CN105291178A - Automatic cutting and shaping device of prefabricated heat insulation pipe and working method - Google Patents
Automatic cutting and shaping device of prefabricated heat insulation pipe and working method Download PDFInfo
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- CN105291178A CN105291178A CN201510895480.7A CN201510895480A CN105291178A CN 105291178 A CN105291178 A CN 105291178A CN 201510895480 A CN201510895480 A CN 201510895480A CN 105291178 A CN105291178 A CN 105291178A
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- whirligig
- wheeled
- cutting
- heat
- insulation
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Abstract
The invention discloses an automatic cutting and shaping device of a prefabricated heat insulation pipe and a working method. A traditional technical process adopts labors to fixedly measure a spacer size and to cut through holding saw blades in hands, so that the operation speed is slow, the labors are strenuous, and the product quality cannot be kept consistent. The device comprises a wheel type rotating device (3), wherein the wheel type rotating device, an end processor (8) and a mobile automatic cutter (1) are respectively connected with the outer end surface of a prefabricated direct burial insulation pipe (10); the mobile automatic cutter comprises a rail car (2); a vertical fixed frame (4) is mounted on the rail car, and is connected with a fan-shaped working rocker arm (5); a circular saw blade (6) is mounted at the front end of the fan-shaped working rocker arm; a mobile slide rail (7) is laid at one side of the wheel type rotating device; the end processor is mounted on the mobile slide rail; and a cutting blade (9) is mounted on the end processor. The device is used for automatically cutting the insulation pipe.
Description
technical field:
the present invention relates to a kind of prefabricated heat-insulation and heat-preservation pipe surface trimming apparatus for shaping and method of work.
background technology:
heat insulating tube in advance after carrying out polyurethane plastics frostproof froth n, occur overflowing and stay the nonstandard problem of white portion size overlength with interface.Original technical matters adopts manually to be fixed measurement and to stay white size, then hand-held saw blade or saw blade cut, always there will be the phenomenon of ring-type cutting skew, cause outer pillar end irregular, and service speed is very slow, operating personnel are gruelling, and product quality in the end cannot be cut shaping link and to be consistent standard.
summary of the invention:
the object of this invention is to provide a kind of prefabricated heat-insulation and heat-preservation pipe surface trimming apparatus for shaping and method of work, solve the problem of artificial cutting inconvenience.
above-mentioned object is realized by following technical scheme:
a kind of prefabricated heat-insulation and heat-preservation pipe surface trimming apparatus for shaping, its composition comprises: wheeled whirligig, described wheeled whirligig, termination processor, removable automatic gas cutting machine is connected with prefabricated direct-buried thermal insulation pipe outer face respectively, described removable automatic gas cutting machine comprises railcar, described railcar is provided with vertical fixed mount, described vertical fixed mount is connected with fan-shaped work rocking arm, described fan-shaped work rocking arm front end is provided with circular saw blade, the side of described wheeled whirligig is equipped with removable slide rail, described termination processor is arranged on described removable slide rail, described termination processor is provided with cutting blade.
described prefabricated heat-insulation and heat-preservation pipe surface trimming apparatus for shaping, described wheeled whirligig comprises one group of swiveling wheel, and described swiveling wheel is connected with adjustable speed motor.
described prefabricated heat-insulation and heat-preservation pipe surface trimming apparatus for shaping, described removable automatic gas cutting machine is provided with dead-man's device, described wheeled whirligig is connected with removable automatic gas cutting machine by chain-type cable testing bridge, and described cable testing bridge is provided with cable.
a cutting method for the prefabricated heat-insulation and heat-preservation pipe surface trimming apparatus for shaping utilizing one of claim 1-3 described, the method comprises the steps:
when one has outer pillar and the complete prefabricated heat-insulation and heat-preservation pipeline of polyurethane plastics frostproof froth n is come on wheeled whirligig, when carrying out last trimming trim process, by two railcars that terminal control mechanism controls, automatically move in opposite directions from two ends place, detection operations pipe end position, after respective railcar detects, brake fixing device starts, described railcar stops mobile, the signal that fan-shaped rocking arm provides according to pipeline model according to described terminal control mechanism carries out angle adjustment, then the circular saw blade of fan-shaped rocking arm leading portion starts, external pillar and polyurethane insulation coating cut, meanwhile, described wheeled whirligig controls to carry out constant speed by described terminal control mechanism to be determined girth and rotates 365 °, guarantee that cutting thoroughly, now, insulating tube two ends are according to pipeline model and stay white required distance, automatically perfect cutting has been carried out, fan-shaped rocking arm described after cutting upwards shakes, and described circular saw blade stops operating,
after cutting, the handling arrangement of end head of pipe ends bottom, upwards cutting blade is released under the affecting of motor, described cutting blade inserts outer pillar and protective polyurethane layer, become tangent with service pipe to contact, under the control of described terminal control mechanism, described wheeled whirligig rotates at a slow speed, the protective polyurethane layer of blank space and outer pillar are carried out shovel and cut by described cutting blade, after described pipeline revolves at a slow speed and turns around, described pipeline stay the outer pillar of the overlength at white two ends and the whole Automatic clearance of described polyurethane insulation coating complete, described cutting blade drops to home under the affecting of motor.
beneficial effect of the present invention:
the present invention has outer pillar and whirligig come by the complete prefabricated heat-insulation and heat-preservation pipeline of polyurethane plastics frostproof froth n when one, when carrying out last trimming trim process, two railcars that controlled device controls, automatically move in opposite directions from 0 and 13 meter of, detection operations pipe end position, after respective railcar detects, brake stops mobile, the signal that fan-shaped rocking arm provides according to pipeline model according to control device carries out angle adjustment, then the saw blade of rocking arm leading portion starts, external pillar and polyurethane insulation coating cut, meanwhile, the controlled device of wheeled whirligig controls to carry out constant speed and determines girth rotation 365 degree, guarantee that cutting thoroughly, now, insulating tube two ends are according to pipeline model and stay white required distance, automatically perfect cutting has been carried out.Cutting rear arm upwards shakes, and saw blade stops operating.
after the present invention's cutting, the surface trimming blade of pipe ends bottom, upwards blade is released under the affecting of motor, cutting blade inserts outer pillar and protective polyurethane layer, become tangent with service pipe to contact, under the control calculated, wheeled whirligig rotates at a slow speed, the protective polyurethane layer of blank space and outer pillar are carried out shovel and cut by bottom cutting blade, when pipeline to be controlled by the controlled device of wheeled whirligig to carry out 365 degree revolve at a slow speed and turn around after, pipeline stay the outer pillar of the overlength at white two ends and the whole Automatic clearance of polyurethane insulation coating complete, cutting blade drops to home under the affecting of motor.
so far, the trimming finishing of pipe ends terminates, and manually cut substrate is cleared up, and through the utilidor two ends of cutting, section is neat, and blank space size is correct, and product quality is consistent.
the present invention, the poor efficiency manually carried out, irregular, unsafe finishing process, has thoroughly carried out automation equipment and has substituted, solved manual measurement, artificial treatment port, efficiency is low, speed is slow, and the problem that quality is coarse.Achieve utilidor two ends, section is neat, and blank space size is correct, and product quality is consistent, and improves the time efficiency that certified products paid by pipeline simultaneously.
suitable conduit model of the present invention is DN200mm-2000mm.
the wheeled whirligig of the present invention, removable automatic gas cutting machine, termination processor are connected with terminal control mechanism respectively, control the motion of each device.
accompanying drawing illustrates:
accompanying drawing 1 is structural representation of the present invention.
accompanying drawing 2 is top views of accompanying drawing 1.
accompanying drawing 3 is left views of accompanying drawing 1.
accompanying drawing 4 is structural representations of wheeled whirligig in accompanying drawing 1.
detailed description of the invention:
embodiment 1:
a kind of prefabricated heat-insulation and heat-preservation pipe surface trimming apparatus for shaping, its composition comprises: wheeled whirligig 3, described wheeled whirligig, termination processor 8, removable automatic gas cutting machine 1 is connected with prefabricated direct-buried thermal insulation pipe 10 outer face respectively, described removable automatic gas cutting machine comprises railcar 2, described railcar is provided with vertical fixed mount 4, described vertical fixed mount is connected with fan-shaped work Rocker arm 5, described fan-shaped work rocking arm front end is provided with circular saw blade 6, the side of described wheeled whirligig is equipped with removable slide rail 7, described termination processor is arranged on described removable slide rail, described termination processor is provided with cutting blade 9.
embodiment 2:
prefabricated heat-insulation and heat-preservation pipe surface trimming apparatus for shaping according to embodiment 1, described wheeled whirligig comprises one group of swiveling wheel 11, and described swiveling wheel is connected with adjustable speed motor 12.
embodiment 3:
prefabricated heat-insulation and heat-preservation pipe surface trimming apparatus for shaping according to embodiment 1 or 2, described removable automatic gas cutting machine is provided with dead-man's device, described wheeled whirligig is connected with removable automatic gas cutting machine by chain-type cable testing bridge, and described cable testing bridge is provided with cable.
embodiment 4:
prefabricated heat-insulation and heat-preservation pipe surface trimming apparatus for shaping according to embodiment 1 or 2 or 3, first the wheeled whirligig of fixing many groups on ground, space total length is 13 meters, in order to ensure 12 meters, the abundant revolution space in 6 mitron roads, wheeled rotary speed works out control program by control device according to pipeline model, control the rotary speed of buncher, swiveling wheel adopts solid rubber tire, a pair rubber tire arranges in yi word pattern after keeping certain distance, multipair rubber tire forms one group of wheeled whirligig, and the rotary drive of each pair of rubber tire is driven by a buncher, keep this group rotary speed consistent, during the work of many groups, control rotating speed by control device simultaneously.
in the length of whirligig space overall length 13 meters, advance 4 meters relatively separately respectively from two ends, lay sliding rail, track is width 300mm, track is placed width 500mm railcar, the movement of railcar is driven by motor, and by programme-control, railcar is with brake fixing device, railcar is between wheeled devices, be provided with chain-type cable testing bridge, installing cables line on crane span structure, powers to the device above railcar.
railcar there is vertical fixed mount, fixed mount height 1500mm, fan-shaped work rocking arm is installed on top, and rocking arm leading portion installs circular saw blade, the rotation of the angle of fan-shaped work rocking arm and saw blade adopts cable power supply work about electric power, and is controlled the moving parameter that device provides according to pipeline model and controls.
the long track of four groups of 1000mm is laterally installed on the ground at wheeled whirligig two ends, track is placed pipeline locomotive, the movement of railcar is driven by motor, by programme-control, 12 meters of long pipelines, use two groups of railcars at 0 meter, 13 meters, 6 meters of long pipelines, use two groups of railcars at 4 meters, 9 meters, each railcar is equipped with by the cutting blade of motor pushing.
embodiment 5
a cutting method for the prefabricated heat-insulation and heat-preservation pipe surface trimming apparatus for shaping utilizing one of claim 1-3 described, the method comprises the steps:
when one has outer pillar and the complete prefabricated heat-insulation and heat-preservation pipeline of polyurethane plastics frostproof froth n is come on wheeled whirligig, when carrying out last trimming trim process, by two railcars that terminal control mechanism controls, automatically move in opposite directions from two ends place, detection operations pipe end position, after respective railcar detects, brake fixing device starts, described railcar stops mobile, the signal that fan-shaped rocking arm provides according to pipeline model according to described terminal control mechanism carries out angle adjustment, then the circular saw blade of fan-shaped rocking arm leading portion starts, external pillar and polyurethane insulation coating cut, meanwhile, described wheeled whirligig controls to carry out constant speed by described terminal control mechanism to be determined girth and rotates 365 °, guarantee that cutting thoroughly, now, insulating tube two ends are according to pipeline model and stay white required distance, automatically perfect cutting has been carried out, fan-shaped rocking arm described after cutting upwards shakes, and described circular saw blade stops operating,
after cutting, the handling arrangement of end head of pipe ends bottom, upwards cutting blade is released under the affecting of motor, described cutting blade inserts outer pillar and protective polyurethane layer, become tangent with service pipe to contact, under the control of described terminal control mechanism, described wheeled whirligig rotates at a slow speed, the protective polyurethane layer of blank space and outer pillar are carried out shovel and cut by described cutting blade, after described pipeline revolves at a slow speed and turns around, described pipeline stay the outer pillar of the overlength at white two ends and the whole Automatic clearance of described polyurethane insulation coating complete, described cutting blade drops to home under the affecting of motor.
Claims (4)
1. a prefabricated heat-insulation and heat-preservation pipe surface trimming apparatus for shaping, its composition comprises: wheeled whirligig, it is characterized in that: described wheeled whirligig, termination processor, removable automatic gas cutting machine is connected with prefabricated direct-buried thermal insulation pipe outer face respectively, described removable automatic gas cutting machine comprises railcar, described railcar is provided with vertical fixed mount, described vertical fixed mount is connected with fan-shaped work rocking arm, described fan-shaped work rocking arm front end is provided with circular saw blade, the side of described wheeled whirligig is equipped with removable slide rail, described termination processor is arranged on described removable slide rail, described termination processor is provided with cutting blade.
2. prefabricated heat-insulation and heat-preservation pipe surface trimming apparatus for shaping according to claim 1, is characterized in that: described wheeled whirligig comprises one group of swiveling wheel, and described swiveling wheel is connected with adjustable speed motor.
3. prefabricated heat-insulation and heat-preservation pipe surface trimming apparatus for shaping according to claim 1 and 2, it is characterized in that: described removable automatic gas cutting machine is provided with dead-man's device, described wheeled whirligig is connected with removable automatic gas cutting machine by chain-type cable testing bridge, and described cable testing bridge is provided with cable.
4. a method of work for the prefabricated heat-insulation and heat-preservation pipe surface trimming apparatus for shaping utilizing one of claim 1-3 described, is characterized in that: the method comprises the steps:
When one has outer pillar and the complete prefabricated heat-insulation and heat-preservation pipeline of polyurethane plastics frostproof froth n is come on wheeled whirligig, when carrying out last trimming trim process, by two railcars that terminal control mechanism controls, automatically move in opposite directions from two ends place, detection operations pipe end position, after respective railcar detects, brake fixing device starts, described railcar stops mobile, the signal that fan-shaped rocking arm provides according to pipeline model according to described terminal control mechanism carries out angle adjustment, then the circular saw blade of fan-shaped rocking arm leading portion starts, external pillar and polyurethane insulation coating cut, meanwhile, described wheeled whirligig controls to carry out constant speed by described terminal control mechanism to be determined girth and rotates 365 °, guarantee that cutting thoroughly, now, insulating tube two ends are according to pipeline model and stay white required distance, automatically perfect cutting has been carried out, fan-shaped rocking arm described after cutting upwards shakes, and described circular saw blade stops operating,
After cutting, the handling arrangement of end head of pipe ends bottom, upwards cutting blade is released under the affecting of motor, described cutting blade inserts outer pillar and protective polyurethane layer, become tangent with service pipe to contact, under the control of described terminal control mechanism, described wheeled whirligig rotates at a slow speed, the protective polyurethane layer of blank space and outer pillar are carried out shovel and cut by described cutting blade, after described pipeline revolves at a slow speed and turns around, described pipeline stay the outer pillar of the overlength at white two ends and the whole Automatic clearance of described polyurethane insulation coating complete, described cutting blade drops to home under the affecting of motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510895480.7A CN105291178B (en) | 2015-12-08 | 2015-12-08 | Prefabricated heat-insulation and heat-preservation pipe surface trimming apparatus for shaping and method of work |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510895480.7A CN105291178B (en) | 2015-12-08 | 2015-12-08 | Prefabricated heat-insulation and heat-preservation pipe surface trimming apparatus for shaping and method of work |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105291178A true CN105291178A (en) | 2016-02-03 |
| CN105291178B CN105291178B (en) | 2018-06-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510895480.7A Expired - Fee Related CN105291178B (en) | 2015-12-08 | 2015-12-08 | Prefabricated heat-insulation and heat-preservation pipe surface trimming apparatus for shaping and method of work |
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| Country | Link |
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| CN (1) | CN105291178B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110394836A (en) * | 2019-08-08 | 2019-11-01 | 张良芹 | A kind of processing method of rigid polyurethane foam pipe insulating layer |
| CN111283784A (en) * | 2020-03-03 | 2020-06-16 | 合肥米弘智能科技有限公司 | Industrial solid waste recycling treatment system |
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| SU1685637A1 (en) * | 1989-02-01 | 1991-10-23 | В. М. Яшин | Device for cutting covers |
| CN1163188A (en) * | 1997-03-11 | 1997-10-29 | 辽河石油勘探局油田建设工程一公司 | Cutter for remained end of foamed plastic anti-corrosive and thermal insulation pipe |
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| CN203556958U (en) * | 2013-10-09 | 2014-04-23 | 浙江安统汽车部件有限公司 | Burr-free bar material cutting device capable of feeding vertically and horizontally |
| CN204545598U (en) * | 2014-12-26 | 2015-08-12 | 长铃集团有限公司 | Pipe end trimming device |
| CN205201688U (en) * | 2015-12-08 | 2016-05-04 | 朗格斯特哈尔滨环保节能产品制造有限公司 | Prefabricated thermal -insulated insulating tube automatic cutout shaping device |
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2015
- 2015-12-08 CN CN201510895480.7A patent/CN105291178B/en not_active Expired - Fee Related
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JPS57201618A (en) * | 1981-06-05 | 1982-12-10 | Matsushita Electric Ind Co Ltd | Working apparatus of hose end |
| SU1685637A1 (en) * | 1989-02-01 | 1991-10-23 | В. М. Яшин | Device for cutting covers |
| CN1163188A (en) * | 1997-03-11 | 1997-10-29 | 辽河石油勘探局油田建设工程一公司 | Cutter for remained end of foamed plastic anti-corrosive and thermal insulation pipe |
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| CN102785267A (en) * | 2012-07-26 | 2012-11-21 | 浙江永达实业集团有限公司 | Chipless cutting-off machine for plastic solid-wall pipe |
| CN203556958U (en) * | 2013-10-09 | 2014-04-23 | 浙江安统汽车部件有限公司 | Burr-free bar material cutting device capable of feeding vertically and horizontally |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110394836A (en) * | 2019-08-08 | 2019-11-01 | 张良芹 | A kind of processing method of rigid polyurethane foam pipe insulating layer |
| CN110394836B (en) * | 2019-08-08 | 2021-02-12 | 东营海瑞宝新材料有限公司 | Method for processing hard polyurethane foam plastic pipeline heat-insulating layer |
| CN111283784A (en) * | 2020-03-03 | 2020-06-16 | 合肥米弘智能科技有限公司 | Industrial solid waste recycling treatment system |
| CN111283784B (en) * | 2020-03-03 | 2020-10-02 | 湖北爱国环保技术开发有限公司 | Industrial solid waste recycling treatment system |
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| Publication number | Publication date |
|---|---|
| CN105291178B (en) | 2018-06-22 |
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Effective date of registration: 20190806 Address after: 150000, 48 Elm Road, elm Town, Daoli District, Heilongjiang, Harbin Patentee after: HARBIN LOGSTOR ENERGY-SAVING TECHNOLOGY Co.,Ltd. Address before: 150074 No. 48 Xinyu Road, Yushu Town, Daoli District, Harbin City, Heilongjiang Province Patentee before: LOGSTOR HARBIN ENVIRONMENTAL PROTECTION ENERGY SAVING PRODUCT MANUFACTURING CO.,LTD. |
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Granted publication date: 20180622 Termination date: 20211208 |
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