CN102303300B - Hydraulic retarder installation tool and installation method thereof - Google Patents

Hydraulic retarder installation tool and installation method thereof Download PDF

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Publication number
CN102303300B
CN102303300B CN201110215847.8A CN201110215847A CN102303300B CN 102303300 B CN102303300 B CN 102303300B CN 201110215847 A CN201110215847 A CN 201110215847A CN 102303300 B CN102303300 B CN 102303300B
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China
Prior art keywords
retarder
splined shaft
locating flange
locked
briquetting
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CN201110215847.8A
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CN102303300A (en
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黄斌
闻维维
叶建林
文光安
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Shenzhen Teljia Automobile Technology Co ltd
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Shenzhen Terca Technology Co ltd
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Abstract

The invention relates to a mounting tool for a hydraulic retarder, which consists of a positioning flange, a mounting screw, a press block, a spline shaft puller bolt and a mounting nut, wherein the positioning flange is pressed into a spline shaft hole of the hydraulic retarder and locked on the hydraulic retarder through a fixing element to limit the relative position of a spline shaft and the retarder, the mounting screw penetrates through the positioning flange shaft hole and the spline shaft hole and is locked on a speed change output shaft, the press block is sleeved on the mounting screw, a boss penetrates into a positioning flange unthreaded hole to press the top end of the spline shaft, the spline shaft puller bolt is used for pulling the spline shaft of the hydraulic retarder after penetrating into a press block unthreaded hole and a positioning flange threaded hole respectively, and the mounting nut. The invention also provides a hydraulic retarder installation method which can stably press the retarder assembly into the output shaft of the gearbox through the installation screw rod, the installation nut and the spline shaft and is convenient for installation personnel to operate.

Description

Mounting tool for hydraulic retarder and installation method thereof
Technical field
The present invention relates to a kind of mounting tool for hydraulic retarder and installation method thereof.
Background technology
Retarder uses at large-scale palace car as a kind of complemental brake system.Retarder mainly is comprised of parts such as retarder housing, retarder lid, stator impeller, impeller of rotor, splined shaft, controllers.When Retarder is connected with gearbox, splined shaft plays the effect that Retarder is connected to output shaft of gear-box, the Retarder housing is bolted on the gearbox cover simultaneously, if do not have good positioning in the position when Retarder is installed between retarder housing and the splined shaft, to cause the work of hydrodynamic retarding degree device undesired, or the excessive generation heavy wear of rotary resistance, even Retarder can not turn round.The correct installation of Retarder loads key effect to the normal fortune of Retarder.
Summary of the invention
The purpose of this invention is to provide a kind of when Retarder will be installed on the gearbox, limited the position relationship between Retarder housing and the splined shaft, thereby guarantee that Retarder correctly is installed on the gearbox, guarantee the normal operation of Retarder, improve the Retarder mounting tool for hydraulic retarder in service life.Another object of the present invention provides a kind of passing through screw rod, mounting nuts and splined shaft is installed, and stably the retarder assembly is compressed on the output shaft of gear-box, makes things convenient for the Retarder installation method of installation personnel operation.
Technical solution of the present invention is described mounting tool for hydraulic retarder, and its special character is: by the locating flange that is pressed in the Retarder splined shaft axis hole and is locked at by retaining element restriction splined shaft and retarder relative position on the Retarder, wear described locating flange axis hole and splined shaft axis hole and be locked at installation screw rod on the speed change output shaft, be sleeved on the described installation screw rod and boss penetrates in the described locating flange unthreaded hole to be pressed in the briquetting on the splined shaft top, penetrate respectively the splined shaft puller bolt that holds out against the Retarder splined shaft behind briquetting unthreaded hole and the locating flange screw, be sleeved on the mounting nuts composition that on the described installation screw rod briquetting is applied axial compressive force.
As preferably: be provided with 0.005~0.5mm gap between described locating flange and the described Retarder splined shaft axis hole; After described locating flange was locked, described splined shaft only had small amount of movement in radial direction.
As preferably: after the described splined shaft puller bolt locking, described Retarder splined shaft can not move at axial direction.
As preferably: the perforation that described briquetting is offered by a disk, this circle disk center position, this perforation be outer to be arranged with that several that also be convexly equipped with on several equally distributed unthreaded holes, this disk are equally distributed to be passed the boss that the locating flange unthreaded hole pushes up the splined shaft end face and form.
Another technical solution of the present invention is described Retarder installation method, and its special character is, comprising:
⑴ with the Retarder horizontal positioned, and namely the splined shaft axis is vertical, locating flange is inserted in the splined shaft axis hole, and with retaining element locating flange is locked on the Retarder;
⑵ lock splined shaft with the splined shaft puller bolt by the screwed hole on the locating flange;
⑶ will install screw rod and be locked on the output shaft of gear-box, Retarder be aimed at the splined shaft part push output shaft of gear-box external splines top;
⑷ be sleeved on the briquetting of installing on the screw rod, and the unthreaded hole that its boss is passed on the locating flange is pressed on the splined shaft top;
⑸ apply axial compressive force with mounting nuts to briquetting, and then splined shaft is pressed into output shaft of gear-box, is pressed to vehicle speed sensor worm screw end face;
⑹ measure the gap between retarder casing and the gearbox cover, calculated to add after the size and adjusted pad;
⑺ unclamp the splined shaft puller bolt, is placed on corresponding position between retarder casing and the gearbox cover with calculating good adjustment pad, tightens the retarder casing hold-down nut;
⑻ unclamp all erecting tools, the Retarder bead is contained on the splined shaft, and fixes.
Compared with prior art, advantage of the present invention is:
1. before guarantee installing, splined shaft mediates, can be toward a lateral deviation, thus guarantee that leaking can not appear because splined shaft off normal occurs in Retarder.
2. by the splined shaft puller bolt, splined shaft is connected as a single entity with retarder casing, guarantee retarder measure and gearbox cover between the gap time do not rock.
3. by screw rod, mounting nuts and splined shaft are installed, stably the retarder assembly is compressed on the output shaft of gear-box, made things convenient for the installation personnel operation.
Description of drawings
Fig. 1 is assembling generalized section of the present invention.
The specific embodiment
The present invention is further detailed in conjunction with the accompanying drawings below:
See also shown in Figure 1, described mounting tool for hydraulic retarder is pressed to the locating flange 4 that vehicle speed sensor worm screw 8 end faces limit splined shaft 3 and retarder relative position by being pressed in Retarder splined shaft 3 axis holes and by bolt 72, wear described locating flange 4 axis holes and splined shaft 3 axis holes and be locked at installation screw rod 1 on the speed change output shaft 62, be sleeved on the described installation screw rod 1 and boss 54 penetrates in described locating flange 4 unthreaded holes to be pressed in the briquetting 5 on splined shaft 3 tops, penetrate respectively the splined shaft puller bolt 31 that holds out against Retarder splined shaft 3 behind briquetting 5 unthreaded holes and locating flange 4 screws, be sleeved on mounting nuts 2 compositions that on the described installation screw rod 1 briquetting 5 applied axial compressive force.
Be provided with 0.005~0.5mm gap between described locating flange 4 and described Retarder splined shaft 3 axis holes; After described locating flange 4 was locked, described splined shaft 3 only had small amount of movement in radial direction.
After described splined shaft puller bolt 31 lockings, described Retarder splined shaft 3 can not move at axial direction.
The perforation 52 that described briquetting 5 is offered by a disk 51, this position, disk 51 center of circle, this perforation 52 be outer to be arranged with that several that also be convexly equipped with on several equally distributed unthreaded holes 53, this disk 51 are equally distributed to be passed the boss 54 that locating flange 4 unthreaded holes push up splined shaft 3 end faces and form.
The installation method of described Retarder comprises:
⑴ with the Retarder horizontal positioned, and namely splined shaft 3 axis are vertical, locating flange 4 is inserted in splined shaft 3 axis holes, and with bolt 72 locating flange 4 is locked on the Retarder;
⑵ lock splined shaft 3 with splined shaft puller bolt 31 by the screwed hole on the locating flange 4;
⑶ will install screw rod 1 and be locked on the output shaft of gear-box 62, Retarder be aimed at splined shaft 3 parts push output shaft of gear-box 62 external splines tops;
⑷ be sleeved on the briquetting 5 of installing on the screw rod 1, and the unthreaded hole that its boss 54 is passed on the locating flange 4 is pressed on splined shaft 3 tops;
⑸ apply axial compressive force with 2 pairs of briquettings 5 of mounting nuts, and then splined shaft 3 is pressed into output shaft of gear-box 62, is pressed to vehicle speed sensor worm screw 8 end faces;
⑹ measure the gap between retarder casing 9 and the gearbox cover 61, adds adjustment pad 71 after having calculated size;
⑺ unclamp splined shaft puller bolt 31, and the adjustment pad 71 that calculating is good is placed on 61 corresponding positions of retarder casing 9 and gearbox cover, tightens retarder casing 9 hold-down nuts;
⑻ unclamp all erecting tools, the Retarder bead is contained on the splined shaft 3, and fixes.
In the present embodiment, it is one that screw rod 1 quantity is installed, and in other embodiments, screw rod 1 quantity is installed also can be two or more.The quantity of splined shaft puller bolt 31 and bolt 72 can change according to the retarder kind is different.
The above only is preferred embodiment of the present invention, and all equalizations of doing according to claim scope of the present invention change and modify, and all should belong to the covering scope of claim of the present invention.

Claims (5)

1. mounting tool for hydraulic retarder is characterized in that: by the locating flange that is pressed in the Retarder splined shaft axis hole and is locked at by retaining element restriction splined shaft and retarder relative position on the Retarder, wear described locating flange axis hole and splined shaft axis hole and be locked at installation screw rod on the speed change output shaft, be sleeved on the described installation screw rod and boss penetrates in the described locating flange unthreaded hole to be pressed in the briquetting on the splined shaft top, penetrate respectively the splined shaft puller bolt that holds out against the Retarder splined shaft behind briquetting unthreaded hole and the locating flange screw, be sleeved on the mounting nuts composition that on the described installation screw rod briquetting is applied axial compressive force.
2. described mounting tool for hydraulic retarder according to claim 1 is characterized in that: be provided with 0.005~0.5mm gap between described locating flange and the described Retarder splined shaft axis hole; After described locating flange was locked, described splined shaft only had small amount of movement in radial direction.
3. described mounting tool for hydraulic retarder according to claim 1, it is characterized in that: after the described splined shaft puller bolt locking, described Retarder splined shaft can not move at axial direction.
4. described mounting tool for hydraulic retarder according to claim 1 is characterized in that: the perforation that described briquetting is offered by a disk, this circle disk center position, this perforation be outer to be arranged with that several that also be convexly equipped with on several equally distributed unthreaded holes, this disk are equally distributed to be passed the boss that the locating flange unthreaded hole pushes up the splined shaft end face and form.
5. the installation method of described Retarder according to claim 1 is characterized in that, comprising:
⑴ with the Retarder horizontal positioned, and namely the splined shaft axis is vertical, locating flange is inserted in the splined shaft axis hole, and with retaining element locating flange is locked on the Retarder;
⑵ lock splined shaft with the splined shaft puller bolt by the screwed hole on the locating flange;
⑶ will install screw rod and be locked on the output shaft of gear-box, Retarder be aimed at the splined shaft part push output shaft of gear-box external splines top;
⑷ be sleeved on the briquetting of installing on the screw rod, and the unthreaded hole that its boss is passed on the locating flange is pressed on the splined shaft top;
⑸ apply axial compressive force with mounting nuts to briquetting, and then splined shaft is pressed into output shaft of gear-box, is pressed to vehicle speed sensor worm screw end face;
⑹ measure the gap between retarder casing and the gearbox cover, calculated to add after the size and adjusted pad;
⑺ unclamp the splined shaft puller bolt, is placed on corresponding position between retarder casing and the gearbox cover with calculating good adjustment pad, tightens the retarder casing hold-down nut;
⑻ unclamp all erecting tools, the Retarder bead is contained on the splined shaft, and fixes.
CN201110215847.8A 2011-07-29 2011-07-29 Hydraulic retarder installation tool and installation method thereof Active CN102303300B (en)

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Application Number Priority Date Filing Date Title
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CN102303300B true CN102303300B (en) 2013-04-17

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103363119B (en) * 2013-06-24 2016-03-09 宁波华盛汽车部件有限公司 A kind of hydrodynamic retarder seal arrangement
CN103362992B (en) * 2013-06-24 2016-04-06 宁波华盛汽车部件有限公司 Hydrodynamic retarder end cover
CN108019513A (en) * 2018-01-04 2018-05-11 深圳市特尔佳科技股份有限公司 Plug locking device and its plug anti-loose method
CN108801189B (en) * 2018-08-24 2020-04-03 坤泰车辆系统(常州)有限公司 Pad selecting method for gearbox shafting

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1466723A (en) * 1973-05-14 1977-03-09 Labavia Hydrodynamic retarder
CN201034129Y (en) * 2007-05-18 2008-03-12 深圳市特尔佳科技股份有限公司 Hydraulic speed damper
CN101239616A (en) * 2008-03-10 2008-08-13 江苏大学 Hydraulic speed buffer structure capable of eliminating pumping loss
CN201884595U (en) * 2010-12-22 2011-06-29 深圳市特尔佳科技股份有限公司 Reducing gear for gearbox and hydrodynamic retarder
CN201909015U (en) * 2010-12-21 2011-07-27 泰乐玛汽车制动系统(上海)有限公司 End cap assembly for installing retarder on gearbox
CN202155856U (en) * 2011-07-29 2012-03-07 深圳市特尔佳科技股份有限公司 Mounting tool for hydraulic retarder

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2949752B1 (en) * 2009-09-10 2011-12-16 Nanni Ind DEVICE FOR GENERATING CURRENT AND / OR ELECTRIC MOTORIZATION ON BOARD A NAVIGATING STRUCTURE

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1466723A (en) * 1973-05-14 1977-03-09 Labavia Hydrodynamic retarder
CN201034129Y (en) * 2007-05-18 2008-03-12 深圳市特尔佳科技股份有限公司 Hydraulic speed damper
CN101239616A (en) * 2008-03-10 2008-08-13 江苏大学 Hydraulic speed buffer structure capable of eliminating pumping loss
CN201909015U (en) * 2010-12-21 2011-07-27 泰乐玛汽车制动系统(上海)有限公司 End cap assembly for installing retarder on gearbox
CN201884595U (en) * 2010-12-22 2011-06-29 深圳市特尔佳科技股份有限公司 Reducing gear for gearbox and hydrodynamic retarder
CN202155856U (en) * 2011-07-29 2012-03-07 深圳市特尔佳科技股份有限公司 Mounting tool for hydraulic retarder

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Address after: A1406, building 12, Shenzhen Bay science and technology ecological park, No. 18, Keji South Road, high tech Zone, Yuehai street, Nanshan District, Shenzhen City, Guangdong Province

Patentee after: Shenzhen Dawei Innovation Technology Co.,Ltd.

Address before: 518000, Baisha building, Shahe West Road, Nanshan District, Guangdong, Shenzhen 406, China

Patentee before: SHENZHEN TERCA TECHNOLOGY Co.,Ltd.

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Effective date of registration: 20220316

Address after: 518000 Building 1, teljia Shenzhen Science and Technology Park, No. 8, Guansheng fifth road, Guanlan Gaoxin Park, Luhu community, Guanhu street, Longhua District, Shenzhen, Guangdong Province

Patentee after: Shenzhen teljia Automobile Technology Co.,Ltd.

Address before: 518000 a1406, building 12, shenzhenwan science and technology ecological park, No. 18, South Keji Road, high tech community, Yuehai street, Nanshan District, Shenzhen City, Guangdong Province

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Effective date of registration: 20220525

Address after: 434008 No. 58, Dongfang Avenue, Jingzhou Development Zone, Jingzhou City, Hubei Province

Patentee after: Dawei Jujing (Hubei) Innovation Technology Co.,Ltd.

Address before: 518000 Building 1, teljia Shenzhen Science and Technology Park, No. 8, Guansheng fifth road, Guanlan Gaoxin Park, Luhu community, Guanhu street, Longhua District, Shenzhen, Guangdong Province

Patentee before: Shenzhen teljia Automobile Technology Co.,Ltd.

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Effective date of registration: 20231008

Address after: 518000 Building 1, teljia Shenzhen Science and Technology Park, No. 8, Guansheng fifth road, Guanlan Gaoxin Park, Luhu community, Guanhu street, Longhua District, Shenzhen, Guangdong Province

Patentee after: Shenzhen teljia Automobile Technology Co.,Ltd.

Address before: 434008 No. 58, Dongfang Avenue, Jingzhou Development Zone, Jingzhou City, Hubei Province

Patentee before: Dawei Jujing (Hubei) Innovation Technology Co.,Ltd.

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