轴段为可拆卸连接,并通过卡紧块固定。该测量工具是在背景技术下第二种测量手段中进行优化和提升,小轴段通过连接口连接扭矩扳手,大轴段通过安装口安装凸焊螺母,进行承面凸焊螺栓的扭矩测量。当凸焊螺母的螺纹严重磨损或螺栓断裂,可更换新的凸焊螺母,简单方便,测量数据更加准确可靠,减少企业各项成本,本装置使用快捷、安全、方便,打承面螺栓扭矩时是值得借鉴的装置。 The above-mentioned technical problems of the utility model are mainly solved by the following technical solutions: a torque measurement tool for projection welding bolts on the bearing surface, which includes a sleeve main body composed of a small shaft section and a large shaft section, on the small shaft section There is a connecting port connected with the torque wrench, and the end surface of the large shaft section is provided with a through hole through which the projection welding bolt can pass. Projection welding nuts connected by bolts, the projection welding nuts are detachably connected with the large shaft section and fixed by clamping blocks. The measurement tool is optimized and improved in the second measurement method in the background technology. The small shaft section is connected to a torque wrench through the connection port, and the large shaft section is installed with a projection welding nut through the installation port to measure the torque of the projection welding bolt on the bearing surface. When the thread of the projection welding nut is severely worn or the bolt is broken, it can be replaced with a new projection welding nut, which is simple and convenient, the measurement data is more accurate and reliable, and the cost of the enterprise is reduced. This device is fast, safe and convenient to use. It is a device worth learning from.
作为优选,所述的安装口为沿着大轴段的径向方向设置的通孔,大轴段的外侧面上设有两个固定孔,卡紧块有两个,两个卡紧块分别设置在安装口的两侧,并通过连接在固定孔中的紧固螺栓固定在大轴段上。卡紧块起限位固定作用,并且方便拆装,取下卡紧块,即可更换新的凸焊螺母。 As a preference, the installation port is a through hole arranged along the radial direction of the large shaft section, two fixing holes are provided on the outer surface of the large shaft section, and there are two clamping blocks, and the two clamping blocks are respectively It is arranged on both sides of the installation port, and fixed on the large shaft section by fastening bolts connected in the fixing holes. The clamping block plays the role of limiting and fixing, and is convenient for disassembly and assembly. After removing the clamping block, a new projection welding nut can be replaced.
作为优选,所述的大轴段的外侧面上设有两个切面,两个切面分别布置在安装口的两个端面处,安装口为与凸焊螺母适配的“T”形孔,安装口内设有凸台,卡紧块呈“L”形,卡紧块的横边抵靠在凸台上,卡紧块的竖边与切面贴合。安装口应与凸焊螺母相适配,并且能够方便取出螺母。 As a preference, two cut surfaces are provided on the outer surface of the large shaft section, and the two cut surfaces are respectively arranged at the two end faces of the installation port. There is a boss in the mouth, and the clamping block is in an "L" shape, the horizontal side of the clamping block leans against the boss, and the vertical side of the clamping block fits the cut surface. The mounting port should be compatible with the projection welding nut, and the nut can be easily removed.
作为优选,所述的大轴段上设置过孔的端面上设有开口槽,开口槽与过孔、安装口连通,开口槽的槽宽大于凸焊螺栓的轴径。当凸焊螺栓断裂或取出凸焊螺母时,都可通过工具经该开口槽取出。 As a preference, an open groove is provided on the end surface of the through hole on the large shaft section, the open groove communicates with the through hole and the installation port, and the groove width of the open groove is larger than the shaft diameter of the projection welding bolt. When the projection welding bolt is broken or the projection welding nut is taken out, it can be taken out through the opening groove by a tool.
作为优选,所述的连接口沿着小轴段的轴线方向设置,连接口为方形孔并与扭矩扳手的头部适配,小轴段上设有与扭矩扳手上的钢珠卡接的卡孔,卡孔沿着小轴段的径向方向布置。小轴段上的连接口与扭矩扳手的头部适配,并通过钢珠固定在卡孔中。 Preferably, the connection port is arranged along the axial direction of the small shaft section, the connection port is a square hole and fits with the head of the torque wrench, and the small shaft section is provided with a clamping hole for clamping with the steel ball on the torque wrench , the clamping holes are arranged along the radial direction of the small shaft section. The connection port on the small shaft section is adapted to the head of the torque wrench, and is fixed in the clamping hole by a steel ball.
作为优选,所述的小轴段的外侧面上设有两个对称的工艺平面,两个工艺平面分别设置在卡孔的两个端面处。在小轴段上加工工艺平面,是为了加工卡孔简单。 Preferably, two symmetrical process planes are provided on the outer surface of the small shaft section, and the two process planes are respectively provided at the two end surfaces of the clamping hole. The process plane is processed on the small shaft section to simplify the processing of stuck holes.
作为优选,所述的大轴段与小轴段的轴线位于同一竖直直线上。 Preferably, the axes of the large shaft section and the small shaft section are located on the same vertical line.
因此,本实用新型的有益效果是:在套筒主体上设置容纳凸焊螺母的安装口,并使用卡紧块固定,当凸焊螺母断裂或螺纹磨损,可方便快速的更换新的凸焊螺母,利用凸焊螺母来取代易损螺纹件,能够准确、可靠的判断承面凸焊螺栓焊接稳定性,并降低企业成本。 Therefore, the beneficial effect of the utility model is: the installation port for accommodating the projection welding nut is provided on the sleeve main body, and fixed by a clamping block, when the projection welding nut breaks or the thread wears out, a new projection welding nut can be replaced conveniently and quickly , Using the projection welding nut to replace the vulnerable threaded parts can accurately and reliably judge the welding stability of the projection welding bolt on the bearing surface, and reduce the cost of the enterprise.
附图说明 Description of drawings
附图1是本实用新型的一种整体结构示意图;
Accompanying
附图2是本实用新型的一种结构分解示意图。 Accompanying drawing 2 is a kind of structural decomposition diagram of the utility model.
图中所示:1-套筒主体、2-连接口、3-过孔、4-安装口、5-凸焊螺母、6-卡紧块、7-固定孔、8-紧固螺栓、9-切面、10-凸台、11-开口槽、12-卡孔、13-工艺平面。 As shown in the figure: 1-sleeve body, 2-connection port, 3-through hole, 4-installation port, 5-projection welding nut, 6-clamping block, 7-fixing hole, 8-fastening bolt, 9 - cutting surface, 10 - boss, 11 - opening slot, 12 - card hole, 13 - process plane.
具体实施方式 Detailed ways
下面通过实施例,并结合附图,对本实用新型的技术方案作进一步具体的说明。 The technical solutions of the present utility model will be further specifically described below through the embodiments and in conjunction with the accompanying drawings.
实施例: Example:
如说明书附图1、2所示,一种承面凸焊螺栓的扭矩测量工具,其包括由小轴段和大轴段构成的套筒主体1,大轴段与小轴段的轴线位于同一竖直直线上,小轴段上设有与扭矩扳手连接的连接口2,连接口2沿着小轴段的轴线方向设置,连接口2为方形孔并与扭矩扳手的头部适配,小轴段上设有与扭矩扳手上的钢珠卡接的卡孔12,卡孔12沿着小轴段的径向方向布置,小轴段的外侧面上设有两个对称的工艺平面13,两个工艺平面13分别设置在卡孔12的两个端面处,大轴段的端面上设有凸焊螺栓能够穿过的过孔3,大轴段上设有与过孔3连通的安装口4,安装口4内设有与凸焊螺栓连接的凸焊螺母5,凸焊螺母5与大轴段为可拆卸连接,并通过卡紧块6固定,安装口4为沿着大轴段的径向方向设置的通孔,大轴段的外侧面上设有两个固定孔7,卡紧块6有两个,两个卡紧块6分别设置在安装口4的两侧,并通过连接在固定孔7中的紧固螺栓8固定在大轴段上,大轴段的外侧面上设有两个切面9,两个切面9分别布置在安装口4的两个端面处,安装口4为与凸焊螺母5适配的“T”形孔,安装口4内设有凸台10,卡紧块6呈“L”形,卡紧块6的横边抵靠在凸台10上,卡紧块6的竖边与切面9贴合,大轴段上设置过孔3的端面上设有开口槽11,开口槽11与过孔3、安装口4连通,开口槽11的槽宽大于凸焊螺栓的轴径。
As shown in the accompanying
套筒主体与相应的扭矩扳手进行连接,将凸焊螺母放入套筒主体中的安装口内,两边用卡紧块并通过紧固螺栓固定,这样就将整个装置装配完成。当承面螺栓要进行扭矩测量时,将本装置拧在承面螺栓上后进行试打扭矩,如承面螺栓断裂或凸焊螺母、内的螺纹磨损后可在安装口直接取出,防止整个套筒主体报废。卡紧块对凸焊螺母起定位夹紧的作用,用凸焊螺母来取代螺纹,当螺纹磨损或承面螺栓断裂后,只要将凸焊螺母紧固的螺栓进行松下后,将凸焊螺母更换就可以重新使用。该扭矩测量工具使用方便,操作简单,利用凸焊螺母来取代易损螺纹件,降低企业成本。 The main body of the sleeve is connected with the corresponding torque wrench, the projection welding nut is put into the installation port in the main body of the sleeve, and the two sides are fixed with clamping blocks and fastening bolts, so that the assembly of the whole device is completed. When the face bolts need to be measured for torque, screw the device on the face bolts and then test the torque. If the face bolts are broken or the projection welding nuts and internal threads are worn, they can be taken out directly at the installation port to prevent the entire sleeve from being damaged. The barrel body is scrapped. The clamping block plays the role of positioning and clamping the projection welding nut, and the projection welding nut is used to replace the thread. When the thread is worn or the bearing bolt is broken, just loosen the bolt fastened by the projection welding nut and replace the projection welding nut can be reused. The torque measuring tool is easy to use and simple to operate, and uses projection welding nuts to replace vulnerable threaded parts, thereby reducing enterprise costs.
应理解,该实施例仅用于说明本实用新型而不用于限制本实用新型的范围。此外应理解,在阅读了本实用新型讲授的内容之后,本领域技术人员可以对本实用新型作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。 It should be understood that this embodiment is only used to illustrate the utility model but not to limit the scope of the utility model. In addition, it should be understood that after reading the content taught by the utility model, those skilled in the art can make various changes or modifications to the utility model, and these equivalent forms also fall within the scope defined by the appended claims of the application.
Claims (7)
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105806538A (en) * | 2016-03-24 | 2016-07-27 | 安徽机电职业技术学院 | Projection welding bolt torque detection device and detection method thereof |
CN105826875A (en) * | 2016-05-31 | 2016-08-03 | 国网安徽省电力公司蚌埠供电公司 | Fixing sleeve for insulated wire stripper |
CN106556540A (en) * | 2016-10-19 | 2017-04-05 | 奇瑞汽车股份有限公司 | A kind of welding of projection welded nut intensity detection frock |
-
2013
- 2013-08-19 CN CN201320505602.3U patent/CN203443726U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105806538A (en) * | 2016-03-24 | 2016-07-27 | 安徽机电职业技术学院 | Projection welding bolt torque detection device and detection method thereof |
CN105826875A (en) * | 2016-05-31 | 2016-08-03 | 国网安徽省电力公司蚌埠供电公司 | Fixing sleeve for insulated wire stripper |
CN106556540A (en) * | 2016-10-19 | 2017-04-05 | 奇瑞汽车股份有限公司 | A kind of welding of projection welded nut intensity detection frock |
CN106556540B (en) * | 2016-10-19 | 2019-09-10 | 奇瑞汽车股份有限公司 | A kind of welding of projection welded nut intensity detection tooling |
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