CN105310188B - Chain type comprehensive surface processing equipment automatically - Google Patents
Chain type comprehensive surface processing equipment automatically Download PDFInfo
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- CN105310188B CN105310188B CN201510720435.8A CN201510720435A CN105310188B CN 105310188 B CN105310188 B CN 105310188B CN 201510720435 A CN201510720435 A CN 201510720435A CN 105310188 B CN105310188 B CN 105310188B
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- chain
- channel
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- outer cover
- clip
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Abstract
The present invention disclose a kind of chain type comprehensive surface processing equipment automatically, include for workpiece is surface-treated UV treatment channel components, for conveying workpieces chain conveying component and be installed on chain conveying component for clamping workpiece workpiece clamp rotary components；Wherein, which includes ultraviolet radiator channel outer cover, ozone exhaust pipe, ultraviolet lamp ballast, electrothermal tube and quartz burner；The chain conveying component includes motor, sprocket wheel and chain；The workpiece clamp rotary components include gear, clip rotary shaft, clip rotation outer shaft sleeve, bearing and clip；Thereby, it effectively realizes and Omnibearing automatic processing is carried out to workpiece surface, thoroughly remove the carbon and organic pollution sticked on the surface of the workpiece, open simultaneously the strand of workpiece surface, its surface treatment effect is good, and with the clear superiorities such as environmentally friendly, efficient and energy saving.
Description
Technical field
The present invention relates to the carbon and organic pollution being attached on the surfaces such as footwear material surface clearance technique and, electronics
The oil removing process for treating surface of the adhesive surface of the workpiece such as material, referring in particular to a kind of chain type, comprehensive surface treatment is set automatically
It is standby.
Background technology
At present, during shoemaking in order to ensure the intensity of gluing, it is common to use various processing water brushes are in footwear material (including upper of a shoe
And sole) on, recycle baking oven drying and processing agent；And it handles in water containing organic volatiles such as a large amount of toluene, dimethylbenzene, ketones
Solvent and other chemical substances, with very big harmfulness, such as：Cause air pollution, the energy that largely consumes petroleum, drop
It is low into footwear quality, be susceptible to waste product etc..
Also some are using atmospheric plasma and vacuum plasma processing footwear material, however, the electric discharge of atmospheric plasma equipment is not
Uniformly, large area discharge is not easily achieved, and treatment effect is bad；And vacuum plasma electric discharge needs under vacuum conditions
Processing, can only discontinuously handle and be unable to continuous processing footwear material, it is that plasma treatment mode is fatal that high energy consumption is handled uneven simultaneously
The shortcomings that.
And electronic material, wiring board glue the techniques such as copper foil and other adhesive material surface oil removings, generally require at present
It is cleaned with chemical method or ultrasonic wave adds chemical cleaning and chemical activation, have the problem of treated sewage using chemical method cleaning,
Processed workpiece surface also has water stain residual, influences product quality, and there is also organic solvent dirts for chemical activation processing
The problem of dye；Also some utilize plasma treatment of materials, and equally there are plasma processing time length, expenses with shoemaking application
The shortcomings of high, uneven.
Therefore, it is necessary to work out a kind of new technical solution to solve the above problems.
Invention content
In view of this, in view of the deficiencies of the prior art, the present invention aims to provide a kind of chain type is automatically complete
Orientation surface processing equipment is effectively realized and carries out Omnibearing automatic processing to workpiece surface, thoroughly removes and be attached on work
Carbon and organic pollution on part surface, open simultaneously the strand of workpiece surface, and surface treatment effect is good, and with ring
It protects, the efficient and clear superiorities such as energy saving.
To achieve the above object, the present invention is using following technical solution：
A kind of chain type comprehensive surface processing equipment automatically, includes at the ultraviolet light for being surface-treated to workpiece
Reason channel components, for conveying workpieces chain conveying component and be installed on chain conveying component be used for clamping workpiece workpiece
Press from both sides rotary components；
Wherein, which includes ultraviolet radiator channel outer cover, ozone exhaust pipe, ultraviolet radiator town
Flow device, electrothermal tube and quartz burner；It is formed with treatment channel inside the ultraviolet radiator channel outer cover, it is aforementioned electrothermal tube, ultraviolet
Line fluorescent tube is installed in treatment channel, which is electrically connected with ultraviolet lamp ballast；The ozone exhaust pipe one end
It is communicated in treatment channel, which is designed as ozone outlet side；And by the ultraviolet radiator channel outer cover
While being provided with gas cylinder, which is connected by tracheae in treatment channel；
The chain conveying component includes motor, sprocket wheel and chain, and motor-driven drive sprockets movement, the sprocket engagement drives
Chain movement, the chain pass through the treatment channel inside aforementioned ultraviolet radiator channel outer cover；
The workpiece clamp rotary components are provided with multiple along chain extending direction space type, and each workpiece clamp rotary components include
There are gear, clip rotary shaft, clip rotation outer shaft sleeve, bearing and clip, the gear, clip to be respectively arranged in clip rotary shaft two
End；The bearing（With clip rotation outer shaft sleeve cooperation, the clip rotary shaft in clip rotation outer shaft sleeve in can 360 degree rotation formula set
It puts；Along rack is installed in aforementioned processing channel, which extends in the same direction with treatment channel, is penetrated in treatment channel by conveying
Gear and rack cooperation rotate.
As a preferred embodiment, the ultraviolet radiator channel outer cover inner wall is provided with ultraviolet reflection piece.
As a preferred embodiment, the ultraviolet radiator channel casing outer wall is provided with the second cooling tube.
As a preferred embodiment, the quartz burner is electrodeless ultraviolet lamp.
As a preferred embodiment, the ozone exhaust pipe is connected with exhaust blower, and the outlet of the exhaust blower is connected to smelly
Oxygen processor, the interior setting heater of the ozone processor.
As a preferred embodiment, fixed plate, aforementioned ultraviolet radiator town are provided with outside the ultraviolet radiator channel outer cover
Stream device be fixed in fixed plate and, in fixed plate be equipped with the first cooling tube.
As a preferred embodiment, the ultraviolet radiator channel outer cover has front and rear end opening and top end opening, aforementioned purple
Outside line fluorescent tube is mounted in left and right side and upper and lower side in ultraviolet radiator channel outer cover.
As a preferred embodiment, the ozone exhaust pipe is installed below ultraviolet radiator channel outer cover.
As a preferred embodiment, the chain is whole in extended on horizontal plane, treatment channel edge level side
It is extended forwards, backwards.
As a preferred embodiment, the ultraviolet radiator channel outer cover has bottom wall, left side wall and right side wall, the left side
Wall, right side wall top edge horizontal buckling extends towards and is formed with top wall extension respectively, be formed between two roof wall extensions
The open top of front and rear extension, aforementioned chain are exposed to above the open top.
The present invention has clear advantage and advantageous effect compared with prior art, specifically, by above-mentioned technical proposal
It is found that it mainly utilizes UV treatment channel components to workpiece（Footwear material）Surface is handled, and is thoroughly removed and is attached on
Carbon and organic pollution on workpiece surface, open simultaneously the strand of workpiece surface, and surface treatment effect is good, and meets ring
It protects, energy saving requirement；Meanwhile combined using chain conveying component and workpiece clamp rotary components, automatic conveying workpieces, effectively realize
Omnibearing automatic processing is carried out to workpiece surface, treatment effeciency is high, saves human cost.
More clearly to illustrate the structure feature and effect of the present invention, come below in conjunction with the accompanying drawings with specific embodiment to this hair
It is bright to be described in detail.
Description of the drawings
Fig. 1 is the front view of embodiments of the present invention；
Fig. 2 is the side view of embodiments of the present invention；
Fig. 3 is the partial enlargement diagram at A in Fig. 2；
Fig. 4 is the vertical view of embodiments of the present invention；
Fig. 5 is the perspective representation of embodiments of the present invention；
Fig. 6 is the perspective representation of embodiments of the present invention middle-ultraviolet lamp treatment channel component；
Fig. 7 is the front view of embodiments of the present invention middle-ultraviolet lamp treatment channel component；
Fig. 8 is the side view of embodiments of the present invention middle-ultraviolet lamp treatment channel component；
Fig. 9 is that the B-B of embodiments of the present invention middle-ultraviolet lamp treatment channel component cuts open figure；
Figure 10 is the perspective representation of workpiece clamp rotary components in embodiments of the present invention；
Figure 11 is the front view of workpiece clamp rotary components in embodiments of the present invention；
Figure 12 is the side view of workpiece clamp rotary components in embodiments of the present invention；
Figure 13 is the vertical view of workpiece clamp rotary components in embodiments of the present invention.
Attached drawing identifier declaration：
1st, motor 2, sprocket wheel
3rd, chain 4, gear
5th, rack 6, Workpiece grippe
7th, workpiece 8, ultraviolet radiator channel outer cover
9th, ozone exhaust pipe 10, exhaust fan
11st, ozone exhaust blower outlet 12, ozone processor
13rd, ozone processor outlet 14, ultraviolet lamp ballast
15th, fixed plate 16, the first cooling tube
17th, gas cylinder 18, tracheae
19th, ultraviolet reflection piece 20, electrothermal tube
21st, quartz burner 22, the second cooling tube
23rd, clip rotary shaft 24, clip rotation outer shaft sleeve
25th, bearing 26, treatment channel.
Specific embodiment
It please refers to shown in Fig. 1 to Figure 13, that show the concrete structure of embodiments of the present invention, firstly, it is necessary to illustrate
, chain type described herein automatically comprehensive surface processing equipment can be used for the carbon that is attached on the surfaces such as footwear material and
Organic pollution carries out surface removing, can also be applied to the oil removing surface treatment of the adhesive surface of the workpiece such as electronic material；
In general, it is mainly for the treatment of footwear material, footwear material can be EVA, PU, TPU, PVC, skin, leather or cloth etc. it is therein any one
Or a variety of combination.
Automatically comprehensive surface processing equipment includes UV treatment for being surface-treated to workpiece to the chain type
Channel components, for conveying workpieces chain conveying component and be installed on chain conveying component be used for clamping workpiece workpiece clamp
Rotary components；Specifically：
The UV treatment channel components include ultraviolet radiator channel outer cover（8）, ozone exhaust pipe（9）, ultraviolet radiator
Ballast（14）, electrothermal tube（20）And quartz burner（21）；The ultraviolet radiator channel outer cover（8）Inside is formed with treatment channel
（26）, the treatment channel（26）With into footwear end and going out footwear end, aforementioned electrothermal tube（20）, quartz burner（21）It is installed on processing
Channel（26）It is interior, the quartz burner（21）With ultraviolet lamp ballast（14）It is electrically connected, herein, the quartz burner
（21）For electrodeless ultraviolet lamp, electrodeless ultraviolet lamp eliminates electrode sputtering, will not black, it greatly improves the longevity of fluorescent tube
Life, is generally available 3000-8000 hours, and fluorescent tube can be lighted and be turned off repeatedly, can be opened immediately again without cooling down completely
Dynamic, therefore, the application performance in herein has been substantially better than extreme ultraviolet lamp；And the ultraviolet radiator channel outer cover（8）It is external
It is provided with fixed plate（15）, aforementioned ultraviolet lamp ballast（14）It is fixed on fixed plate（15）On and, fixed plate（15）Upper dress
There is the first cooling tube（16）, first cooling tube（16）For cooling down fixed plate（15）And ultraviolet lamp ballast（14）；
Aforementioned ultraviolet radiator channel outer cover（8）With front and rear end opening and top end opening, aforementioned quartz burner（21）Dress
In ultraviolet radiator channel outer cover（8）Interior left and right side and upper and lower side；Electrothermal tube（20）Then it is preferably disposed on treatment channel（26）It is interior
Into footwear end both sides, to play the role of suitably heating footwear material, be conducive to improve footwear material surface treatment effect；It is and described ultraviolet
Line lamp channel outer cover（8）Inner wall is provided with ultraviolet reflection piece（19）, the ultraviolet reflection piece（19）Ultraviolet light can be reflected, with
So that ultraviolet light is to workpiece（Footwear material）Energy strengthen；The ultraviolet radiator channel outer cover（8）Outer wall is provided with the second cooling tube
（22）, for cooling down ultraviolet radiator channel outer cover（8）；
The ozone exhaust pipe（9）One end is communicated in treatment channel（26）It is interior, the ozone exhaust pipe（9）The other end is designed as smelly
Oxygen outlet side；In this present embodiment, the ozone exhaust pipe（9）It is installed on ultraviolet radiator channel outer cover（8）In the following, the ozone
Exhaust pipe（9）It is connected with exhaust blower（10）, the exhaust blower（10）Outlet（11）It is connected to ozone processor（12）；And
The ultraviolet radiator channel outer cover（8）Side is provided with gas cylinder（17）, the gas cylinder（17）Pass through tracheae（18）It connects into treatment channel
（26）It is interior.
The chain conveying component includes motor（1）, sprocket wheel（2）And chain（3）, the motor（1）Drive sprocket（2）Fortune
It is dynamic, the sprocket wheel（2）Engagement drives chain（3）Movement, the chain（3）Across aforementioned ultraviolet radiator channel outer cover（8）Internal place
Manage channel（26）；
The workpiece clamp rotary components are along chain（3）Extending direction space type is provided with multiple, each workpiece clamp rotary components
Include gear（4）, clip rotary shaft（23）, clip rotation outer shaft sleeve（24）, bearing（25）And clip (6), the gear（4）、
Clip (6) is respectively arranged in clip rotary shaft（23）Both ends；The bearing（25）Outer shaft sleeve is rotated with clip（24）Cooperation, the clip
Rotary shaft（23）Outer shaft sleeve is rotated in clip（24）It is interior can 360 degree rotation formula setting；Aforementioned processing channel（26）Interior edge is installed with
Rack（5), the rack（And treatment channel 5)（26）It extends in the same direction, treatment channel is penetrated by conveying（26）Interior gear（4）And tooth
Item（5) cooperation rotates.
Next, simply introducing aforementioned chain type, the operation principle of comprehensive surface processing equipment and process are as follows automatically：
By motor（1）Driving drive chain（3）Coordinate sprocket wheel（2）Movement, when workpiece clamp rotary components are with chain（3）By
Treatment channel（26）Into footwear end enter, first pass through electrothermal tube（20）Heating is brought out again with UV treatment, finally from going out footwear,
At least in treatment channel（26）It is interior, gear（4）Adapt to relatively-stationary rack in treatment channel (26)（5) rotation fortune is done on
It is dynamic, so as to moving gear（4）On rotary shaft（23）Rotation, then make clip（6）Rotation, in this way when workpiece（7）（Such as footwear
Bottom）It is clipped in clip（6）When upper, passed through treatment channel（26）When do 360 degree rotation, such workpiece（7）It can be comprehensive
Processing；
In general, ultraviolet light has very high energy, when these photons are applied to footwear material surface, due to most of hydrocarbonization
Close object to ultraviolet light have stronger absorbability, and absorb ultraviolet light energy after resolve into ion, free state atom, by
Swash molecule and neutron；And the oxygen molecule in air can also generate ozone and elemental oxygen after ultraviolet light is absorbed, ozone is to purple
Outer light equally has strong absorption, and ozone is decomposed into elemental oxygen and oxygen again, and wherein elemental oxygen is as lively as a cricket, at it
Under effect, the decomposition product of carbon and hydrocarbon on body surface can be combined to volatilizable gas（Such as carbon dioxide and water
Steam etc.）Surface is escaped, so as to thoroughly remove the carbon and organic pollution sticked on a surface of an, while open footwear material again
Strand；And the ozone that ultraviolet light generates passes through ozone exhaust pipe（9）By exhaust fan（10）Discharge, using ozone exhaust blower
Outlet (11) is to ozone processor（12）.Ozone processor（12）It is interior to be heated to 280 °C with heater, ozone decomposition or ozone
Processor（12）Dress water carrys out ozone decomposition；Treatment channel（26）There is gas cylinder on side（17）, pass through tracheae（18）It is passed through treatment channel
Interior, gas can be the reaction gas such as the protective gas such as argon gas, nitrogen or acrylic acid, styrene.
The design focal point of the present invention is, mainly using UV treatment channel components to workpiece（Footwear material）Surface into
Row processing, thoroughly removes the carbon and organic pollution sticked on the surface of the workpiece, opens simultaneously the strand of workpiece surface,
Surface treatment effect is good, and meets environmental protection, energy saving requirement；Meanwhile utilize chain conveying component and workpiece clamp rotary components knot
It closes, automatic conveying workpieces, effectively realizes and Omnibearing automatic processing is carried out to workpiece surface, treatment effeciency is high, saves manpower
Cost.
The above described is only a preferred embodiment of the present invention, be not intended to limit the scope of the present invention,
Therefore any subtle modifications, equivalent variations and modifications that every technical spirit according to the present invention makees above example, still
Belong in the range of technical solution of the present invention.
Claims (10)
1. a kind of chain type comprehensive surface processing equipment automatically, it is characterised in that：Include to be surface-treated workpiece
UV treatment channel components, for conveying workpieces chain conveying component and be installed on chain conveying component for clamping
The workpiece clamp rotary components of workpiece；
Wherein, which includes ultraviolet radiator channel outer cover（8）, ozone exhaust pipe（9）, ultraviolet radiator
Ballast（14）, electrothermal tube（20）And quartz burner（21）；The ultraviolet radiator channel outer cover（8）Inside is formed with treatment channel
（26）, aforementioned electrothermal tube（20）, quartz burner（21）It is installed on treatment channel（26）It is interior, the quartz burner（21）With it is ultraviolet
Line lamp ballast（14）It is electrically connected；The ozone exhaust pipe（9）One end is communicated in treatment channel（26）It is interior, the ozone exhaust pipe
（9）The other end is designed as ozone outlet side；And the ultraviolet radiator channel outer cover（8）Side is provided with gas cylinder（17）, the gas cylinder
（17）Pass through tracheae（18）It connects into treatment channel（26）It is interior；
The chain conveying component includes motor（1）, sprocket wheel（2）And chain（3）, the motor（1）Drive sprocket（2）Movement, should
Sprocket wheel（2）Engagement drives chain（3）Movement, the chain（3）Across aforementioned ultraviolet radiator channel outer cover（8）Internal treatment channel
（26）；
The workpiece clamp rotary components are along chain（3）Extending direction space type is provided with multiple, and each workpiece clamp rotary components include
There is gear（4）, clip rotary shaft（23）, clip rotation outer shaft sleeve（24）, bearing（25）And clip (6), the gear（4）, clip
(6) it is respectively arranged in clip rotary shaft（23）Both ends；The bearing（25）Outer shaft sleeve is rotated with clip（24）Cooperation, clip rotation
Axis（23）Outer shaft sleeve is rotated in clip（24）It is interior can 360 degree rotation formula setting；Aforementioned processing channel（26）Interior edge is installed with rack
（5), the rack（And treatment channel 5)（26）It extends in the same direction, treatment channel is penetrated by conveying（26）Interior gear（4）And rack
（5) cooperation rotates.
2. chain type according to claim 1 comprehensive surface processing equipment automatically, it is characterised in that：The ultraviolet radiator is led to
Road outer cover（8）Inner wall is provided with ultraviolet reflection piece（19）.
3. chain type according to claim 1 comprehensive surface processing equipment automatically, it is characterised in that：The ultraviolet radiator is led to
Road outer cover（8）Outer wall is provided with the second cooling tube（22）.
4. chain type according to claim 1 comprehensive surface processing equipment automatically, it is characterised in that：The quartz burner
（21）For electrodeless ultraviolet lamp.
5. chain type according to claim 1 comprehensive surface processing equipment automatically, it is characterised in that：The ozone exhaust pipe
（9）It is connected with exhaust blower（10）, the exhaust blower（10）Outlet（11）It is connected to ozone processor（12）, the ozone processor
（12）Interior setting heater.
6. chain type according to claim 1 comprehensive surface processing equipment automatically, it is characterised in that：The ultraviolet radiator is led to
Road outer cover（8）Outside is provided with fixed plate（15）, aforementioned ultraviolet lamp ballast（14）It is fixed on fixed plate（15）On and,
Fixed plate（15）It is upper that first cooling tube is housed（16）.
7. chain type according to claim 1 comprehensive surface processing equipment automatically, it is characterised in that：The ultraviolet radiator is led to
Road outer cover（8）With front and rear end opening and top end opening, aforementioned quartz burner（21）Mounted in ultraviolet radiator channel outer cover（8）It is interior
Left and right side and upper and lower side.
8. chain type according to claim 1 comprehensive surface processing equipment automatically, it is characterised in that：The ozone exhaust pipe
（9）It is installed on ultraviolet radiator channel outer cover（8）Below.
9. chain type according to claim 1 comprehensive surface processing equipment automatically, it is characterised in that：The chain（3）It is whole
Body is in extended on horizontal plane, the treatment channel（26）It is front and rear in the horizontal direction to be extended.
10. chain type according to claim 9 comprehensive surface processing equipment automatically, it is characterised in that：The ultraviolet radiator
Channel outer cover（8）With bottom wall, left side wall and right side wall, the left side wall, right side wall top edge horizontal buckling prolongs in opposite directions respectively
It stretches and is formed with top wall extension, the front and rear open top extended, aforementioned chain are formed between two roof wall extensions（3）It is exposed to this
Above open top.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510720435.8A CN105310188B (en) | 2015-10-30 | 2015-10-30 | Chain type comprehensive surface processing equipment automatically |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510720435.8A CN105310188B (en) | 2015-10-30 | 2015-10-30 | Chain type comprehensive surface processing equipment automatically |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105310188A CN105310188A (en) | 2016-02-10 |
| CN105310188B true CN105310188B (en) | 2018-07-06 |
Family
ID=55239273
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510720435.8A Expired - Fee Related CN105310188B (en) | 2015-10-30 | 2015-10-30 | Chain type comprehensive surface processing equipment automatically |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105310188B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2620003A1 (en) * | 1987-09-04 | 1989-03-10 | Anver | Automatic machine for treating shoe uppers |
| CN101999744A (en) * | 2009-08-31 | 2011-04-06 | 上海三槐科技有限公司 | Chain-type circular fresh sheet jelly machine |
| CN102771957A (en) * | 2012-07-09 | 2012-11-14 | 宗占国 | Multifunctional drying machine for uppers and shoe-trees |
| CN103564986A (en) * | 2012-07-24 | 2014-02-12 | 苏州卫鹏机电科技有限公司 | Shoe material surface plasma discharge treatment device |
| CN205162110U (en) * | 2015-10-30 | 2016-04-20 | 东莞市瑞宝机械设备有限公司 | Automatic complete square bit map face treatment facility of chain |
-
2015
- 2015-10-30 CN CN201510720435.8A patent/CN105310188B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2620003A1 (en) * | 1987-09-04 | 1989-03-10 | Anver | Automatic machine for treating shoe uppers |
| CN101999744A (en) * | 2009-08-31 | 2011-04-06 | 上海三槐科技有限公司 | Chain-type circular fresh sheet jelly machine |
| CN102771957A (en) * | 2012-07-09 | 2012-11-14 | 宗占国 | Multifunctional drying machine for uppers and shoe-trees |
| CN103564986A (en) * | 2012-07-24 | 2014-02-12 | 苏州卫鹏机电科技有限公司 | Shoe material surface plasma discharge treatment device |
| CN205162110U (en) * | 2015-10-30 | 2016-04-20 | 东莞市瑞宝机械设备有限公司 | Automatic complete square bit map face treatment facility of chain |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105310188A (en) | 2016-02-10 |
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Effective date of registration: 20180524 Address after: 523000 A, main street of Dongcheng Street, Dongguan, Guangdong, No. 11, Zhenhua Heng Road, two Applicant after: Dongguan you Ming Automation Technology Co., Ltd. Address before: 523000 Guangdong District, Dongguan, Dongcheng Wen Tang Road 1150 2FB area Dongguan Rui Bao machinery and Equipment Co., Ltd. Applicant before: DONGGUAN RUIBAO MACHINERY & EQUIPMENT CO., LTD. |
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