CN105310188A - Chain-type automatic all-directional surface treatment equipment - Google Patents
Chain-type automatic all-directional surface treatment equipment Download PDFInfo
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- CN105310188A CN105310188A CN201510720435.8A CN201510720435A CN105310188A CN 105310188 A CN105310188 A CN 105310188A CN 201510720435 A CN201510720435 A CN 201510720435A CN 105310188 A CN105310188 A CN 105310188A
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- ultraviolet lamp
- chain
- outer cover
- treatment channel
- processing equipment
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Abstract
The invention discloses chain-type automatic all-directional surface treatment equipment, which comprises an ultraviolet treatment channel component, a chain-type conveying component and a workpiece clamp rotating component, wherein the ultraviolet treatment channel component is used for conducting surface treatment on workpieces, and comprises an ultraviolet lamp channel shield, an ozone exhaust pipe, an ultraviolet lamp ballast, an electric heating pipe and an ultraviolet lamp tube; the chain-type conveying component is used for conveying the workpieces, and comprises a motor, a sprocket wheel and a chain; and the workpiece clamp rotating component is arranged on the chain-type conveying component, is used for clamping the workpieces, and comprises a gear, a clamp rotating shaft, a clamp rotating shaft cover, a bearing and a clamp. Therefore, the surface treatment equipment can effectively conduct all-directional automatic treatment on the surfaces of the workpieces, so as to thoroughly remove carbon and organic pollutants adhered to the surfaces of the workpieces; meanwhile, molecular chains of the surfaces of the workpieces are opened, so that the a surface treatment effect is excellent; and the surface treatment equipment has the obvious advantages of being environment-friendly, efficient, energy-saving and the like.
Description
Technical field
The present invention relates to carbon on surfaces such as being attached on footwear material and organic pollution surperficial clearance technique and, the oil removing process for treating surface of the adhesive surface of the workpiece such as electronic material, refers in particular to the automatic comprehensive surface processing equipment of a kind of chain type.
Background technology
At present, in order to ensure gluing intensity in shoemaking process, generally use various process water brush on footwear material (comprising upper of a shoe and sole), recycling oven for drying inorganic agent; And process containing a large amount of organic volatile solvent and other chemical substance such as toluene, dimethylbenzene, ketone in water, it has very large harmfulness, such as: cause air pollution, in a large number consume petroleum the energy, be lowered into footwear quality, easily occur waste product etc.
Also some adopts atmospheric plasma and vacuum plasma process footwear material, but the electric discharge of atmospheric plasma equipment is uneven, and large area discharge is not easy to accomplish, its treatment effect is bad; And vacuum plasma electric discharge needs to process under vacuum conditions, intermittently can only process and can not process footwear material continuously, it is the fatal shortcoming of plasma treatment mode that energy consumption height processes uneven simultaneously.
And, electronic material, wiring board glue the technique such as Copper Foil and the surface oil removing of other adhesive materials, generally need at present to add Chemical cleaning and chemical activation with chemical method cleaning or ultrasonic wave, chemical method cleaning is adopted to have the problem of disposing of sewage, processed surface of the work also has water stain residual, affect product quality, and also there is the problem of organic solvent pollution in chemical activation process; Also some utilizes plasma treatment of materials, itself and shoemaking apply the same exist plasma processing time long, costly, the shortcoming such as uneven.
Therefore, need to work out a kind of new technical scheme and solve the problems referred to above.
Summary of the invention
In view of this, the present invention is directed to the disappearance of prior art existence, its main purpose is to provide the automatic comprehensive surface processing equipment of a kind of chain type, it effectively realizes carrying out Omnibearing automatic process to surface of the work, thoroughly remove the carbon and organic pollution that stick on the surface of the workpiece, open the strand of surface of the work, its surface treatment effect is good simultaneously, and has environmental protection, the clear superiority such as efficient and energy-conservation.
For achieving the above object, the present invention adopts following technical scheme:
The automatic comprehensive surface processing equipment of a kind of chain type, includes for carrying out surface-treated UV treatment channel components to workpiece, for the chain conveying assembly of conveying workpieces and the workpiece clamp rotary components that is installed on for holding workpiece on chain conveying assembly;
Wherein, this UV treatment channel components includes ultraviolet lamp passage outer cover, ozone blast pipe, ultraviolet lamp ballast, electrothermal tube and quartz burner; This ultraviolet lamp passage outer cover inside is formed with treatment channel, and aforementioned electrothermal tube, quartz burner are installed in treatment channel, and this quartz burner and ultraviolet lamp ballast are electrically connected; This ozone blast pipe one end is communicated in treatment channel, and this ozone blast pipe other end is designed to ozone outlet side; And this ultraviolet lamp passage outer cover side is provided with gas cylinder, and this gas cylinder is communicated with in treatment channel by tracheae;
This chain conveying assembly includes motor, sprocket wheel and chain, and this motor-driven drive sprockets moves, and this sprocket engagement drives chain movement, and this chain is through the treatment channel of aforementioned ultraviolet lamp passage outer cover inside;
This workpiece clamp rotary components is provided with multiple along chain bearing of trend space type, and each workpiece clamp rotary components includes gear, clip rotating shaft, clip rotating shaft overcoat, bearing and clip, and this gear, clip are installed on clip rotating shaft terminal respectively; (coordinate with clip rotating shaft overcoat, this clip rotating shaft can 360 degree of rotary settings in clip rotating shaft overcoat for this bearing; Along being installed with tooth bar in aforementioned processing passage, this tooth bar and treatment channel extend in the same way, are transferred to penetrate gear in treatment channel and tooth bar cooperation rotates.
As a kind of preferred version, described ultraviolet lamp passage outer cover inwall is provided with ultraviolet reflection sheet.
As a kind of preferred version, described ultraviolet lamp passage casing outer wall is provided with the second cooling tube.
As a kind of preferred version, described quartz burner is electrodeless ultraviolet lamp.
As a kind of preferred version, described ozone blast pipe is connected with exhaust blower, and the outlet of this exhaust blower is communicated to ozone treatment device, arranges heater in this ozone treatment device.
As a kind of preferred version, described ultraviolet lamp passage outer cover outer setting has fixed head, and aforementioned ultraviolet lamp ballast is fixed on fixed head, and, the first cooling tube fixed head is equipped with.
As a kind of preferred version, described ultraviolet lamp passage outer cover has front and back end opening and top end opening, and aforementioned quartz burner is contained in left and right side and upper and lower side in ultraviolet lamp passage outer cover.
As a kind of preferred version, described ozone blast pipe is installed on below ultraviolet lamp passage outer cover.
As a kind of preferred version, described chain is overall extended on horizontal plane, and described treatment channel in the horizontal direction front and back is extended.
As a kind of preferred version, described ultraviolet lamp passage outer cover has diapire, left side wall and right side wall, the top edge of this left side wall, right side wall respectively horizontal buckling has extended to form top wall extension in opposite directions, the open top extended before and after being formed between two roof wall extensions, aforementioned chain is exposed to above this open top.
The present invention compared with prior art has obvious advantage and beneficial effect, specifically, as shown from the above technical solution, it mainly utilizes UV treatment channel components to process workpiece (footwear material) surface, thoroughly remove the carbon and organic pollution that stick on the surface of the workpiece, open the strand of surface of the work, its surface treatment effect is good simultaneously, and meets environmental protection, energy-conservation requirement; Meanwhile, utilize chain conveying assembly and workpiece clamp rotary components to combine, automatic transport workpiece, effectively realize carrying out Omnibearing automatic process to surface of the work, its treatment effeciency is high, saves human cost.
For more clearly setting forth architectural feature of the present invention and effect, below in conjunction with accompanying drawing and specific embodiment, the present invention is described in detail.
Accompanying drawing explanation
Fig. 1 is the front view of the embodiment of the present invention;
Fig. 2 is the side view of the embodiment of the present invention;
Fig. 3 is the partial enlargement diagram at A place in Fig. 2;
Fig. 4 is the top view of the embodiment of the present invention;
Fig. 5 is the perspective representation of the embodiment of the present invention;
Fig. 6 is the perspective representation of the embodiment middle-ultraviolet lamp treatment channel assembly of the present invention;
Fig. 7 is the front view of the embodiment middle-ultraviolet lamp treatment channel assembly of the present invention;
Fig. 8 is the side view of the embodiment middle-ultraviolet lamp treatment channel assembly of the present invention;
Fig. 9 is that the B-B of the embodiment middle-ultraviolet lamp treatment channel assembly of the present invention cuts open figure;
Figure 10 is the perspective representation of workpiece clamp rotary components in the embodiment of the present invention;
Figure 11 is the front view of workpiece clamp rotary components in the embodiment of the present invention;
Figure 12 is the side view of workpiece clamp rotary components in the embodiment of the present invention;
Figure 13 is the top view of workpiece clamp rotary components in the embodiment of the present invention.
Accompanying drawing identifier declaration:
1, motor 2, sprocket wheel
3, chain 4, gear
5, tooth bar 6, Workpiece grippe
7, workpiece 8, ultraviolet lamp passage outer cover
9, ozone blast pipe 10, air exhauster
11, ozone exhaust blower outlet 12, ozone treatment device
13, ozone treatment device outlet 14, ultraviolet lamp ballast
15, fixed head 16, first cooling tube
17, gas cylinder 18, tracheae
19, ultraviolet reflection sheet 20, electrothermal tube
21, quartz burner 22, second cooling tube
23, clip rotating shaft 24, clip rotating shaft overcoat
25, bearing 26, treatment channel.
Detailed description of the invention
Please refer to shown in Fig. 1 to Figure 13, that show the concrete structure of the embodiment of the present invention, first, it should be noted that, the automatic comprehensive surface processing equipment of chain type described in the application may be used for carrying out surface to the carbon be attached on the surfaces such as footwear material and organic pollution and removes, and also can be applicable to the oil removing surface treatment of the adhesive surface of the workpiece such as such as electronic material; Usually, it is mainly for the treatment of footwear material, and its footwear material can be any one or the multiple combination wherein such as EVA, PU, TPU, PVC, skin, leather or cloth.
The automatic comprehensive surface processing equipment of this chain type includes for carrying out surface-treated UV treatment channel components to workpiece, for the chain conveying assembly of conveying workpieces and the workpiece clamp rotary components that is installed on for holding workpiece on chain conveying assembly; Specifically:
This UV treatment channel components includes ultraviolet lamp passage outer cover (8), ozone blast pipe (9), ultraviolet lamp ballast (14), electrothermal tube (20) and quartz burner (21), this ultraviolet lamp passage outer cover (8) inside is formed with treatment channel (26), this treatment channel (26) has into footwear end and goes out footwear end, aforementioned electrothermal tube (20), quartz burner (21) is installed in treatment channel (26), this quartz burner (21) and ultraviolet lamp ballast (14) are electrically connected, herein, described quartz burner (21) is electrodeless ultraviolet lamp, electrodeless ultraviolet lamp eliminates electrode sputtering, can not turn black, it greatly improves the life-span of fluorescent tube, general available 3000-8000 hour, and fluorescent tube repeatedly can be lighted and turn off, can again start immediately without the need to cooling completely, therefore, it is obviously better than there is extreme ultraviolet line lamp in application performance herein, and, this ultraviolet lamp passage outer cover (8) outer setting has fixed head (15), aforementioned ultraviolet lamp ballast (14) is fixed on fixed head (15), and, fixed head (15) is equipped with the first cooling tube (16), this first cooling tube (16) is used for cooling fixed head (15) and ultraviolet lamp ballast (14),
Aforementioned ultraviolet lamp passage outer cover (8) has front and back end opening and top end opening, and aforementioned quartz burner (21) is contained in ultraviolet lamp passage outer cover (8) interior left and right side and upper and lower side; Electrothermal tube (20) is then preferably disposed in treatment channel (26) and enters footwear end both sides, to play the effect of suitable heating shoe material, is conducive to improving footwear material surface treatment effect; And described ultraviolet lamp passage outer cover (8) inwall is provided with ultraviolet reflection sheet (19), this ultraviolet reflection sheet (19) can uv reflectance, strengthens the energy of workpiece (footwear material) to make ultraviolet; Described ultraviolet lamp passage outer cover (8) outer wall is provided with the second cooling tube (22), for cooling ultraviolet lamp passage outer cover (8);
This ozone blast pipe (9) one end is communicated in treatment channel (26), and this ozone blast pipe (9) other end is designed to ozone outlet side; In the present embodiment, described ozone blast pipe (9) is installed on below ultraviolet lamp passage outer cover (8), and described ozone blast pipe (9) is connected with exhaust blower (10), and the outlet (11) of this exhaust blower (10) is communicated to ozone treatment device (12); And this ultraviolet lamp passage outer cover (8) side is provided with gas cylinder (17), and this gas cylinder (17) is communicated with in treatment channel (26) by tracheae (18).
This chain conveying assembly includes motor (1), sprocket wheel (2) and chain (3), this motor (1) drive sprocket (2) moves, this sprocket wheel (2) engagement drives chain (3) motion, and this chain (3) is through the treatment channel (26) of aforementioned ultraviolet lamp passage outer cover (8) inside;
This workpiece clamp rotary components is provided with multiple along chain (3) bearing of trend space type, each workpiece clamp rotary components includes gear (4), clip rotating shaft (23), clip rotating shaft overcoat (24), bearing (25) and clip (6), and this gear (4), clip (6) are installed on clip rotating shaft (23) two ends respectively; This bearing (25) and clip rotating shaft overcoat (24) coordinate, and this clip rotating shaft (23) can 360 degree of rotary settings in clip rotating shaft overcoat (24); Along being installed with tooth bar (5) in aforementioned processing passage (26), this tooth bar (5) and treatment channel (26) extend in the same way, are transferred to penetrate gear (4) in treatment channel (26) and tooth bar (5) cooperation rotates.
Next, operation principle and the process of simply introducing the automatic comprehensive surface processing equipment of aforementioned chain type are as follows:
Chain (3) is driven to coordinate sprocket wheel (2) to move by the driving of motor (1), when workpiece clamp rotary components enters with the footwear end that enters of chain (3) by treatment channel (26), first use UV treatment again through electrothermal tube (20) heating, finally bring out from going out footwear, at least in treatment channel (26), gear (4) adapts to relatively-stationary tooth bar (5) in treatment channel (26) and above rotates, thus the rotating shaft (23) on driven gear (4) rotates, clip (6) is made to rotate again, like this when workpiece (7) (such as sole) is clipped on clip (6) time, by doing 360 degree of rotations time treatment channel (26), such workpiece (7) can comprehensively process,
Usually, ultraviolet has very high energy, when these photons are applied to footwear material surface, because most of hydrocarbon has stronger absorbability to ultraviolet light, and resolve into ion, free state atom, excited molecule and neutron after the energy absorbing ultraviolet light; And the oxygen molecule in air also can produce ozone and elemental oxygen after absorbing ultraviolet light, ozone has strong absorption equally to ultraviolet light, ozone is decomposed into again elemental oxygen and oxygen, its induced by atomic oxygen is as lively as a cricket, under its effect, carbon on body surface and the analyte of hydrocarbon can be combined to volatilizable gas (as carbon dioxide and steam etc.) effusion surface, thus thoroughly remove the carbon and organic pollution that stick on a surface of an, open the strand of footwear material more simultaneously; And the ozone that ultraviolet produces is discharged by air exhauster (10) through ozone blast pipe (9), then through ozone exhaust blower outlet (11) to ozone treatment device (12).Ozone treatment device (12) interior heater is heated to 280 ° of C, and ozone decomposition or ozone treatment device (12) dress water carry out ozone decomposition; There is gas cylinder (17) on treatment channel (26) side, passes in treatment channel by tracheae (18), and gas can be the protective gas such as argon gas, nitrogen, also can be the reacting gas such as acrylic acid, styrene.
Design focal point of the present invention is, it mainly utilizes UV treatment channel components to process workpiece (footwear material) surface, thoroughly remove the carbon and organic pollution that stick on the surface of the workpiece, open the strand of surface of the work simultaneously, its surface treatment effect is good, and meets environmental protection, energy-conservation requirement; Meanwhile, utilize chain conveying assembly and workpiece clamp rotary components to combine, automatic transport workpiece, effectively realize carrying out Omnibearing automatic process to surface of the work, its treatment effeciency is high, saves human cost.
The above, it is only preferred embodiment of the present invention, not technical scope of the present invention is imposed any restrictions, thus every above embodiment is done according to technical spirit of the present invention any trickle amendment, equivalent variations and modification, all still belong in the scope of technical solution of the present invention.
Claims (10)
1. the automatic comprehensive surface processing equipment of chain type, is characterized in that: include for carrying out surface-treated UV treatment channel components to workpiece, for the chain conveying assembly of conveying workpieces and the workpiece clamp rotary components that is installed on for holding workpiece on chain conveying assembly;
Wherein, this UV treatment channel components includes ultraviolet lamp passage outer cover (8), ozone blast pipe (9), ultraviolet lamp ballast (14), electrothermal tube (20) and quartz burner (21); This ultraviolet lamp passage outer cover (8) inside is formed with treatment channel (26), and aforementioned electrothermal tube (20), quartz burner (21) are installed in treatment channel (26), and this quartz burner (21) and ultraviolet lamp ballast (14) are electrically connected; This ozone blast pipe (9) one end is communicated in treatment channel (26), and this ozone blast pipe (9) other end is designed to ozone outlet side; And this ultraviolet lamp passage outer cover (8) side is provided with gas cylinder (17), this gas cylinder (17) is communicated with in treatment channel (26) by tracheae (18);
This chain conveying assembly includes motor (1), sprocket wheel (2) and chain (3), this motor (1) drive sprocket (2) moves, this sprocket wheel (2) engagement drives chain (3) motion, and this chain (3) is through the treatment channel (26) of aforementioned ultraviolet lamp passage outer cover (8) inside;
This workpiece clamp rotary components is provided with multiple along chain (3) bearing of trend space type, each workpiece clamp rotary components includes gear (4), clip rotating shaft (23), clip rotating shaft overcoat (24), bearing (25) and clip (6), and this gear (4), clip (6) are installed on clip rotating shaft (23) two ends respectively; This bearing (25) and clip rotating shaft overcoat (24) coordinate, and this clip rotating shaft (23) can 360 degree of rotary settings in clip rotating shaft overcoat (24); Along being installed with tooth bar (5) in aforementioned processing passage (26), this tooth bar (5) and treatment channel (26) extend in the same way, are transferred to penetrate gear (4) in treatment channel (26) and tooth bar (5) cooperation rotates.
2. the automatic comprehensive surface processing equipment of chain type according to claim 1, is characterized in that: described ultraviolet lamp passage outer cover (8) inwall is provided with ultraviolet reflection sheet (19).
3. the automatic comprehensive surface processing equipment of chain type according to claim 1, is characterized in that: described ultraviolet lamp passage outer cover (8) outer wall is provided with the second cooling tube (22).
4. the automatic comprehensive surface processing equipment of chain type according to claim 1, is characterized in that: described quartz burner (21) is electrodeless ultraviolet lamp.
5. the automatic comprehensive surface processing equipment of chain type according to claim 1, it is characterized in that: described ozone blast pipe (9) is connected with exhaust blower (10), the outlet (11) of this exhaust blower (10) is communicated to ozone treatment device (12), arranges heater in this ozone treatment device (12).
6. the automatic comprehensive surface processing equipment of chain type according to claim 1, it is characterized in that: described ultraviolet lamp passage outer cover (8) outer setting has fixed head (15), aforementioned ultraviolet lamp ballast (14) is fixed on fixed head (15), and, the first cooling tube (16) fixed head (15) is equipped with.
7. the automatic comprehensive surface processing equipment of chain type according to claim 1, it is characterized in that: described ultraviolet lamp passage outer cover (8) has front and back end opening and top end opening, and aforementioned quartz burner (21) is contained in ultraviolet lamp passage outer cover (8) interior left and right side and upper and lower side.
8. the automatic comprehensive surface processing equipment of chain type according to claim 1, is characterized in that: described ozone blast pipe (9) is installed on below ultraviolet lamp passage outer cover (8).
9. the automatic comprehensive surface processing equipment of chain type according to claim 1, is characterized in that: described chain (3) is overall extended on horizontal plane, and described treatment channel (26) in the horizontal direction front and back is extended.
10. the automatic comprehensive surface processing equipment of chain type according to claim 9, it is characterized in that: described ultraviolet lamp passage outer cover (8) has diapire, left side wall and right side wall, the top edge of this left side wall, right side wall respectively horizontal buckling has extended to form top wall extension in opposite directions, the open top extended before and after being formed between two roof wall extensions, aforementioned chain (3) is exposed to above this open top.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510720435.8A CN105310188B (en) | 2015-10-30 | 2015-10-30 | Chain type comprehensive surface processing equipment automatically |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510720435.8A CN105310188B (en) | 2015-10-30 | 2015-10-30 | Chain type comprehensive surface processing equipment automatically |
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| Publication Number | Publication Date |
|---|---|
| CN105310188A true CN105310188A (en) | 2016-02-10 |
| CN105310188B CN105310188B (en) | 2018-07-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510720435.8A Expired - Fee Related CN105310188B (en) | 2015-10-30 | 2015-10-30 | Chain type comprehensive surface processing equipment automatically |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2620003A1 (en) * | 1987-09-04 | 1989-03-10 | Anver | Automatic machine for treating shoe uppers |
| CN101999744A (en) * | 2009-08-31 | 2011-04-06 | 上海三槐科技有限公司 | Chain-type circular fresh sheet jelly machine |
| CN102771957A (en) * | 2012-07-09 | 2012-11-14 | 宗占国 | Multifunctional drying machine for uppers and shoe-trees |
| CN103564986A (en) * | 2012-07-24 | 2014-02-12 | 苏州卫鹏机电科技有限公司 | Shoe material surface plasma discharge treatment device |
| CN205162110U (en) * | 2015-10-30 | 2016-04-20 | 东莞市瑞宝机械设备有限公司 | Automatic complete square bit map face treatment facility of chain |
-
2015
- 2015-10-30 CN CN201510720435.8A patent/CN105310188B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2620003A1 (en) * | 1987-09-04 | 1989-03-10 | Anver | Automatic machine for treating shoe uppers |
| CN101999744A (en) * | 2009-08-31 | 2011-04-06 | 上海三槐科技有限公司 | Chain-type circular fresh sheet jelly machine |
| CN102771957A (en) * | 2012-07-09 | 2012-11-14 | 宗占国 | Multifunctional drying machine for uppers and shoe-trees |
| CN103564986A (en) * | 2012-07-24 | 2014-02-12 | 苏州卫鹏机电科技有限公司 | Shoe material surface plasma discharge treatment device |
| CN205162110U (en) * | 2015-10-30 | 2016-04-20 | 东莞市瑞宝机械设备有限公司 | Automatic complete square bit map face treatment facility of chain |
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| Publication number | Publication date |
|---|---|
| CN105310188B (en) | 2018-07-06 |
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Effective date of registration: 20180524 Address after: 523000 A, main street of Dongcheng Street, Dongguan, Guangdong, No. 11, Zhenhua Heng Road, two Applicant after: Dongguan you Ming Automation Technology Co., Ltd. Address before: 523000 Guangdong District, Dongguan, Dongcheng Wen Tang Road 1150 2FB area Dongguan Rui Bao machinery and Equipment Co., Ltd. Applicant before: DONGGUAN RUIBAO MACHINERY & EQUIPMENT CO., LTD. |
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