CN105297810A - Excavation construction method of assembled reinforced scarifier for plateau permafrost region - Google Patents
Excavation construction method of assembled reinforced scarifier for plateau permafrost region Download PDFInfo
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- CN105297810A CN105297810A CN201510652400.5A CN201510652400A CN105297810A CN 105297810 A CN105297810 A CN 105297810A CN 201510652400 A CN201510652400 A CN 201510652400A CN 105297810 A CN105297810 A CN 105297810A
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- excavation
- ridge buster
- bucket
- permafrost
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Abstract
The invention discloses an excavation construction method of an assembled reinforced scarifier for a plateau permafrost region. The method is characterized in that the assembled reinforced scarifier is assembled on a crawler excavator and can be exchanged with a bucket to be assembled and used; a hydraulic piston of the crawler excavator is utilized to push a tooth seat of the scarifier to change the excavation direction and a working point of a bucket hook of the scarifier, wherein the scarifier comprises a main board, a hanging lug plate, a rear plate, a bucket lug plate, a bucket lug sleeve, bucket teeth, the tooth seat, a protecting plate and other spare parts. Compared with a common excavator which is difficult to damage the structure of the permafrost layer during excavating and can remove the permafrost by layers only after the permafrost in the top layer is molten, each layer of the permafrost is limited to be damaged between 20 and 30cm, and collapse easily occurs due to the unstable melting of the permafrost on a side slope after the damaging work is performed for a longer term, the assembled reinforced scarifier is out of the limitation on the frosting degree and thickness and the like of the permafrost layer, and each layer of the permafrost can be damaged about 50cm in thickness, so that the work of breaking the permafrost layer can be finished within a short time, and as a result, the construction progress can be increased, and the construction period can be saved.
Description
Technical field
The present invention relates to frozen soils construction technology, particularly relate to Plateau Permafrost Areas assembling and strengthen ridge buster excavation construction method.
Background technology
Construct in Permafrost Area, common excavation facility are difficult to the structure destroying frozen soil layer in mining process, successively can only remove after top layer frozen soil melts, and every layer is confined between 20-30cm, after the working time is slightly long, side slope frozen soil melts unstable appearance landslide.Melt and easily cave in, difficulty of construction is large.At winter construction, difficult quality guarantee, winter construction costly.
Summary of the invention
In order to overcome above-mentioned the deficiencies in the prior art, the invention provides plateau permafrost area assembling and strengthening ridge buster excavation construction method, mainly solving above-mentioned every layer and be confined between 20-30cm, working time slightly long rear side slope frozen soil melts instability and occurs landslide.Melt and easily cave in, difficulty of construction is large.At winter construction, difficult quality guarantee, winter construction is a difficult problem costly, improves construction quality and work efficiency, reduces construction cost.
The present invention is by the following technical solutions for achieving the above object:
Plateau Permafrost Areas of the present invention assembling strengthens ridge buster excavation construction method, it is characterized in that, the method is that assembling reinforcement ridge buster is assemblied on crawler-mounted excavator, can exchange to assemble with scraper bowl and use, crawler-mounted excavator hydraulic piston is utilized to promote the toothholder of ridge buster to change excavation direction and the setting of ridge buster bucket hook, described ridge buster is made up of the spare and accessory parts such as mainboard, earphone plate, backboard, bucket otic placode, bucket ear muff, bucket tooth, toothholder, backplate, and described ridge buster bucket hook is that monodentate front end point bears mouth shape.
Described Plateau Permafrost Areas assembling strengthens ridge buster excavation construction method, and it is characterized in that, the method step is:
(1)
facility assembled formation; The selection of ridge buster model should be withexcavator peak power and adaptive machine are heavily selected;
(2) facility performance is checked;assembling ridge buster should be debugged upon installation, checks the cohesive of oil sealing and bayonet lock, prevents oil sealing and bearing wear, checks the integrality of bucket hook, fastening devices and backplate, and carries out digging in-situ test, checks that whether bayonet lock is flexible;
(3) Measurer operability;
(4) construction is dropped into;
(5) operation height is adjusted according to the different choice extension arm of excavation height or employing two-part extension arm in work progress;
(6) as run into superhard rock stratum, can not force to carry out crushing rock formation, to preventridge buster bucket hook fractures or the explosion of excavator hydraulic pusher oil sealing;
(7)
facility operating platform extensively should be tamped, and can not tilt or overturning in operation process;
(8), in digging process, setting and the safe distance of facility to be selected according to excavation height and geological condition;
(9) should according to design excavation section determination excavation baseline in work progress, excavation base should keep straight, and section is in easy flights in designing requirement, and slope leveling;
(10) assembling is strengthened ridge buster and is not limited to the degree of freezing of freezing layer and the thickness etc. freezing layer, and every layer can the thick frozen soil layer of broken about 50cm;
(11) spoir transport; The frozen soil excavated is cleared up in time, prevents from melting into pureed;
(12) roadbed trimming is shaping.
Beneficial effect of the present invention:
Plateau Permafrost Areas of the present invention assembling strengthens ridge buster excavation construction method,
Common excavation facility are difficult to the structure destroying frozen soil layer in mining process, successively can only remove, and every layer are confined between 20-30cm after top layer frozen soil melts, and working time slightly long rear side slope frozen soil melts instability and occurs landslide.Assembling is strengthened ridge buster and is not limited to the degree of freezing of freezing layer and the thickness etc. freezing layer, and every layer can the thick frozen soil layer of broken about 50cm, can complete frozen soil layer fragmentation work within a short period of time, improve construction speed.
The economic benefit table of comparisons
Project | Completed amount m3/h per hour | Oil consumption L/h |
Common Mechanical Excavation of Frozen Soil facility | 15 | About 18.5 |
Assembling strengthens ridge buster | 23 | About 18.5 |
Social benefit
Plateau Permafrost Areas of the present invention assembling strengthens ridge buster excavation construction method,
Assembling is strengthened the use of ridge buster and is improve Mechanical Excavation of Frozen Soil construction speed, can make road and Other Engineering can Early Opening to Traffic and coming into operation.
Environmental benefit
Plateau Permafrost Areas of the present invention assembling strengthens ridge buster excavation construction method,
It is high that assembling strengthens ridge buster operating efficiency, save the input amount of plant equipment than common Mechanical Excavation of Frozen Soil mode, and just can complete Mechanical Excavation of Frozen Soil work before frozen soil surface layer melts, save fuel, decrease facility exhaust emissions, decrease air pollution than traditional operating type.Traditional bad grasp of the Frozen-soil Blasting scope of operation, easily occur backbreaking or owe to dig phenomenon, and huge impact force can destroy frozen soils structure around, and ridge buster excavation frozen soil can excavate by certain excavation base, and work plane is smooth-going and can not destroy the original frozen soil layer structure of surrounding environment.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
Fig. 1 is the present invention is the flow chart that Plateau Permafrost Areas assembling strengthens ridge buster excavation construction method:
Fig. 2 is ridge buster bucket hook structure schematic diagram.
Detailed description of the invention
Plateau Permafrost Areas of the present invention assembling strengthens ridge buster excavation construction method, it is characterized in that, the method is that assembling reinforcement ridge buster is assemblied on crawler-mounted excavator, can exchange to assemble with scraper bowl and use, crawler-mounted excavator hydraulic piston is utilized to promote the toothholder of ridge buster to change excavation direction and the setting of ridge buster bucket hook, described ridge buster is made up of the spare and accessory parts such as mainboard, earphone plate, backboard, bucket otic placode, bucket ear muff, bucket tooth, toothholder, backplate, and described ridge buster bucket hook 1 is that monodentate front end point bears mouth shape.
Described Plateau Permafrost Areas assembling strengthens ridge buster excavation construction method, and it is characterized in that, the method step is:
(1)
facility assembled formation; The selection of ridge buster model should be withexcavator peak power and adaptive machine are heavily selected;
(2) facility performance is checked;assembling ridge buster should be debugged upon installation, checks the cohesive of oil sealing and bayonet lock, prevents oil sealing and bearing wear, checks the integrality of bucket hook, fastening devices and backplate, and carries out digging in-situ test, checks that whether bayonet lock is flexible;
(3) Measurer operability;
(4) construction is dropped into;
(5) operation height is adjusted according to the different choice extension arm of excavation height or employing two-part extension arm in work progress;
(6) as run into superhard rock stratum, can not force to carry out crushing rock formation, to preventridge buster bucket hook fractures or the explosion of excavator hydraulic pusher oil sealing;
(7)
facility operating platform extensively should be tamped, and can not tilt or overturning in operation process;
(8), in digging process, setting and the safe distance of facility to be selected according to excavation height and geological condition;
(9) should according to design excavation section determination excavation baseline in work progress, excavation base should keep straight, and section is in easy flights in designing requirement, and slope leveling;
(10) assembling is strengthened ridge buster and is not limited to the degree of freezing of freezing layer and the thickness etc. freezing layer, and every layer can the thick frozen soil layer of broken about 50cm, can complete frozen soil layer fragmentation work within a short period of time, improve construction speed;
(11) spoir transport; The frozen soil excavated is cleared up in time, prevents from melting into pureed;
(12) roadbed trimming is shaping.
The present invention is that Plateau Permafrost Areas assembling strengthens ridge buster excavation construction method, ordinary excavator is all that five bucket tooths work simultaneously in digging process, when excavator plays peak power, maximum pressure suffered by the frozen soil layer of ground is distributed on five bucket tooths, stressed compared with the single-point strengthening ridge buster, enhance excavation dynamics to a certain extent, and ordinary excavator excavation frozen soil is relatively clumsy, cannot select the single excavation scope of operation.
Shown in accompanying drawing 1-2, the present invention is that Plateau Permafrost Areas assembling strengthens ridge buster excavation construction method, in properties hydraulic system and all intact excavator of Diesel engine by scraper bowl with strengthen ridge buster and carry out exchange and assemble, the situation of checkout facility and operability, require bayonet lock, oil sealing all should be identical with pad specification, to ensure can not to loosen and come off in the course of work.In digging process, setting and the safe distance of facility to be selected according to excavation height and geological condition.
The above; be only the present invention's preferably detailed description of the invention; but protection scope of the present invention is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the present invention discloses; be equal to according to technical scheme of the present invention and inventive concept and replace or change, all should be encompassed in protection scope of the present invention.
Claims (2)
1. Plateau Permafrost Areas assembling strengthens ridge buster excavation construction method, it is characterized in that, the method is that assembling reinforcement ridge buster is assemblied on crawler-mounted excavator, can exchange to assemble with scraper bowl and use, crawler-mounted excavator hydraulic piston is utilized to promote the toothholder of ridge buster to change excavation direction and the setting of ridge buster bucket hook, described ridge buster is made up of mainboard, earphone plate, backboard, bucket otic placode, bucket ear muff, bucket tooth, toothholder, backplate spare and accessory parts, and described ridge buster bucket hook (1) is monodentate front end point breast mouth shape.
2. Plateau Permafrost Areas assembling strengthens ridge buster excavation construction method, and it is characterized in that, the method step is:
(1)
facility assembled formation; The selection of ridge buster model should be withexcavator peak power and adaptive machine are heavily selected;
(2) facility performance is checked;assembling ridge buster should be debugged upon installation, checks the cohesive of oil sealing and bayonet lock, prevents oil sealing and bearing wear, checks the integrality of bucket hook, fastening devices and backplate, and carries out digging in-situ test, checks that whether bayonet lock is flexible;
(3) Measurer operability;
(4) construction is dropped into;
(5) operation height is adjusted according to the different choice extension arm of excavation height or employing two-part extension arm in work progress;
(6) as run into superhard rock stratum, can not force to carry out crushing rock formation, to preventridge buster bucket hook fractures or the explosion of excavator hydraulic pusher oil sealing;
(7)
facility operating platform extensively should be tamped, and can not tilt or overturning in operation process;
(8), in digging process, setting and the safe distance of facility to be selected according to excavation height and geological condition;
(9) should according to design excavation section determination excavation baseline in work progress, excavation base should keep straight, and section is in easy flights in designing requirement, and slope leveling;
(10) assembling is strengthened ridge buster and is not limited to the degree of freezing of freezing layer and the thickness freezing layer, and every layer can the thick frozen soil layer of broken about 50cm;
(11) spoir transport; The frozen soil excavated is cleared up in time, prevents from melting into pureed;
(12) roadbed trimming is shaping.
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CN201510652400.5A CN105297810A (en) | 2015-10-10 | 2015-10-10 | Excavation construction method of assembled reinforced scarifier for plateau permafrost region |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113482077A (en) * | 2021-08-13 | 2021-10-08 | 中国水电基础局有限公司 | Safety inspection method of double-wheel slot milling machine |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2113611A1 (en) * | 2008-04-28 | 2009-11-04 | Rheinmetall Landsysteme GmbH | Fold-away tooth with positioning claw for a dozer assembly |
CN202131626U (en) * | 2011-07-14 | 2012-02-01 | 高安南特东腾工程机械制造有限公司 | Earth cracking device for excavator |
CN203654355U (en) * | 2013-12-23 | 2014-06-18 | 山东裕欣机电制造有限公司 | Scarifier |
CN204570778U (en) * | 2015-04-20 | 2015-08-19 | 山重建机(济宁)有限公司 | Excavator rock arm turquoise device |
-
2015
- 2015-10-10 CN CN201510652400.5A patent/CN105297810A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2113611A1 (en) * | 2008-04-28 | 2009-11-04 | Rheinmetall Landsysteme GmbH | Fold-away tooth with positioning claw for a dozer assembly |
CN202131626U (en) * | 2011-07-14 | 2012-02-01 | 高安南特东腾工程机械制造有限公司 | Earth cracking device for excavator |
CN203654355U (en) * | 2013-12-23 | 2014-06-18 | 山东裕欣机电制造有限公司 | Scarifier |
CN204570778U (en) * | 2015-04-20 | 2015-08-19 | 山重建机(济宁)有限公司 | Excavator rock arm turquoise device |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113482077A (en) * | 2021-08-13 | 2021-10-08 | 中国水电基础局有限公司 | Safety inspection method of double-wheel slot milling machine |
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