Helical lampl goes up brush powder device automatically
Technical field
The present invention relates to a kind of flow-line equipment, specially a kind of helical lampl goes up brush powder device automatically, belongs to electric light
Source technology field.
Background technology
In the production process of fluorescent lamp, bright pipe dusting is an extremely crucial step, and bright pipe dusting is to fluorescent tube
Inside pipe wall coating phosphor slurry, the quality of dusting directly influences the yield rate of Hou Dao workshop sections.The bad tube cell of dusting is clear
Wash clean and again dusting, cost is not only increased, and waste manpower and time.
Existing dusting technology is to be blown into slurry from the Single port of fluorescent tube with pump, until being from another port blowout slurry
Only.There is the defects of certain in this kind of powder-coating method, such as distinguish the special pipe dusting such as shape speed slowly and easily in pipe in spiral shape, flower
Wall forms accumulated powder, can also cause that by dusting pulls on tube wall, therefore, existing powder-coating method, tube wall bisque can not be ensured
The uniformity of thickness, so as to cause the fluorescent tube after being made, there is the quality problems such as luminous efficiency is low, light decay is big.
The light fixture of in the market is required for powder, and traditional starching machine is by manually going up powder and artificial crocus, manually goes up powder
Relatively slow and second-rate, because upper powder is misoperation, causing follow-up crocus, there is also problem.With the development of science and technology
Starching machine is developed, powder speed is fast on starching machine, and artificial crocus has not caught up with the speed of machine, the speed to keep up with machine
Degree, then needing, which increases employee, then can also increase cost, and artificial crocus poor quality, can not meet the market demand.Tradition
Fluorescent tube on powder, on crocus production line, upper powder, crocus are operated using automatic machinery, but take fluorescent tube be by manual operation,
Because machine service speed is fast, a small amount of artificial speed for not catching up with machine not only, it is also easy to break light fixture into pieces among in a great rush, leads
Cause the entire production line on speed of production slow down, directly affects enterprise profit, in order to realize the full-automatic operation of production line,
More in order to save enterprise's production cost and shorten the socially necessary labor-time of light fixture, we have proposed one kind to take fluorescent tube to fill automatically
Put.
The content of the invention
The technical problem to be solved in the present invention is to overcome the defects of existing, there is provided upper brush powder fills a kind of helical lampl automatically
Put, by upper powder device, baking box, automatic crocus device automatically and take lamp tube device to form automatically, then realize full-automation, so as to
Solve the above problems.
To achieve the above object, the present invention provides following technical scheme:A kind of helical lampl goes up brush powder device, bag automatically
Include upper powder device, baking box, automatic crocus device automatically and take lamp tube device automatically.
Automatically the upper powder device, including fixed mount a, fixed mount b, on the inside of fixed mount a and fixed mount b and surrounding
Three air pumps and positioning clamping device, three air pumps namely for promote dust blowpipe support propelled longitudinally air pump, be used for
Promote horizontal pushing ram laterally urges air pump and the fixation air pump for fixing light fixture.
The baking box is arranged on automatic between powder device and automatic crocus device.
The automatic crocus device, including the first crocus device and the second crocus device, the first crocus device include
Bearing, fixed block;The second crocus device includes roller.
The automatic longitudinal air pump for taking lamp tube device to include support and be connected on support, longitudinal air pump by using
In being longitudinally propelling at the top of bar contiguous block connection connecting plate for connection pushing ram, described connecting plate one end is also connected with horizontal air pump, institute
State pushing ram of the connecting plate other end connection with horizontal pushing ram contiguous block;The horizontal pushing ram contiguous block, which is arranged on, to be clamped
In device matrix inboard groove, the clamping device base bottom is provided with the clamping air pump of control fixture block.
Further, fix and connect with the second travelling carriage at the top of the propelled longitudinally bar of installation at the top of the propelled longitudinally air pump
Connect, second travelling carriage is located above fixed mount b and is sleeved on by sleeve pipe built in both ends on dead axle, two dust blowpipes
The equal one end of support is arranged on the second travelling carriage, and other end installation top is provided with the fixing pipe of dusting for the mouth that dusts;The positioning
Clamping device includes installing two fixed blocks on the first travelling carriage between fixed mount a and the second travelling carriage, described in two
Slide laterally fix bar connection of the fixed block by being set with sliding panel laterally urges air pump, and the sliding panel is provided with two
For promoting the horizontal pushing ram of contiguous block, described contiguous block one end is provided with determining for the V-arrangement positioning head for fixing light fixture
Position bar;Screw mandrel is provided with the fixed mount a and the first travelling carriage center, installs at the top of the screw mandrel and turns with rotational handle
Disk.
Further, the bearing is provided with axis hole with the fixed block, and the axis hole is provided with rotating shaft and passes through institute
Fixed block is stated to fix;The rotating shaft bottom is provided with driven pulley and the spring above driven pulley;Wherein described driven pulley
It is connected by belt with the driving wheel on motor;Wherein described spring top is provided with circular rubbing head
Further, the connecting plate connects horizontal air pump and longitudinal air pump, the bar contiguous block that is longitudinally propelling pass through spiral shell
Bolt is provided with the through hole for installing pushing ram at connecting plate top, the connecting plate center and by fixation hollow pipe
Fixed pushing ram, the clamping air pump control fixture block by pole, and the fixture block inwall is bonded with sheet rubber.
Compared with prior art, the beneficial effects of the invention are as follows.
1), upper powder device is using the composition two-way powder filling work of one group of carry out of two covering devices automatically, at work using positioning
Clamping device makes light fixture stable, while also solves and distinguish the special pipe dusting such as shape speed slowly and easily in tube wall in spiral shape, flower
The problem of forming accumulated powder and towing powder;Powder tank is provided with below the device, avoids the waste of Lou powder;Carried out under the device
The bright pipe dusting speed of dusting is fast, and percent defective is low, has saved production cost, adds profit.
2), automatic crocus device use mechanical crocus, effectively raise production efficiency, and then reduce cost, save
About social resources.Rubbing head uses soft rubber, while improves crocus quality.
3), take lamp tube device automatically, driven using three air pumps, respectively control laterally, longitudinal direction and clamping device, it is then real
Existing full-automation, the problem of manual operation is likely to occur damage light fixture is avoided, and production line production efficiency can be improved, reduced
Production cost.
A kind of helical lampl goes up brush powder device automatically, takes by upper powder device, baking box, automatic crocus device automatically and automatically
Lamp tube device forms, and then realizes full-automatic, raising production line production efficiency, reduction production cost.
Brief description of the drawings
Accompanying drawing is used for providing a further understanding of the present invention, and a part for constitution instruction, the reality with the present invention
Apply example to be used to explain the present invention together, be not construed as limiting the invention.
Fig. 1 is a kind of helical lampl of the present invention upper brush powder schematic device automatically.
Fig. 2 takes lamp tube device structural representation automatically to be of the present invention.
Fig. 3 is automatically upper powder apparatus structure schematic diagram of the present invention.
Fig. 4 is automatic crocus apparatus structure schematic diagram of the present invention.
Fig. 5 is automatic crocus apparatus structure schematic diagram of the present invention.
Fig. 6 is automatic crocus apparatus structure schematic diagram of the present invention.
Fig. 7 is fitting structure schematic diagram of the present invention.
In figure:1st, production line;2nd, automatic upper powder device;3rd, baking box;4th, automatic crocus device;5th, lamp tube device is taken automatically;
50th, support;51st, longitudinal air pump, 511, be longitudinally propelling bar contiguous block;52nd, horizontal air pump;521st, horizontal pushing ram contiguous block; 6、
Air inlet;7th, pushing ram;71st, fixation hollow pipe;8th, connecting plate;9th, clamping device matrix;91st, groove;92nd, pole;93rd, clamp
Air pump;94th, fixture block;2-1, fixed mount a;2-2, the first travelling carriage;2-3, the second travelling carriage;2-4, fixed mount b;2-5, fixation
Post;2-6, dead axle;2-7, sleeve pipe;2-8, screw;2-9, propelled longitudinally air pump;2-91, propelled longitudinally air pump air pipe interface;2-
92nd, propelled longitudinally bar;2-10, stud;2-11, dust blowpipe support;2-12, laterally urge air pump;2-121, laterally urge air pump
Air pipe interface;2-122, sliding panel;2-123, horizontal pushing ram;2-124, slide laterally fix bar;2-125, fixed block;2-
13rd, rotating disk;2-131, rotating disk handle;2-14, screw mandrel;2-15, positioning clamping device;A, the first crocus device;B, the second crocus
Device;4-1, bearing;4-2, fixed block;4-3, axis hole;4-4, rotating shaft;4-5, driven pulley;4-6, belt;4-7, trip bolt;
4-8, spring;4-9, rubbing head;4-10, rubber ring;4-12, spring pedestal;4-13, driving wheel;4-14, motor;4-15, rolling
Cylinder;4-16, bristle;4-17, bearing bracket stand;4-18, bearing;4-19, roller shaft;Light fixture 100.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments, is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made
Embodiment, belong to the scope of protection of the invention.
Fig. 1-2 is referred to, the present invention provides a kind of technical scheme:A kind of helical lampl goes up brush powder device automatically, including
Automatically powder device 2, baking box 3, automatic crocus device 4 are gone up and takes lamp tube device 5 automatically.
Fluorescent tube upper powder device 2 automatically, including fixed mount a2-1, fixed mount b2-4, installed in fixed mount a2-1 and fixed mount
B2-4 inner sides and three air pumps and positioning clamping device 2-15 of surrounding, three air pumps are namely for promoting dust blowpipe support 2-
11 propelled longitudinally air pump 2-9, for promoting horizontal pushing ram 2-123's to laterally urge air pump 2-12 and for fixing light fixture
100 fixation air pump;The baking box 3 is arranged on automatically between upper powder device 2 and automatic crocus device 4;Automatic crocus device, bag
Including the first crocus device A and the second crocus device B, the first crocus device A includes bearing 4-1, fixed block 4-2;Described
Two crocus device B include roller 4-15;The automatic longitudinal air pump for taking lamp tube device 5 to include support 50 and be connected on support 50
51, longitudinal air pump 51 connects the top of connecting plate 8, connecting plate 8 by the bar contiguous block 511 that is longitudinally propelling for connecting pushing ram 7
One end is also connected with horizontal air pump 52, pushing ram 7 of the other end of connecting plate 8 connection with horizontal pushing ram contiguous block 521;Laterally push away
Enter bar contiguous block 521 in the inboard groove 91 of clamping device matrix 9, the bottom of clamping device matrix 9 is provided with control fixture block
94 clamping air pump 93.
It is fixedly connected at the top of propelled longitudinally air pump 2-9 at the top of the propelled longitudinally bar 2-92 of installation with the second travelling carriage 2-3, the
Two travelling carriage 2-3 are located above fixed mount b2-4 and are sleeved on by sleeve pipe 2-7 built in both ends on dead axle 2-6, two dust blowpipes
The equal one end of support 2-11 is arranged on the second travelling carriage 2-3, and other end installation top is provided with the fixing pipe of dusting for the mouth that dusts;It is fixed
Position clamping device 2-15 includes installing two on the first travelling carriage 2-2 between fixed mount a2-1 and the second travelling carriage 2-3
Fixed block 2-125, two fixed block 2-125 by be set with sliding panel 2-122 slide laterally fix bar 2-124 connections horizontal stroke
Two horizontal pushing ram 2-123 for being used to promote contiguous block, connection are installed to air pump 2-12, the sliding panel 2-122 is promoted
Block one end is provided with the locating rod of the V-arrangement positioning head for fixing light fixture 100;In fixed mount a2-1 and the first travelling carriage 2-2
Screw mandrel 2-14 is provided with the heart, the rotating disk 2-13 with rotational handle 2-131 is installed at the top of screw mandrel 2-14.
Bearing 4-1 and fixed block 4-2 is provided with axis hole 4-3, and axis hole 4-3 is provided with rotating shaft 4-4 and by fixed block 4-2
It is fixed;Rotating shaft 4-4 bottoms are provided with the driven pulley 4-5 and spring 4-8 above driven pulley 4-5;Wherein driven pulley 4-5 leads to
Belt 4-6 is crossed to be connected with the driving wheel 4-13 on motor 4-14;Circular rubbing head 4-9 is installed at the top of wherein spring 4-8
Connecting plate 8 connects horizontal air pump 52 and longitudinal air pump 51, is longitudinally propelling bar contiguous block 511 and is arranged on company by bolt
At the top of fishplate bar 8, the through hole for installing pushing ram 7 is provided with the center of connecting plate 8 and propulsion is fixed by fixation hollow pipe 71
Bar 7.It is used as the connection hinge of four direction up and down by connecting plate 8, the more convenient motion for realizing fixture block 94.Clamp air pump
93 control fixture block 94 by pole 92, and the inwall of fixture block 94 is bonded with sheet rubber.The sheet rubber that the inwall of fixture block 94 is set can be effective
The hard collision between fixture block 94 and light fixture is prevented, so as to protect light fixture from broken.
When start produce line when, light fixture 100 is successively by upper powder device 2 automatically, baking box 3, automatic crocus device 4 and automatic
Take lamp tube device 5.
When by upper powder device 2 automatically, when light fixture 100 is close to the device, start the device, when light fixture 100 is located at
When dusting directly over mouth, pipeline stalling operating, now propelled longitudinally air pump 2-9 promote dust blowpipe support 2-11 and then make to dust
Mouth rises to be contacted with light fixture bottom nozzle, and two mouths that dust are to two bottom nozzles of light fixture 100 while dust, from light fixture 100
Sprayed into one mouth of pipe, another mouth of pipe of light fixture 100 is sprayed, and the powder liquid at spray is fallen into powder tank, can a recycling.
At the same time, the step of positioning clamping device 2-15 is by presetting clamping light fixture 100, first by laterally pushing away
The pump 2-12 that takes offence promotes horizontal pushing ram 2-123, and then horizontal pushing ram 2-123 promotes the contiguous block with locating rod, finally
Promote V-arrangement positioning head forward and contact the bottom pipe of light fixture 100, be then fixed, the fixation air pump of the top of light fixture 100 promotes
Link drives compression leg longitudinally reciprocating motion, when downward, rubber squeeze head and the top contact of light fixture 100 and plays fixation.So
Dried afterwards by baking box 3.
Afterwards, after light fixture 100 is with powder drying on production line, flows to the first crocus device A and carry out crocus processing, work as lamp
When having 100 bottom nozzles and rubbing head 4-9 and being on same vertical curve, production line pause flowing, crocus device rises and makes rubbing head
4-9 contacts with the internal wall of pipe orifice of the bottom of light fixture 100;Motor 4-14, which starts, after contact drives driving wheel 4-13 to rotate, driving wheel
4-13 drives multiple driven pulley 4-5 to rotate by belt 4-6, and because of adjacent driven pulley 4-5 rotation directions on the contrary, and then rubbing head
4-9 rotation directions are also on the contrary, realize multidirectional erasing powder purpose.And then flow to the second crocus device B, the second crocus device B by
Motor 4-14 drives roller shaft 4-19 to rotate by driving wheel 4-13, belt 4-6 and driven pulley 4-5, and then drives and fix
Roller 4-15 on roller shaft 4-19 is rotated, then by the bristle 4-16 on roller 4-15 surfaces crocus again, to reach
Clean the purpose of powder on light fixture 4-11 bottom nozzle inwalls.
After light fixture automatic 4 crocus of crocus device, with production line 1 flow to it is automatic take in the working region of lamp tube device 5 when,
Production line 1 pause flowing, now horizontal air pump 52 by control the transverse area of pushing ram 7 to move back and forth and rest on light fixture just on
Side;Then longitudinal air pump 51 is by controlling pushing ram 7 fixture block 94 is kept in the same horizontal line with light fixture;Subsequently clamp gas
Pump 93 controls fixture block 94 to clamp light fixture by pole 92, because the inwall of fixture block 94 is provided with sheet rubber, so as to avoid light fixture from occurring
Fragmentation Phenomena.
Then, longitudinal air pump 51 is by controlling pushing ram 7 fixture block 94 is highly raised, and and then horizontal air pump 52 passes through control
The transverse area of pushing ram 7 processed, which moves back and forth, shifts light fixture onto rest area, and afterwards, longitudinal air pump 51 is by controlling pushing ram 7 to make folder
The height reduction of block 94 finally, clamps air pump 93 and controls fixture block 94 to unclamp light fixture by pole 92 to place of safety.Reciprocal behaviour successively
Make.
The present invention be the beneficial effects of the invention are as follows.
1), upper powder device is using the composition two-way powder filling work of one group of carry out of two covering devices automatically, at work using positioning
Clamping device makes light fixture stable, while also solves and distinguish the special pipe dusting such as shape speed slowly and easily in tube wall in spiral shape, flower
The problem of forming accumulated powder and towing powder;Powder tank is provided with below the device, avoids the waste of Lou powder;Carried out under the device
The bright pipe dusting speed of dusting is fast, and percent defective is low, has saved production cost, adds profit.
2), automatic crocus device use mechanical crocus, effectively raise production efficiency, and then reduce cost, save
About social resources.Rubbing head uses soft rubber, while improves crocus quality.
3), take lamp tube device automatically, driven using three air pumps, respectively control laterally, longitudinal direction and clamping device, it is then real
Existing full-automation, the problem of manual operation is likely to occur damage light fixture is avoided, and production line production efficiency can be improved, reduced
Production cost.
A kind of helical lampl goes up brush powder device automatically, takes by upper powder device, baking box, automatic crocus device automatically and automatically
Lamp tube device forms, and then realizes full-automatic, raising production line production efficiency, reduction production cost.
Finally it should be noted that:The preferred embodiments of the present invention are the foregoing is only, are not intended to limit the invention,
Although the present invention is described in detail with reference to the foregoing embodiments, for those skilled in the art, it still may be used
To be modified to the technical scheme described in foregoing embodiments, or equivalent substitution is carried out to which part technical characteristic,
Within the spirit and principles of the invention, any modification, equivalent substitution and improvements made etc., it should be included in the present invention's
Within protection domain.