CN105291178B - Prefabricated heat-insulation and heat-preservation pipe surface trimming apparatus for shaping and method of work - Google Patents
Prefabricated heat-insulation and heat-preservation pipe surface trimming apparatus for shaping and method of work Download PDFInfo
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- CN105291178B CN105291178B CN201510895480.7A CN201510895480A CN105291178B CN 105291178 B CN105291178 B CN 105291178B CN 201510895480 A CN201510895480 A CN 201510895480A CN 105291178 B CN105291178 B CN 105291178B
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- heat
- insulation
- rotating device
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- cutting
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Abstract
Prefabricated heat-insulation and heat-preservation pipe surface trimming apparatus for shaping and method of work.Original technology technique is using manually measurement, which is fixed, is left white size, holds saw blade cutting, service speed is slow, and personnel are painstaking, and product quality cannot keep unanimously.Present invention composition includes：Wheeled rotating device（3）, the wheeled rotating device, end processor（8）, removable automatic gas cutting machine（1）Respectively with prefabricated direct-buried thermal insulation pipe（10）Outer end face connects, and the removable automatic gas cutting machine includes railcar（2）, vertical fixed frame is installed in the railcar（4）, the vertical fixed frame and fan-shaped work rocking arm（5）Connection, the fan-shaped work rocking arm front end are equipped with circular saw blade（6）, the side of the wheeled rotating device is equipped with removable sliding rail（7）, the end processor is mounted on end processor described on the removable sliding rail and is equipped with cutting blade（9）.The present invention is used for insulating tube surface trimming.
Description
Technical field：
The present invention relates to a kind of prefabricated heat-insulation and heat-preservation pipe surface trimming apparatus for shaping and method of works.
Background technology：
Pre- heating insulating tube occurs overflowing and interface is left white portion size overlength after polyurethane plastics frostproof froth n is carried out
Nonstandard problem.Original technology technique is measurement is fixed to be left white size using artificial, then hold saw blade or saw blade into
Row cutting always will appear the phenomenon that cyclic annular cutting deviates, cause outer protection tube end irregular, and service speed is very slow, operator
Member is gruelling, and product quality can not be consistent standard in finally cutting shaping link.
Invention content：
The object of the present invention is to provide a kind of prefabricated heat-insulation and heat-preservation pipe surface trimming apparatus for shaping and method of works, solve
The problem of artificial cutting inconvenience.
Above-mentioned purpose is realized by following technical scheme：
A kind of prefabricated heat-insulation and heat-preservation pipe surface trimming apparatus for shaping, composition include：Wheeled rotating device, described is wheeled
Rotating device, end processor, removable automatic gas cutting machine are connect respectively with prefabricated direct-buried thermal insulation pipe outer end face, and described is removable
Dynamic automatic gas cutting machine includes railcar, and vertical fixed frame, the vertical fixed frame and sector are equipped in the railcar
Work rocking arm connection, and the fan-shaped work rocking arm front end is equipped with circular saw blade, the side paving of the wheeled rotating device
Equipped with removable sliding rail, the end processor is mounted on the removable sliding rail, is pacified on the end processor
Equipped with cutting blade.
The prefabricated heat-insulation and heat-preservation pipe surface trimming apparatus for shaping, the wheeled rotating device include one group of rotation
Wheel, the rotating wheel are connect with adjustable speed motor.
The prefabricated heat-insulation and heat-preservation pipe surface trimming apparatus for shaping, be equipped on the removable automatic gas cutting machine from
Dynamic brake gear, the wheeled rotating device is connect by chain-type cable testing bridge with removable automatic gas cutting machine, described
Cable is installed on cable testing bridge.
A kind of cutting side of prefabricated heat-insulation and heat-preservation pipe surface trimming apparatus for shaping described in using one of claim 1-3
Method, this method comprises the following steps：
When the prefabricated heat-insulation and heat-preservation pipeline that one finishes with outer protection tube and polyurethane plastics frostproof froth n comes wheeled rotation
On rotary device, when carrying out last trimming trim process, by two railcars that terminal control mechanism controls, automatically from both ends
It moves towards, detection operations pipe end position, after respective railcar detects, brake fixing device starts, described
Railcar stops movement, and fan-shaped rocking arm carries out angle tune according to the terminal control mechanism according to the signal that pipeline model provides
Whole, then the circular saw blade of fan-shaped rocking arm leading portion starts, and outer protection tube and polyurethane insulation coating are cut, at the same time, institute
The wheeled rotating device stated is carried out constant speed by the terminal control mechanism control and determines 365 ° of perimeter rotation, it is ensured that and cutting is thorough,
At this point, insulating tube both ends are according to pipeline model and are left white required distance, perfect cutting has been carried out automatically；The fan after cutting
Shape rocking arm shakes upwards, and the circular saw blade stops operating；
After cutting, the handling arrangement of end head of pipe ends lower part, upward release cutting blade, described under the affecting of motor
Cutting blade be inserted into outer protection tube and protective polyurethane layer, contacted with service pipe into tangent, in the terminal control mechanism
Control under, the wheeled rotating device rotates at a slow speed, the cutting blade by the protective polyurethane layer of blank space with it is outer
Pillar carries out shovel and cuts, after the pipeline, which revolves at a slow speed, to turn around, the pipeline be left white the overlength outer protection tube at both ends with it is described
Polyurethane insulation coating all clean out automatically, the cutting blade drops to home under the affecting of motor.
Beneficial effects of the present invention：
The prefabricated heat-insulation and heat-preservation pipeline that the present invention is finished when one with outer protection tube and polyurethane plastics frostproof froth n is come
Rotating device, when carrying out last trimming trim process, by two railcars that control device controls, automatically from 0 and 13 meter
It moves towards, detection operations pipe end position, after respective railcar detects, brake stops movement, fan-shaped rocking arm root
Angle adjustment is carried out according to the signal that pipeline model provides according to control device, then the saw blade of rocking arm leading portion starts, to outer protection tube
It is cut with polyurethane insulation coating, at the same time, wheeled rotating device is controlled progress constant speed to determine perimeter rotation by control device
365 degree, it is ensured that cutting is thorough, at this point, insulating tube both ends are according to pipeline model and are left white required distance, has carried out automatically perfect
Cutting.Cutting rear arm shakes upwards, and saw blade stops operating.
After present invention cutting, the surface trimming blade of pipe ends lower part, upward release blade, cuts under the affecting of motor
Cutting blade is inserted into outer protection tube and protective polyurethane layer, is contacted with service pipe into tangent, under the control of calculating, wheeled rotating dress
It puts and rotates at a slow speed, the protective polyurethane layer of blank space is carried out shovel with outer protection tube and cut by lower part cutting blade, when pipeline is by wheeled rotation
Rotary device by control device control carry out 365 degree at a slow speed revolve turn around after, pipeline is left white the overlength outer protection tube and polyurethane at both ends
Insulating layer all cleans out automatically, and cutting blade drops to home under the affecting of motor.
So far, the trimming finishing of pipe ends terminates, and manually clears up cut substrate, cut utilidor two
End, section is neat, and blank space size is correct, and product quality is consistent.
The present invention has thoroughly carried out inefficient, irregular, the unsafe recondition manually carried out automation equipment and has replaced
In generation, solve that manual measurement, artificial treatment port, efficiency is low, speed is slow, and the problem of quality is coarse.Realize insulating tube
Road both ends, section is neat, and blank space size is correct, and product quality is consistent, while improves pipeline and deliver certified products
Time efficiency.
Suitable conduit model DN200mm-2000mm of the present invention.
The wheeled rotating device of the present invention, removable automatic gas cutting machine, end processor are connect respectively with terminal control mechanism,
To control the movement of each device.
Description of the drawings：
Attached drawing 1 is the structure diagram of the present invention.
Attached drawing 2 is the vertical view of attached drawing 1.
Attached drawing 3 is the left view of attached drawing 1.
Attached drawing 4 is the structure diagram of wheeled rotating device in attached drawing 1.
Specific embodiment：
Embodiment 1：
A kind of prefabricated heat-insulation and heat-preservation pipe surface trimming apparatus for shaping, composition include：Wheeled rotating device 3, the wheel
Formula rotating device, end processor 8, removable automatic gas cutting machine 1 are connect respectively with 10 outer end face of prefabricated direct-buried thermal insulation pipe, described
Removable automatic gas cutting machine include railcar 2, vertical fixed frame 4, the vertical fixation are installed in the railcar
Frame is connect with sector work Rocker arm 5, and the fan-shaped work rocking arm front end is equipped with circular saw blade 6, the wheeled rotating dress
The side put is equipped with removable sliding rail 7, and the end processor is mounted on the removable sliding rail, the end
Cutting blade 9 is installed on processor.
Embodiment 2：
According to prefabricated heat-insulation and heat-preservation pipe surface trimming apparatus for shaping described in embodiment 1, the wheeled rotating device packet
One group of rotating wheel 11 is included, the rotating wheel is connect with adjustable speed motor 12.
Embodiment 3：
Prefabricated heat-insulation and heat-preservation pipe surface trimming apparatus for shaping according to embodiment 1 or 2, it is described removable to cut automatically
Dead-man's device is installed, the wheeled rotating device passes through chain-type cable testing bridge and removable surface trimming on cutting mill
Machine connects, and cable is equipped on the cable testing bridge.
Embodiment 4：
Prefabricated heat-insulation and heat-preservation pipe surface trimming apparatus for shaping according to embodiment 1 or 2 or 3, is fixed first on ground
Multigroup wheeled rotating device, space total length are 13 meters, to ensure 12 meters, 6 mitron roads be fully rotatable space, wheeled rotation
Speed works out control program by control device according to pipeline model, controls the rotary speed of speed regulating motor, rotating wheel is using solid
Rubber tire, a pair of of rubber tire arrange after keeping certain distance in "-" type, and multipair rubber tire forms one group of wheeled rotating device, and each pair of glue
The rotary drive of wheel is driven by a speed regulating motor, keeps this group of rotary speed consistent, during multigroup work, by control device simultaneously
Control rotating speed.
In the length of 13 meters of rotating device space overall length, respectively advance 4 meters relatively respectively from both ends, be laid with and slide rail
Road, track are width 300mm, place width 500mm railcars on track, the movement of railcar is driven by motor, by program control
System, railcar carry brake fixing device, and railcar is equipped with chain-type cable testing bridge, pacifies on crane span structure between wheeled devices
Cable is filled, is powered to railcar devices above.
There are vertical fixed frame, the high 1500mm of fixed frame, the fan-shaped work rocking arm of top installation, the installation of rocking arm leading portion in railcar
Circular saw blade, the angle of sector work rocking arm and the rotation of saw blade are controlled device root using cable power supply work about electric power
It is controlled according to the moving parameter that pipeline model provides.
The track of four groups of 1000mm long is transversely mounted on the ground at wheeled rotating device both ends, pipeline is placed on track
Locomotive, the movement of railcar is driven by motor, programmed, 12 meters of long pipelines, uses two groups of tracks at 0 meter, 13 meters
Vehicle, 6 meters of long pipelines using two groups of railcars at 4 meters, 9 meters, are equipped with the cutting blade by motor pushing in each railcar.
Embodiment 5
A kind of cutting side of prefabricated heat-insulation and heat-preservation pipe surface trimming apparatus for shaping described in using one of claim 1-3
Method, this method comprises the following steps：
When the prefabricated heat-insulation and heat-preservation pipeline that one finishes with outer protection tube and polyurethane plastics frostproof froth n comes wheeled rotation
On rotary device, when carrying out last trimming trim process, by two railcars that terminal control mechanism controls, automatically from both ends
It moves towards, detection operations pipe end position, after respective railcar detects, brake fixing device starts, described
Railcar stops movement, and fan-shaped rocking arm carries out angle tune according to the terminal control mechanism according to the signal that pipeline model provides
Whole, then the circular saw blade of fan-shaped rocking arm leading portion starts, and outer protection tube and polyurethane insulation coating are cut, at the same time, institute
The wheeled rotating device stated is carried out constant speed by the terminal control mechanism control and determines 365 ° of perimeter rotation, it is ensured that and cutting is thorough,
At this point, insulating tube both ends are according to pipeline model and are left white required distance, perfect cutting has been carried out automatically；The fan after cutting
Shape rocking arm shakes upwards, and the circular saw blade stops operating；
After cutting, the handling arrangement of end head of pipe ends lower part, upward release cutting blade, described under the affecting of motor
Cutting blade be inserted into outer protection tube and protective polyurethane layer, contacted with service pipe into tangent, in the terminal control mechanism
Control under, the wheeled rotating device rotates at a slow speed, the cutting blade by the protective polyurethane layer of blank space with it is outer
Pillar carries out shovel and cuts, after the pipeline, which revolves at a slow speed, to turn around, the pipeline be left white the overlength outer protection tube at both ends with it is described
Polyurethane insulation coating all clean out automatically, the cutting blade drops to home under the affecting of motor.
Claims (1)
1. a kind of method of work of prefabricated heat-insulation and heat-preservation pipe surface trimming apparatus for shaping, it is characterized in that：The prefabricated heat-insulated guarantor
Warm pipe surface trimming apparatus for shaping includes：Wheeled rotating device, the wheeled rotating device, move certainly end processor
Dynamic cutting machine is connect respectively with prefabricated heat-insulation and heat-preservation pipe outer end face, and the removable automatic gas cutting machine includes railcar, described
Railcar on vertical fixed frame is installed, the vertical fixed frame connect with sector work rocking arm, described fan-shaped to work
Rocking arm front end is equipped with circular saw blade, and the side of the wheeled rotating device is equipped with removable sliding rail, the end point
Reason machine is mounted on the removable sliding rail, and cutting blade is equipped on the end processor；
The wheeled rotating device includes one group of rotating wheel, and the rotating wheel is connect with adjustable speed motor；
Dead-man's device is installed, the wheeled rotating device passes through chain-type electricity on the removable automatic gas cutting machine
Cable crane span structure is connect with removable automatic gas cutting machine, and cable is equipped on the cable testing bridge；
The method of work includes the following steps：When one there is outer protection tube and polyurethane plastics frostproof froth n to finish prefabricated heat-insulated
Insulating tube is come on wheeled rotating device, when carrying out last trimming trim process, by two rails of terminal control mechanism control
Road vehicle, moves towards automatically from both ends, detects prefabricated heat-insulation and heat-preservation pipe port position, after respective railcar detects,
Brake fixing device starts, and the railcar stops movement, and fan-shaped rocking arm is according to the terminal control mechanism according to prefabricated
The signal that heat-insulation and heat-preservation cast number provides carries out angle adjustment, and then the circular saw blade of fan-shaped rocking arm leading portion starts, to outer protection tube
Cut with polyurethane insulation coating, at the same time, the wheeled rotating device by the terminal control mechanism control into
Row constant speed determines perimeter and rotates 365 °, it is ensured that cutting is thorough, at this point, prefabricated heat-insulation and heat-preservation pipe both ends are according to prefabricated heat-insulation and heat-preservation cast
Number and be left white required distance, carried out perfect cutting automatically；The fan-shaped rocking arm shakes upwards after cutting, the circle
Saw blade stops operating；
After cutting, the handling arrangement of end head of prefabricated heat-insulation and heat-preservation pipe both ends lower part, the upward release cutter under the affecting of motor
Piece, the cutting blade are inserted into outer protection tube and polyurethane insulation coating, are contacted with prefabricated heat-insulation and heat-preservation pipe into tangent, described
Under the control of terminal control mechanism, the wheeled rotating device rotates at a slow speed, and the cutting blade is by the poly- ammonia of blank space
Ester insulating layer carries out shovel with outer protection tube and cuts, and after the prefabricated heat-insulation and heat-preservation pipe, which revolves at a slow speed, to turn around, described is prefabricated heat-insulated
The overlength outer protection tube that insulating tube is left white both ends all cleans out automatically with the polyurethane insulation coating, the cutting blade
Drop to home under the affecting of motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510895480.7A CN105291178B (en) | 2015-12-08 | 2015-12-08 | Prefabricated heat-insulation and heat-preservation pipe surface trimming apparatus for shaping and method of work |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510895480.7A CN105291178B (en) | 2015-12-08 | 2015-12-08 | Prefabricated heat-insulation and heat-preservation pipe surface trimming apparatus for shaping and method of work |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105291178A CN105291178A (en) | 2016-02-03 |
| CN105291178B true CN105291178B (en) | 2018-06-22 |
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ID=55189335
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510895480.7A Expired - Fee Related CN105291178B (en) | 2015-12-08 | 2015-12-08 | Prefabricated heat-insulation and heat-preservation pipe surface trimming apparatus for shaping and method of work |
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| Country | Link |
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| CN (1) | CN105291178B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110394836B (en) * | 2019-08-08 | 2021-02-12 | 东营海瑞宝新材料有限公司 | Method for processing hard polyurethane foam plastic pipeline heat-insulating layer |
| CN111283784B (en) * | 2020-03-03 | 2020-10-02 | 湖北爱国环保技术开发有限公司 | Industrial solid waste recycling treatment system |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS57201618A (en) * | 1981-06-05 | 1982-12-10 | Matsushita Electric Ind Co Ltd | Working apparatus of hose end |
| SU1685637A1 (en) * | 1989-02-01 | 1991-10-23 | В. М. Яшин | Device for cutting covers |
| CN1163188A (en) * | 1997-03-11 | 1997-10-29 | 辽河石油勘探局油田建设工程一公司 | Cutter for remained end of foamed plastic anti-corrosive and thermal insulation pipe |
| CN202070767U (en) * | 2011-03-08 | 2011-12-14 | 中油宝世顺(秦皇岛)钢管有限公司 | End cutting trimmer of anticorrosive steel pipe |
| CN202087896U (en) * | 2011-05-10 | 2011-12-28 | 河北昊天管业股份有限公司 | Trimming device for pipe ends of thermal insulating pipes |
| CN102785267B (en) * | 2012-07-26 | 2015-04-22 | 浙江永达实业集团有限公司 | Chipless cutting-off machine for plastic solid-wall pipe |
| CN203556958U (en) * | 2013-10-09 | 2014-04-23 | 浙江安统汽车部件有限公司 | Burr-free bar material cutting device capable of feeding vertically and horizontally |
| CN204545598U (en) * | 2014-12-26 | 2015-08-12 | 长铃集团有限公司 | Pipe end trimming device |
| CN205201688U (en) * | 2015-12-08 | 2016-05-04 | 朗格斯特哈尔滨环保节能产品制造有限公司 | Prefabricated thermal -insulated insulating tube automatic cutout shaping device |
-
2015
- 2015-12-08 CN CN201510895480.7A patent/CN105291178B/en not_active Expired - Fee Related
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| CN105291178A (en) | 2016-02-03 |
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Effective date of registration: 20190806 Address after: 150000, 48 Elm Road, elm Town, Daoli District, Heilongjiang, Harbin Patentee after: HARBIN LOGSTOR ENERGY-SAVING TECHNOLOGY Co.,Ltd. Address before: 150074 No. 48 Xinyu Road, Yushu Town, Daoli District, Harbin City, Heilongjiang Province Patentee before: LOGSTOR HARBIN ENVIRONMENTAL PROTECTION ENERGY SAVING PRODUCT MANUFACTURING CO.,LTD. |
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Granted publication date: 20180622 Termination date: 20211208 |
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| CF01 | Termination of patent right due to non-payment of annual fee |