CN105289546A - Preparation method of adsorbent special for heparin sodium - Google Patents

Preparation method of adsorbent special for heparin sodium Download PDF

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CN105289546A
CN105289546A CN201510846371.6A CN201510846371A CN105289546A CN 105289546 A CN105289546 A CN 105289546A CN 201510846371 A CN201510846371 A CN 201510846371A CN 105289546 A CN105289546 A CN 105289546A
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archon
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resin
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CN105289546B (en
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王琪宇
马骏
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Jiangsu Wanbang Biopharmaceutical Group Co ltd
Xuzhou Wanbang Jinqiao Pharma Co ltd
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Abstract

The invention discloses a preparation method of an adsorbent special for heparin sodium. In polymerization, slight FPMMA and 0.1-0.5 part of 4-vinyl pyridine are introduced to be used as comonomers, and methyl isobutyl carbinol is used as a pore-foaming agent, so as to improve the mechanical strength of the adsorbent.

Description

A kind of preparation method of liquaemin Special adsorbent
Technical field
The present invention relates to a kind of method of adsorbent, particularly a kind of preparation method of liquaemin Special adsorbent.
Background technology
Heparin appear as the miracle that numerous Patients with Cardiovascular/Cerebrovascular Diseases creates life.Current heparin is in the world the most effectively and the maximum anticoagulation medicine of quantity, is mainly used in cardiovascular and cerebrovascular disease and hemodialysis, and wherein, it is unique effective specific medicament in hemodialysis.Clinical practice and research display, heparin, except having blood coagulation resisting function, also has other multiple biologically active and clinical applications, comprises effect for reducing blood fat, anti-middle film smooth muscle cell (SMC) hyperplasia, promotes the effects such as fibrinolysis.In addition, LMWHs is the antithrombotic medicine of a large class be processed into further as raw material by heparin bulk drug, there is clinical medicine purposes more widely, become the choice drug of disease such as treatment Acute Venous thrombus and acute coronary artery syndrome (angina pectoris, miocardial infarction) etc.
The separation-extraction technology of a CN201210378781 heparin sodium crude discloses a kind of separation-extraction technology of heparin sodium crude, comprise the pretreatment of casing mucous membrane, resin adsorption, desorption process, finally precipitate, oven dry obtains heparin sodium crude, it is characterized in that: described desorption processing procedure is: with clear water to the resin cleaning after absorption 2-3 time, be neutral to pH value of solution, resin is placed in container, add the sodium chloride solution of 0.5-1mol/l, stir at normal temperatures, mixing speed is 100-150r/min, and be aided with sonification medium liquaemin is got off from desorption resin, the invention has the advantages that: when resin elution, adopt the sodium chloride solution of low concentration to be aided with ultrasonic wave and a wash-out is carried out to resin, its liquaemin wash-out yield can reach more than 99%.
The production method of a CN96122971 resin specially adsorbing liquaemin, provides the production method that a kind of chlorinty is high, do not contain the resin specially adsorbing liquaemin of methyl alcohol.Technical characteristics is inserted in the reaction tower of 24 ± 1 DEG C by the crosslinked polyethylene of reactant gross weight 6 ~ 12%, and adverse current passes into the chloromethyl ether 2 hours of reactant gross weight 32-44%; In tower during temperature 44 ± 2 DEG C, point 10 hours continuous dropping zinc chloride of 5 ± 1 DEG C and the mixed liquor of chloromethyl ether, its chloromethyl ether is the 8-16% of reactant gross weight, and the weight ratio of zinc chloride and chloromethyl ether is 1: 2; Obtain chloromethylation ball semi-finished product and be washed to PH >=4, keep temperature 30 ± 2 DEG C in tower, divide the trimethylamine aqueous solution of 10 hours continuous dropwise reaction thing gross weight 32-52%, retrofit with hydrochloric acid and be washed to neutrality, obtain the resin that the inventive method is produced, this patent product chlorinty is high, and methyl alcohol amount of precipitation is little.
The shortcomings such as above patent and polymeric adsorbent that known technology uses are mainly common macroporous weakly basic anion exchange resin, and have adsorbing liquaemin ability all to a certain extent lower, mechanical strength is low, easy fragmentation, have influence on the normal operation of commercial plant.
Summary of the invention
The object of the invention is to: for the deficiencies in the prior art, propose a kind of preparation method of liquaemin Special adsorbent.
Above-mentioned purpose of the present invention is achieved through the following technical solutions:
A kind of preparation method of liquaemin Special adsorbent is provided, comprises the following steps:
(1) preparation of aqueous phase
By weight, in pressure reaction still, add 100 parts of pure water, 0.5-2 part organic chemistry dispersant, stir; Described chemical dispersant is selected from polyvinyl alcohol, gelatin or CMC.
(2) preparation of oil phase
By weight, by the styrene of 100 parts, 10-20 part divinylbenzene, 0.1-0.5 part trifluoromethyl acrylate methyl esters (FPMMA), 0.1-0.5 part: 4-vinylpridine, 0.5-2 part peroxide initiator, 10-40 part pore-foaming agent, pore-foaming agent is methyl isobutyl carbinol, stir, obtain oil phase;
(3) suspension polymerization
By step 2) oil-phase solution for preparing is added to step 1) in be equipped with and prepare in the reactor of aqueous phase, then from 70-100 DEG C of reaction 10-15h, after reaction terminates, reactant mixture through acetone extract, vacuum drying, obtained polymer Archon;
(4) functionalization
By polymer Archon obtained for step (3) according to the chloromethylation technique of known D201 anion exchange resin in the industry and Amination Technique, take quantitative resin Archon and put into reactor, add Archon quality 2-4 chloromethyl ether doubly; Archon quality 2 times of dichloroethanes, add the zinc chloride with Archon homogenous quantities, and are warming up to 30-50 DEG C, insulation 10-20 hours, terminate chloromethylation, carry out aminating reaction, first liquor abstraction during amination, add Archon quality 2-5 times trimethylamine aqueous solution, finally be warming up to 30-50 DEG C, insulation 5-20 hours, terminates reaction, washing blowing, obtained resin specially adsorbing liquaemin.Because existing Amination Technique all uses trimethylamine aqueous solution or HCI solution, instead of trimethylamine methanol solution, so there is not the problem of methyl alcohol polluted product.
Described chemical dispersant is selected from polyvinyl alcohol, gelatin or CMC.
Styrene, divinylbenzene, trifluoromethyl acrylate methyl esters (FPMMA), 4-vinylpridine, methyl isobutyl carbinol, chloromethyl ether, zinc chloride, trimethylamine aqueous solution are commercially available prod.
The present invention has following effect
1) method of the present invention uses methyl isobutyl carbinol to be pore-foaming agent, and the pore structure of its uniqueness is high to liquaemin molecular selectivity, thus has higher adsorption effect, and exchange capacity is large, wash-out is easy, physical and chemical performance is stable,
2) introducing of trifluoromethyl acrylate methyl esters (FPMMA), 4-vinylpridine monomer improves the mechanical strength of adsorbent, thus extends long service life.
2) remain without methyl alcohol in the preparation of this exchanger resin, effectively to the pollution of liquaemin, can obtain highly purified liquaemin by reduce engine solvent.
Detailed description of the invention
Following instance is only further illustrate the present invention, is not restriction the scope of protection of the invention.
Embodiment 1:
(1) preparation of aqueous phase
In 2000L reactor, add 1000Kg pure water, 5 parts of gelatin, stir;
(2) preparation of oil phase
By the styrene of 100Kg, 15Kg divinylbenzene, 0.2Kg trifluoromethyl acrylate methyl esters (FPMMA), 0.3Kg4-vinylpyridine, 0.8Kg peroxide benzoyl, 30Kg methyl isobutyl carbinol, stir, obtain oil phase;
(3) suspension polymerization
By step 2) oil-phase solution for preparing is added to step 1) in be equipped with and prepare in the reactor of aqueous phase, by step 2) oil-phase solution for preparing is added to step 1) in be equipped with and prepare in the reactor of aqueous phase, then from 80 DEG C of reaction 12h, after reaction terminates, reactant mixture is through acetone extract, vacuum drying, obtained polymer Archon;
(4) functionalization
Take 200Kg resin Archon and put into 2000L reactor, add the chloromethyl ether of Archon quality 700Kg, 400Kg dichloroethanes, the zinc chloride of 200Kg, and be warming up to 40 DEG C, be incubated 15 hours,, terminate chloromethylation, carry out aminating reaction, first liquor abstraction during amination, add 600Kg trimethylamine aqueous solution, be finally warming up to 40 DEG C,, be incubated 12 hours, terminate reaction, washing blowing, obtained resin specially adsorbing liquaemin.Obtained resin specially adsorbing liquaemin products obtained therefrom is numbered KR-1.
Embodiment 2
(1) preparation of aqueous phase
In 2000L reactor, add 1000Kg pure water, 10 parts of polyvinyl alcohol, stir;
(2) preparation of oil phase
By the styrene of 100Kg, 10Kg divinylbenzene, 0.1Kg trifluoromethyl acrylate methyl esters (FPMMA), 0.1Kg4-vinylpyridine, 0.5Kg peroxide benzoyl, 10Kg methyl isobutyl carbinol, stir, obtain oil phase;
(3) suspension polymerization
By step 2) oil-phase solution for preparing is added to step 1) in be equipped with and prepare in the reactor of aqueous phase, by step 2) oil-phase solution for preparing is added to step 1) in be equipped with and prepare in the reactor of aqueous phase, then from 100 DEG C of reaction 10h, after reaction terminates, reactant mixture is through acetone extract, vacuum drying, obtained polymer Archon;
(4) functionalization
Take 300Kg resin Archon and put into 1000L reactor, add the chloromethyl ether of Archon quality 600Kg, 600Kg dichloroethanes, the zinc chloride of 300Kg, and be warming up to 30 DEG C, be incubated 20 hours,, terminate chloromethylation, carry out aminating reaction, first liquor abstraction during amination, add 600Kg trimethylamine aqueous solution, be finally warming up to 30 DEG C,, be incubated 20 hours, terminate reaction, washing blowing, obtained resin specially adsorbing liquaemin.Obtained resin specially adsorbing liquaemin products obtained therefrom is numbered KR-2.
Embodiment 3
(1) preparation of aqueous phase
In 2000L reactor, add 1000Kg pure water, 20 parts of CMCs, stir;
(2) preparation of oil phase
By the styrene of 100Kg, 20Kg divinylbenzene, 0.5Kg trifluoromethyl acrylate methyl esters (FPMMA), 0.5Kg4-vinylpyridine, 2Kg peroxide benzoyl, 40Kg methyl isobutyl carbinol, stir, obtain oil phase;
(3) suspension polymerization
By step 2) oil-phase solution for preparing is added to step 1) in be equipped with and prepare in the reactor of aqueous phase, by step 2) oil-phase solution for preparing is added to step 1) in be equipped with and prepare in the reactor of aqueous phase, then from 70 DEG C of reaction 15h, after reaction terminates, reactant mixture is through acetone extract, vacuum drying, obtained polymer Archon;
(4) functionalization
Take 100Kg resin Archon and put into 2000L reactor, add the chloromethyl ether of Archon quality 400Kg, 200Kg dichloroethanes, the zinc chloride of 100Kg, and be warming up to 50 DEG C, be incubated 10 hours,, terminate chloromethylation, carry out aminating reaction, first liquor abstraction during amination, add 500Kg trimethylamine aqueous solution, be finally warming up to 50 DEG C,, be incubated 5 hours, terminate reaction, washing blowing, obtained resin specially adsorbing liquaemin.Obtained resin specially adsorbing liquaemin products obtained therefrom is numbered KR-3.
Comparative example 1
Trifluoromethyl acrylate methyl esters (FPMMA) is not added, the other the same as in Example 1 in step 2.Products obtained therefrom is numbered KR-4.
Comparative example 2
4-vinylpridine is not added, the other the same as in Example 1 in step 2.Products obtained therefrom is numbered KR-5.
Comparative example 3
In step 1, methyl isobutyl carbinol is changed to toluene, the other the same as in Example 1.Products obtained therefrom is numbered KR-6.
Embodiment 7. resin treatment effect assessment, in table 1:
First enzyme-extracting solution is cooled to room temperature, carefully skim the grease lamella floating on liquid level, control is warming up to 45 degree, stop heating, under agitation add the resin that prior pretreatment good embodiment 1-3 and comparative example 1-3 is obtained, effectively adsorb the liquaemin composition in feed liquid, the consumption of new resin is 3% of feed liquid, should strengthen its consumption as one sees fit with regenerating resin later, stirring, adsorption treatment leave standstill after 3 hours and filter, and filtrate can be used as the raw material of the new drug arklemin of production for treating coronary heart disease.By the above-mentioned resin being adsorbed with heparin compositions first with the abundant rinsing of clear water, after clean, then with the 1.2mol/L sodium chloride solution of a times, liquaemin operation is carried out to the resin washed: elution time is 1 hour.Be filtered dry resin, eluent is merged.The eluent of above-mentioned gained is adjusted to PH=10, stirs after 30 minutes, leave standstill, then careful precipitation supernatant liquor, the suction filtration that bottom sediment is tried one's best is to dry.Merge clear liquid and filtrate, add alcohol settling and spend the night, next day, carefully dry sucking-off supernatant liquor, collect bottom sediment, suction filtration, to dry, through vacuum drying, obtain heparin sodium crude, then obtains refined heparin sodium through refining steps such as static filtrations.Calculate the maximum exchange amount % to heparin after the patent sample Reusability made of different process 300 times, and compare with D201 macroporous strong basic anion exchange resin
Table 1: the maximum exchange amount %. to liquaemin after product Reusability 100 times in embodiment
Numbering Heparin yield u/g wet resin Rate of small round spheres % after mill
KR-1 2770 97
KR-2 2682 97
KR-3 2930 98
KR-4 2320 95
KR-5 2190 93
KR-6 2455 90
D201 1276 58

Claims (1)

1. a preparation method for liquaemin Special adsorbent, is characterized in that, described preparation method comprises the following steps:
(1) preparation of aqueous phase
By weight, in pressure reaction still, add 100 parts of pure water, 0.5-2 part organic chemistry dispersant, stir; Described chemical dispersant is selected from polyvinyl alcohol, gelatin or CMC;
(2) preparation of oil phase
By weight, by the styrene of 100 parts, 10-20 part divinylbenzene, 0.1-0.5 part trifluoromethyl acrylate methyl esters (FPMMA), 0.1-0.5 part: 4-vinylpridine, 0.5-2 part peroxide initiator, 10-40 part pore-foaming agent, pore-foaming agent is methyl isobutyl carbinol, stir, obtain oil phase;
(3) suspension polymerization
By step 2) oil-phase solution for preparing is added to step 1) in be equipped with and prepare in the reactor of aqueous phase, then from 70-100 DEG C of reaction 10-15h, after reaction terminates, reactant mixture through acetone extract, vacuum drying, obtained polymer Archon;
(4) functionalization
By polymer Archon obtained for step (3) according to the chloromethylation technique of known D201 anion exchange resin in the industry and Amination Technique, take quantitative resin Archon and put into reactor, add Archon quality 2-4 chloromethyl ether doubly; Archon quality 2 times of dichloroethanes, add the zinc chloride with Archon homogenous quantities, and are warming up to 30-50 DEG C, insulation 10-20 hours, terminate chloromethylation, carry out aminating reaction, first liquor abstraction during amination, add Archon quality 2-5 times trimethylamine aqueous solution, finally be warming up to 30-50 DEG C, insulation 5-20 hours, terminates reaction, washing blowing, obtained resin specially adsorbing liquaemin.Because existing Amination Technique all uses trimethylamine aqueous solution or HCI solution, instead of trimethylamine methanol solution, so there is not the problem of methyl alcohol polluted product.
CN201510846371.6A 2015-11-30 2015-11-30 A kind of preparation method of liquaemin Special adsorbent Active CN105289546B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105646801A (en) * 2016-03-09 2016-06-08 张玲 Preparation of octylphenol ethoxylate adsorbing material
CN105859938A (en) * 2016-06-13 2016-08-17 王金明 Preparation of cobalt adsorbent
CN111939882A (en) * 2020-09-03 2020-11-17 昌果生物医药科技河北有限公司 Method for preparing adsorption resin by using chloroacetyl chloride and application of method in bilirubin adsorption

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101701054A (en) * 2009-12-01 2010-05-05 福州大学 Surface decorating method of porous polymer microspheres
CN103464222A (en) * 2013-09-25 2013-12-25 凯瑞化工股份有限公司 Preparation method of special anion exchange resin for adsorbing heparin sodium
CN103772575A (en) * 2014-01-22 2014-05-07 王金明 Method for preparing parting material for extracting lithium

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101701054A (en) * 2009-12-01 2010-05-05 福州大学 Surface decorating method of porous polymer microspheres
CN103464222A (en) * 2013-09-25 2013-12-25 凯瑞化工股份有限公司 Preparation method of special anion exchange resin for adsorbing heparin sodium
CN103772575A (en) * 2014-01-22 2014-05-07 王金明 Method for preparing parting material for extracting lithium

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105646801A (en) * 2016-03-09 2016-06-08 张玲 Preparation of octylphenol ethoxylate adsorbing material
CN105859938A (en) * 2016-06-13 2016-08-17 王金明 Preparation of cobalt adsorbent
CN111939882A (en) * 2020-09-03 2020-11-17 昌果生物医药科技河北有限公司 Method for preparing adsorption resin by using chloroacetyl chloride and application of method in bilirubin adsorption

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