A kind of unsaturated siloxane base phosphoric acid ester emulsion curing compound and preparation method thereof
Technical field
The invention belongs to building material field, be specifically related to a kind of unsaturated siloxane base phosphoric acid ester emulsion curing compound and preparation method thereof.
Background technology
Concrete pouring is an important step in concrete construction.After completing concrete placement, different maintenance processes on the steam output of concrete surface layer and internal moisture to affect difference very large.Traditional concrete curing method is sprinkled water after covering wet gunnysack, wet straw bag or the wet sand of heap again, and it is also time-consuming both to have taken manpower and materials, and can not meet the construction requirement of the beam column of Highrise buildings, building and lack of water arid area.Develop various curing agent both at home and abroad to smear or spray at concrete surface for this reason, compared with traditional method of curing, curing agent have saving of labor, save time, the advantage such as water saving.Chemical curing agent can form one deck hydrophobic membrane at concrete surface simultaneously, stops moisture evaporation better, can make concrete aquation more fully, thus improve concrete intensity, reduce the contraction of concrete surface, reduce concrete cracking, make concrete surface more attractive in appearance.
On current domestic and international market, the kind of curing agent product mainly comprises: paraffin wax emulsions, silicate based on water glass, organosilicon/organic fluorine/ACRYLIC EMULSION, high-molecular resin solution, be a few class such as curing agent in main component with High hydrophilous resin.The maintenance mechanism of interior curing agent is in concrete, admix interior curing agent, High hydrophilous resin composition water suction in interior curing agent, then in cement hydration process, discharge moisture gradually, thus reduce the evaporation of moisture in concrete pouring process, to realize concrete Self-curing; The maintenance mechanism of other curing agents is that middle concrete surface forms water-resisting layer, stops the evaporation of inside concrete moisture, thus realizes concrete Self-curing.Wherein the water retention of water glass curing agent is on the low side, the spray time of macromolecular solution and paraffin wax emulsions curing agent is not easily held, and organosilicon/organic fluorine/ACRYLIC EMULSION curing agent is due to its high hydrophobicity, make it on the low side in concrete surface adhesion strength, and organosilicon/organic fluorine is on the high side, make product competitiveness in the market not enough.
Summary of the invention
The object of this invention is to provide a kind of unsaturated siloxane base phosphoric acid ester emulsion curing compound and preparation method thereof, this curing agent hydrophobicity is moderate, good water-retaining property, use be easy to operate.
The object of the invention is to be achieved through the following technical solutions:
A kind of unsaturated siloxane base phosphoric acid ester emulsion curing compound, comprises the raw material of following mass percent: the unsaturated siloxane base phosphoric acid ester of 10% ~ 55%, the unsaturated acid of 0% ~ 30%, 5% ~ 40% unsaturated acid ester, 5% ~ 10% emulsifying agent, 0.1% ~ 0.5% catalyzer, 0.1% ~ 0.5% initiator, 1% ~ 3% film coalescence aid, the thickening material of 0.1% ~ 0.5%, the flow agent of 1% ~ 3% and 0.01% ~ 0.3% defoamer and excess water.
Preferably, the ratio shared by described unsaturated siloxane base phosphoric acid ester is 40% ~ 50%.
Preferably, described unsaturated siloxane base phosphoric acid ester is as shown in the formula (I):
In formula, R
1for alkyl, alkylene, phenyl or cycloalkyl; R
2for alkyl, alkylene, phenyl or cycloalkyl; R
3for alkyl, alkylene, phenyl or cycloalkyl; R
4for C
1~ C
8bivalent hydrocarbon radical; C is 0 ~ 2 integer.
Preferably, described unsaturated siloxane base phosphoric acid ester is vinyl methylene radical organo-siloxane base phosphoric acid ester, vinyl ethylidene organo-siloxane base phosphoric acid ester, vinyl butylidene organo-siloxane base phosphoric acid ester, vinyl methyl methylene radical organo-siloxane base phosphoric acid ester, vinyl ethyl methylene radical organo-siloxane base phosphoric acid ester, vinyl propylmethylene organo-siloxane base phosphoric acid ester, vinyl butyl methylene radical organo-siloxane base phosphoric acid ester, vinyl hexyl methylene radical organo-siloxane base phosphoric acid ester, vinyl octyl group methylene radical organo-siloxane base phosphoric acid ester, vinyl dodecyl methylene radical organo-siloxane base phosphoric acid ester, propenyl methylene radical organo-siloxane base phosphoric acid ester, propenyl ethylidene organo-siloxane base phosphoric acid ester, propenyl butylidene organo-siloxane base phosphoric acid ester, propenylmethyl methylene radical organo-siloxane base phosphoric acid ester, propenyl ethyl methylene radical organo-siloxane base phosphoric acid ester, propenyl propylmethylene organo-siloxane base phosphoric acid ester, propenyl butyl methylene radical organo-siloxane base phosphoric acid ester, propenyl hexyl methylene radical organo-siloxane base phosphoric acid ester, the mixture of one or more arbitrary proportions in propenyl octyl group methylene radical organo-siloxane base phosphoric acid ester and propenyl dodecyl methylene radical organo-siloxane base phosphoric acid ester.
Preferably, described unsaturated acid is vinylformic acid and/or methacrylic acid; Described unsaturated acid ester is the mixture of a kind of or two or more arbitrary proportion in methyl methacrylate, β-dimethyl-aminoethylmethacrylate, butyl methacrylate, methyl acrylate, ethyl propenoate and butyl acrylate.
Preferably, described emulsifying agent is anionic emulsifier and/or nonionic emulsifying agent, described anionic emulsifier is by sodium lauryl sulphate and/or the basic sodium sulfonate of polyoxyethylene lauryl, and described nonionic emulsifying agent is alkylphenol polyoxyethylene and/or alkylphenol polyethenoxy ether;
Described catalyzer is the mixture of a kind of or two or more arbitrary proportion in tosic acid, the vitriol oil, Hypophosporous Acid, 50, hydrochloric acid, trifluoroacetic acid and trifluoromethanesulfonic acid;
Described initiator is Potassium Persulphate, Sodium Persulfate, ammonium persulphate, azo-bis-isobutyl cyanide, benzoyl peroxide and the peroxidation mixture to the arbitrary proportion of one or more in benzoyl.
Preferably, described film coalescence aid is selected from the mixture of one or more arbitrary proportions in alcohol ester 12, ethylene glycol, propylene glycol, butyl glycol ether, propylene glycol monomethyl ether, propandiol butyl ether, propylene glycol phenylate, diethylene glycol monoethyl ether and dipropylene glycol methyl ether, vinylformic acid double cyclopentenyl oxygen ethyl ester and 1-Methoxy-2-propyl acetate;
Described thickening material is selected from the mixture of one or more arbitrary proportions in polyoxyethylene glycol, polyvinyl alcohol, polyacrylamide, polyacrylic acid, Natvosol, ether of cellulose and derivative thereof, alkali swelling type thickening material, polyurethane thickener, the non-polyurethane thickener of hydrophobically modified, solvay-type organometallic compound class thickening material and inorganic thickening agent;
Described flow agent is selected from the mixture of one or more arbitrary proportions in silicone based flow agent, acrylic acid or the like flow agent and fluorine class flow agent;
Described defoamer is selected from the mixture of one or both arbitrary proportions in polyethers defoamer and silicone based defoamer.
The preparation method of described unsaturated siloxane base phosphoric acid ester emulsion curing compound, comprises the following steps:
1) choose raw material by following mass percent: the unsaturated siloxane base phosphoric acid ester of 10% ~ 55%, the unsaturated acid of 0% ~ 30%, 5% ~ 40% unsaturated acid ester, 5% ~ 10% emulsifying agent, 0.1% ~ 0.5% catalyzer, 0.1% ~ 0.5% initiator, 1% ~ 3% film coalescence aid, the thickening material of 0.1% ~ 0.5%, the flow agent of 1% ~ 3% and 0.01% ~ 0.3% defoamer and excess water;
2) under the temperature condition of 60 DEG C ~ 90 DEG C, in the water being added with emulsifying agent and catalyzer, drip unsaturated siloxane base phosphoric acid ester, unsaturated acid, unsaturated acid ester and initiator respectively, drip off in three hours;
3) in described step 2) add film coalescence aid, thickening material, flow agent and defoamer in the macromolecule emulsion that synthesizes and obtain curing agent finished product;
Wherein, described unsaturated siloxane base phosphoric acid ester is as shown in the formula (I):
In formula, R
1for alkyl, alkylene, phenyl or cycloalkyl; R
2for alkyl, alkylene, phenyl or cycloalkyl; R
3for alkyl, alkylene, phenyl or cycloalkyl; R
4for C
1~ C
8bivalent hydrocarbon radical; C is 0 ~ 2 integer;
Wherein, described unsaturated acid is vinylformic acid and/or methacrylic acid;
Wherein, described unsaturated acid ester is the mixture of a kind of or two or more arbitrary proportion in methyl methacrylate, β-dimethyl-aminoethylmethacrylate, butyl methacrylate, methyl acrylate, ethyl propenoate and butyl acrylate;
Wherein, described emulsifying agent is anionic emulsifier and/or nonionic emulsifying agent, described anionic emulsifier is by sodium lauryl sulphate and/or the basic sodium sulfonate of polyoxyethylene lauryl, and described nonionic emulsifying agent is alkylphenol polyoxyethylene and/or alkylphenol polyethenoxy ether;
Wherein, described catalyzer is the mixture of a kind of or two or more arbitrary proportion in tosic acid, the vitriol oil, Hypophosporous Acid, 50, hydrochloric acid, trifluoroacetic acid and trifluoromethanesulfonic acid;
Wherein, described initiator is Potassium Persulphate, Sodium Persulfate, ammonium persulphate, azo-bis-isobutyl cyanide, benzoyl peroxide and the peroxidation mixture to the arbitrary proportion of one or more in benzoyl.
Wherein, described film coalescence aid is selected from the mixture of one or more arbitrary proportions in alcohol ester 12, ethylene glycol, propylene glycol, butyl glycol ether, propylene glycol monomethyl ether, propandiol butyl ether, propylene glycol phenylate, diethylene glycol monoethyl ether and dipropylene glycol methyl ether, vinylformic acid double cyclopentenyl oxygen ethyl ester and 1-Methoxy-2-propyl acetate;
Wherein, described thickening material is selected from the mixture of one or more arbitrary proportions in polyoxyethylene glycol, polyvinyl alcohol, polyacrylamide, polyacrylic acid, Natvosol, ether of cellulose and derivative thereof, alkali swelling type thickening material, polyurethane thickener, the non-polyurethane thickener of hydrophobically modified, solvay-type organometallic compound class thickening material and inorganic thickening agent;
Wherein, described flow agent is selected from the mixture of one or more arbitrary proportions in silicone based flow agent, acrylic acid or the like flow agent and fluorine class flow agent;
Wherein, described defoamer is selected from the mixture of one or both arbitrary proportions in polyethers defoamer and silicone based defoamer.
Preferably, described unsaturated siloxane base phosphoric acid ester is vinyl methylene radical organo-siloxane base phosphoric acid ester, vinyl ethylidene organo-siloxane base phosphoric acid ester, vinyl butylidene organo-siloxane base phosphoric acid ester, vinyl methyl methylene radical organo-siloxane base phosphoric acid ester, vinyl ethyl methylene radical organo-siloxane base phosphoric acid ester, vinyl propylmethylene organo-siloxane base phosphoric acid ester, vinyl butyl methylene radical organo-siloxane base phosphoric acid ester, vinyl hexyl methylene radical organo-siloxane base phosphoric acid ester, vinyl octyl group methylene radical organo-siloxane base phosphoric acid ester, vinyl dodecyl methylene radical organo-siloxane base phosphoric acid ester, propenyl methylene radical organo-siloxane base phosphoric acid ester, propenyl ethylidene organo-siloxane base phosphoric acid ester, propenyl butylidene organo-siloxane base phosphoric acid ester, propenylmethyl methylene radical organo-siloxane base phosphoric acid ester, propenyl ethyl methylene radical organo-siloxane base phosphoric acid ester, propenyl propylmethylene organo-siloxane base phosphoric acid ester, propenyl butyl methylene radical organo-siloxane base phosphoric acid ester, propenyl hexyl methylene radical organo-siloxane base phosphoric acid ester, the mixture of one or more arbitrary proportions in propenyl octyl group methylene radical organo-siloxane base phosphoric acid ester and propenyl dodecyl methylene radical organo-siloxane base phosphoric acid ester.
Preferably, described step 2) in temperature condition control at 70 DEG C ~ 80 DEG C.
The present invention selects unsaturated phosphoric acid ester as hydrophobic grouping, overcome organic fluorine/organosilicon contour hydrophobic grouping synthesis curing agent hydrophobicity too high to later concrete construction bring constant, again containing siloxanes in phosphoric acid ester molecule, reaction can be made to generate macromolecule emulsion and to be firmly attached to concrete surface, form the protective layer of one deck densification, not only mixing concrete water is stayed the inside and play Self-curing, and the capillary channel caused when effectively prevent moisture evaporation, thus improve concrete intensity and wear resisting property, reduce the generation of concrete cracks, make operational procedure be simplified simultaneously.
The preparation method of the curing compound that the present invention relates to, easy and simple to handle, condition easily controls, and stable performance is easy to suitability for industrialized production.
Embodiment
In order to understand the present invention better, illustrate content of the present invention further below in conjunction with embodiment, but content of the present invention is not only confined to the following examples.
In each embodiment, the water retention of curing compound synthesized by the present invention detects according to building material industry standard JC901-2002 " cement concrete curing agent ".
Embodiment 1
The first step: add 300g water in the reactor, nonionic emulsifying agent alkylphenol polyoxyethylene (OP-10) 13.5g, sodium lauryl sulphate 1.5g, tosic acid 1.50g, under agitation be heated to 80 DEG C, 95g vinyl methylene radical organo-siloxane base phosphoric acid ester, 50g vinylformic acid and 32g methyl acrylate mixed solution is dripped respectively in three hours, drip the aqueous solution 87g containing 1.74g Potassium Persulphate in meanwhile 3.5 hours, solution dropwises and continue reaction 1 hour under 80 DEG C of condition.Cool, obtain curing agent emulsion 500g.
Second step: get the macromolecule emulsion 50g synthesized in the above-mentioned the first step, add 1g propandiol butyl ether film coalescence aid, 1g polyethers defoamer, 5g ether of cellulose thickening material, the silicone based flow agent of 3g and 40g water, obtained high performance concrete curing agent, to test its solid content be 24%, 72h water retention is 75%.
Embodiment 2
The first step: add 300g water in the reactor, nonionic emulsifying agent alkylphenol polyoxyethylene (OP-10) 13.5g, sodium lauryl sulphate 1.5g, tosic acid 1.50g, under agitation be heated to 80 DEG C, 95g vinyl ethylidene organo-siloxane base phosphoric acid ester, 50g vinylformic acid and 32g methyl acrylate mixed solution is dripped respectively in three hours, drip the aqueous solution 87g containing 1.74g Potassium Persulphate in meanwhile 3.5 hours, solution dropwises and continue reaction 1 hour under 80 DEG C of condition.Cool, obtain curing agent emulsion 500g.
Second step: get the macromolecule emulsion 50g synthesized in the above-mentioned the first step, add 1g propandiol butyl ether film coalescence aid, 1g polyethers defoamer, 5g ether of cellulose thickening material, the silicone based flow agent of 3g and 40g water, obtained high performance concrete curing agent, to test its solid content be 24%, 72h water retention is 90%.
Embodiment 3
The first step: add 300g water in the reactor, nonionic emulsifying agent alkylphenol polyoxyethylene (OP-10) 13.5g, sodium lauryl sulphate 1.5g, tosic acid 1.50g, under agitation be heated to 80 DEG C, 95g vinyl butylidene organo-siloxane base phosphoric acid ester, 50g vinylformic acid and 32g methyl acrylate mixed solution is dripped respectively in three hours, drip the aqueous solution 87g containing 1.74g Potassium Persulphate in meanwhile 3.5 hours, solution dropwises and continue reaction 1 hour under 80 DEG C of condition.Cool, obtain curing agent emulsion 500g.
Second step: get the macromolecule emulsion 50g synthesized in the above-mentioned the first step, add 1g propandiol butyl ether film coalescence aid, 1g polyethers defoamer, 5g ether of cellulose thickening material, the silicone based flow agent of 3g and 40g water, obtained high performance concrete curing agent, to test its solid content be 24%, 72h water retention is 87%.
Embodiment 4
The first step: add 300g water in the reactor, nonionic emulsifying agent alkylphenol polyoxyethylene (OP-10) 13.5g, sodium lauryl sulphate 1.5g, tosic acid 1.50g, under agitation be heated to 70 DEG C, 95g vinyl ethylidene organo-siloxane base phosphoric acid ester, 50g vinylformic acid and 32g methyl acrylate mixed solution is dripped respectively in three hours, drip the aqueous solution 87g containing 1.74g Potassium Persulphate in meanwhile 3.5 hours, solution dropwises and continue reaction 1 hour under 70 DEG C of condition.Cool, obtain curing agent emulsion 500g.
Second step: get the macromolecule emulsion 50g synthesized in the above-mentioned the first step, add 1g propandiol butyl ether film coalescence aid, 1g polyethers defoamer, 5g ether of cellulose thickening material, the silicone based flow agent of 3g and 40g water, obtained high performance concrete curing agent, to test its solid content be 24%, 72h water retention is 85%.
Embodiment 5
The first step: add 300g water in the reactor, nonionic emulsifying agent alkylphenol polyoxyethylene (OP-10) 13.5g, sodium lauryl sulphate 1.5g, tosic acid 1.50g, under agitation be heated to 75 DEG C, 95g vinyl ethylidene organo-siloxane base phosphoric acid ester, 50g vinylformic acid and 32g methyl acrylate mixed solution is dripped respectively in three hours, drip the aqueous solution 87g containing 1.74g Potassium Persulphate in meanwhile 3.5 hours, solution dropwises and continue reaction 1 hour under 75 DEG C of condition.Cool, obtain curing agent emulsion 500g.
Second step: get the macromolecule emulsion 50g synthesized in the above-mentioned the first step, add 1g propandiol butyl ether film coalescence aid, 1g polyethers defoamer, 5g ether of cellulose thickening material, the silicone based flow agent of 3g and 40g water, obtained high performance concrete curing agent, to test its solid content be 24%, 72h water retention is 91%.
Embodiment 6
The first step: add 300g water in the reactor, nonionic emulsifying agent alkylphenol polyoxyethylene (OP-10) 13.5g, sodium lauryl sulphate 1.5g, tosic acid 1.50g, under agitation be heated to 75 DEG C, 95g vinyl ethylidene organo-siloxane base phosphoric acid ester, 33.4g vinylformic acid and 21.2g methyl acrylate mixed solution is dripped respectively in three hours, drip the aqueous solution 87g containing 1.74g Potassium Persulphate in meanwhile 3.5 hours, solution dropwises and continue reaction 1 hour under 75 DEG C of condition.Cool, obtain curing agent emulsion 500g.
Second step: get the macromolecule emulsion 50g synthesized in the above-mentioned the first step, add 1g propandiol butyl ether film coalescence aid, 1g polyethers defoamer, 5g ether of cellulose thickening material, the silicone based flow agent of 3g and 40g water, obtained high performance concrete curing agent, to test its solid content be 24%, 72h water retention is 94%.
Embodiment 7
The first step: add 300g water in the reactor, nonionic emulsifying agent alkylphenol polyoxyethylene (OP-10) 13.5g, sodium lauryl sulphate 1.5g, vitriol oil 0.80g, under agitation be heated to 75 DEG C, 95g vinyl ethylidene organo-siloxane base phosphoric acid ester, 33.4g vinylformic acid and 21.2g methyl acrylate mixed solution is dripped respectively in three hours, drip the aqueous solution 87g containing 1.74g Potassium Persulphate in meanwhile 3.5 hours, solution dropwises and continue reaction 1 hour under 75 DEG C of condition.Cool, obtain curing agent emulsion 500g.
Second step: get the macromolecule emulsion 50g synthesized in the above-mentioned the first step, add 1g propandiol butyl ether film coalescence aid, 1g polyethers defoamer, 5g ether of cellulose thickening material, the silicone based flow agent of 3g and 40g water, obtained high performance concrete curing agent, to test its solid content be 24%, 72h water retention is 95%.
Embodiment 8
The first step: add 300g water in the reactor, nonionic emulsifying agent alkylphenol polyoxyethylene (OP-10) 13.5g, sodium lauryl sulphate 1.5g, vitriol oil 0.80g, under agitation be heated to 75 DEG C, 95g vinyl ethylidene organo-siloxane base phosphoric acid ester, 33.4g vinylformic acid and 21.2g methyl acrylate mixed solution is dripped respectively in three hours, drip the aqueous solution 87g containing 1.65g ammonium persulphate in meanwhile 3.5 hours, solution dropwises and continue reaction 1 hour under 75 DEG C of condition.Cool, obtain curing agent emulsion 500g.
Second step: get the macromolecule emulsion 50g synthesized in the above-mentioned the first step, add 1g propandiol butyl ether film coalescence aid, 1g polyethers defoamer, 5g ether of cellulose thickening material, the silicone based flow agent of 3g and 40g water, obtained high performance concrete curing agent, to test its solid content be 24%, 72h water retention is 88%.
Embodiment 9
The first step: add 300g water in the reactor, nonionic emulsifying agent alkylphenol polyoxyethylene (OP-10) 13.5g, sodium lauryl sulphate 1.5g, tosic acid 1.50g, under agitation be heated to 80 DEG C, 95g propenyl ethylidene organo-siloxane base phosphoric acid ester, 50g vinylformic acid and 32g methyl acrylate mixed solution is dripped respectively in three hours, drip the aqueous solution 87g containing 1.74g Potassium Persulphate in meanwhile 3.5 hours, solution dropwises and continue reaction 1 hour under 80 DEG C of condition.Cool, obtain curing agent emulsion 500g.
Second step: get the macromolecule emulsion 50g synthesized in the above-mentioned the first step, add 1g propandiol butyl ether film coalescence aid, 1g polyethers defoamer, 5g ether of cellulose thickening material, the silicone based flow agent of 3g and 40g water, obtained high performance concrete curing agent, to test its solid content be 24%, 72h water retention is 90%.
Embodiment 10
The first step: add 300g water in the reactor, nonionic emulsifying agent alkylphenol polyoxyethylene (OP-10) 13.5g, sodium lauryl sulphate 1.5g, tosic acid 1.50g, under agitation be heated to 80 DEG C, 95g propenyl butylidene organo-siloxane base phosphoric acid ester, 50g vinylformic acid and 32g methyl acrylate mixed solution is dripped respectively in three hours, drip the aqueous solution 87g containing 1.74g Potassium Persulphate in meanwhile 3.5 hours, solution dropwises and continue reaction 1 hour under 80 DEG C of condition.Cool, obtain curing agent emulsion 500g.
Second step: get the macromolecule emulsion 50g synthesized in the above-mentioned the first step, add 1g propandiol butyl ether film coalescence aid, 1g polyethers defoamer, 5g ether of cellulose thickening material, the silicone based flow agent of 3g and 40g water, obtained high performance concrete curing agent, to test its solid content be 24%, 72h water retention is 96%.
Above-mentionedly only several specific embodiments in the present invention to be illustrated, but can not protection scope of the present invention to be defined as, every according to the change of the equivalence done by design spirit in the present invention or modify, all should think and fall into protection scope of the present invention.