CN105285307B - Forming device and forming method of ice cream cone - Google Patents
Forming device and forming method of ice cream cone Download PDFInfo
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- CN105285307B CN105285307B CN201410240230.5A CN201410240230A CN105285307B CN 105285307 B CN105285307 B CN 105285307B CN 201410240230 A CN201410240230 A CN 201410240230A CN 105285307 B CN105285307 B CN 105285307B
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Abstract
In a device for shaping ice cream cones, a mould (20) is provided with a mould cavity (22) adapted to the shape of the ice cream cone. The molding sleeve (30) can be attached to the inner wall of the mold cavity and can be released from the mold cavity. The material injection module (40) can inject the raw materials of the ice cream cone into the forming sleeve in the die cavity. The pre-compaction module (50) is provided with a ram (52) which enters the forming sleeve and contacts the material, and the ram compacts the material in the forming sleeve. The forming die set (60) is provided with a forming head (62) which can enter the forming sleeve and contact the compacted raw material, and the forming head can enable the compacted raw material in the forming sleeve to form a containing cavity for containing ice cream feed liquid. The shaping module (70) is provided with a nozzle (72) which can enter the accommodating cavity, and the nozzle can spray shaping liquid which can bond raw materials to the inner wall of the accommodating cavity.
Description
Technical Field
The invention relates to a food forming device, in particular to a forming device for ice cream crisp cone. The invention also relates to a forming method for forming the ice cream cone by using the forming device.
Background
In the industrial production of ice cream with crisp cone, firstly, producing and processing crisp cone, then pouring frozen ice cream feed liquid into the crisp cone, and processing the crisp cone and pouring the ice cream feed liquid can not be completed in the same production line. The separate production of processed crisp cans requires transportation and handling to a filling line of ice cream feed.
Wherein the crisp cone is made from wheat flour, egg products and edible oil by waffle or rolling process. Because of the composition and processing characteristics of the raw materials of the crispy cone, the raw materials are easy to crush and wet in the transportation process, and the crispy cone is easy to absorb water after being made into ice cream finished products and has poor crispy-keeping effect.
Disclosure of Invention
The invention aims to provide a forming device for ice cream cones, which can avoid the cones from being broken in transportation.
Another object of the present invention is to provide a molding method using the above molding apparatus.
The invention provides a forming device of an ice cream cone, which comprises a supporting die, a forming sleeve, a material injection die set, a pre-pressing die set, a forming die set and a shaping die set. The die is provided with a die cavity which is matched with the shape of the ice cream cone. The forming sleeve can be attached to the inner wall of the die cavity and can be released from the die cavity. The material injection module can be used for injecting raw materials of the ice cream cone into the forming sleeve in the die cavity. The pre-pressing module is provided with a pressing head which can enter the forming sleeve and contact with the raw materials, and the pressing head can compact the raw materials in the forming sleeve. The molding module is provided with a molding head which can enter the molding sleeve and contact with the compacted raw materials, and the molding head can enable the compacted raw materials in the molding sleeve to form a containing cavity for containing ice cream feed liquid. The shaping module is provided with a spray head capable of entering the accommodating cavity, and the spray head can spray shaping liquid capable of bonding raw materials to the inner wall of the accommodating cavity.
In yet another exemplary embodiment of the ice cream cone forming apparatus, the forming sleeve is a paper sleeve.
In another exemplary embodiment of an ice cream cone forming apparatus, the injection module includes an injection hopper and an injection screw. The injection hopper is used for containing raw materials and is provided with an injection port capable of injecting the raw materials into the forming sleeve. The material injection screw is arranged in the material injection hopper and can rotate in the material injection hopper to drive raw materials to enter the forming sleeve.
In yet another exemplary embodiment of the ice cream cone forming apparatus, the raw material is biscuit particles.
In yet another exemplary embodiment of the ice cream cone forming apparatus, the setting fluid is a chocolate fluid.
In yet another exemplary embodiment of the ice cream cone forming apparatus, the forming head is a precession ram that is rotatably inserted into the forming sleeve in one forming direction.
The invention also provides a forming method of the ice cream cone, which comprises a placement step, a feeding step, a pre-pressing step, a punching extrusion forming step and a shaping step. In the step of inserting, the molding sleeve is inserted into a mold cavity of the supporting mold. In the feeding step, raw materials are fed into the forming sleeve by a feeding module. In the pre-pressing step, a pressing head of a pre-pressing module presses the raw materials filled in the forming sleeve to obtain a pre-pressing blank. In the step of impact extrusion molding, a molding head of a molding module presses the pre-pressed blank to form a containing cavity. In the shaping step, a nozzle of the shaping module sprays shaping liquid to the inner wall of the accommodating cavity.
In yet another exemplary embodiment of the ice cream cone forming method, the wall thickness of the accommodating cavity is 2-4 mm.
Drawings
The following drawings are only illustrative of the invention and do not limit the scope of the invention.
Fig. 1 is a schematic view illustrating the construction of an exemplary embodiment of a forming apparatus for ice cream cone.
Fig. 2 is a schematic diagram illustrating the structure of an ice cream cone.
Fig. 3 is a flow chart illustrating a method of forming a device for producing ice cream cone.
Description of the reference numerals
10. Ice cream cone
12. Raw materials
14. Accommodating cavity
20. Support die
22. Mold cavity
30. Shaping sleeve
40. Material injection module
42. Injection hopper
422. Material injection port
424. Material injection screw
50. Pre-pressing module
52. Pressure head
60. Forming module
62. Forming head
70. Shaping module
72. A spray head.
Detailed Description
For a clearer understanding of the technical features, objects and effects of the present invention, embodiments of the present invention will now be described with reference to the drawings, in which like reference numerals refer to like parts throughout the various views.
In this document, "schematic" means "serving as an example, instance, or illustration," and any illustrations, embodiments described herein as "schematic" should not be construed as a more preferred or advantageous solution.
For simplicity of the drawing, only the parts relevant to the present invention are schematically shown in each drawing, and they do not represent the actual structure thereof as a product. Additionally, in order to simplify the drawing for ease of understanding, components having the same structure or function in some of the drawings are shown schematically with only one of them, or only one of them is labeled.
Herein, "a" means not only "only this one" but also "more than one" case.
In this document, "upper", "lower", "front", "rear", "left", "right", and the like are used only to indicate positional relationships between related parts, and do not define their absolute positions.
Fig. 1 is a schematic view illustrating the construction of an exemplary embodiment of a forming apparatus for ice cream cone. Fig. 2 shows the structure of an ice cream cone. Referring to fig. 1 and 2, the ice cream cone forming apparatus includes a mold 20, a mold sleeve 30, an injection mold 40, a pre-pressing mold 50, a mold 60, and a shaping mold 70.
Wherein the die 20 is provided with a die cavity 22, in the embodiment shown in fig. 1, the die cavity 22 is a tapered blind hole arranged on the die 20, and the shape of the die cavity 22 is adapted to the shape of the ice cream cone 10, so that the shape of the formed ice cream cone 10 is tapered.
The shaping sleeve 30 can be fitted to the inner wall of the mould cavity 22, for which purpose the shaping sleeve 30 is arranged in a conical shape adapted to the shape of the mould cavity 22. The shaping sleeve 30 may encase the shaped ice cream cone 10, and the shaping sleeve 30 encasing the ice cream cone 10 may be released from the mold cavity 22. In one exemplary embodiment of an ice cream cone forming apparatus, the forming sleeve 30 is a paper sleeve that is an outer wrapper film for containing the cone and ice cream. By providing a forming sleeve, contamination of the food portion by contact with the carrier mold can be avoided.
After the forming sleeves 30 are placed into the mold cavities 22 of the carrier mold 20, they may be transported in their entirety to the station where the charging module 40 is located, for example, the carrier mold 20 with the forming sleeves 30 may be transported to the charging module 40 by a production line conveyor. The charging module 40 may charge the raw materials 12 for producing the ice cream cone 10 into the forming sleeve 30. In one exemplary embodiment of an ice cream cone forming apparatus, the injection module 40 includes an injection hopper 42 and an injection screw 424. The filling hopper 42 is used to hold raw materials 12, such as biscuit particles, for ice cream cone production. The filling hopper 42 is provided with a filling opening 422, through which filling opening 422 the raw material 12 contained in the filling hopper 42 can be filled into the forming jacket 30. A filling screw 424 is provided in the filling hopper 42. As the injection screw 424 rotates, it may drive the feedstock 12 into the forming sleeve 30; when the injection screw 424 stops rotating, it can block the injection port 422, thereby preventing the raw material 12 from entering the forming sleeve 30, and thus, quantitative feeding of the raw material into the forming sleeve can be realized. Because the biscuit particles have a crispy mouthfeel, the ice cream cone obtained from the biscuit particles can obtain a mouthfeel similar to that of a wafer ice cream cone obtained by a traditional process.
After the raw material 12 is added to the forming sleeve 30, the carrier mold 20, the forming sleeve 30 placed in the mold cavity 22 of the carrier mold, and the raw material placed in the forming sleeve 30 are transported (e.g., via a line conveyor) to a station where the pre-compression module 50 is located. The pre-compression module 50 is provided with a pressure head 52. The ram 52 may enter the forming sleeve 30 and contact the loose raw material 12, and under the pressure of the ram 52, the raw material 12 in the forming sleeve 30 is compacted, thereby forming a pre-press. The raw materials filled into the forming sleeve 30 by the material filling module are loose, the raw material particles can be prevented from loosening by compacting of the pre-pressing module, gaps among the raw material particles are reduced, the raw materials are uniform, and the forming of the ice cream cone is facilitated.
After the preform is formed, the carrier mold 20, the molding sleeve 30 placed in the carrier mold cavity 22, and the preform placed in the molding sleeve 30 are transported (e.g., via a line conveyor) to a station where the molding die set 60 is located. The forming die set 60 is provided with a forming head 62, and the forming head 62 is adapted to enter the forming sleeve 30 and contact the compacted material 12 (the pre-compaction die set compacts the material to form a pre-compacted blank). The compacted raw material 12 is formed into a receiving cavity 14 by extrusion of the forming head 62, and the receiving cavity 14 is used for receiving frozen ice cream feed liquid. In one exemplary embodiment of an ice cream cone forming apparatus, forming head 62 is a tapered precession ram, and forming head 62 is rotatably inserted into compacted material 12 in a forming direction indicated by the arrow in fig. 1.
After the compacted feedstock 12 forms the receiving cavity 14, the carrier mold 20, the forming sleeve 30 placed in the carrier mold cavity 22, and the pre-press blank with the receiving cavity 14 placed in the forming sleeve 30 are transported (e.g., via a line conveyor) to a station where the sizing module 70 is located. The shaping module 70 is provided with a spray head 72, and the spray head 72 can enter the accommodating cavity 14 and spray shaping liquid to the inner wall of the accommodating cavity 14. The shaping liquid can bond adjacent raw material particles, so that the ice cream cone is formed. In an exemplary embodiment of the ice cream cone, the shaping liquid is chocolate liquid, and the chocolate liquid sprayed to the inner wall of the accommodating cavity can be quickly dried, so that the raw materials are shaped; in addition, the dried chocolate can form a waterproof layer on the inner wall of the accommodating cavity, so that the ice cream cone is prevented from being wetted by the ice cream feed liquid poured into the accommodating cavity, and the taste of the ice cream cone is prevented from being influenced.
After the ice cream cone is processed by the forming device of the ice cream cone, frozen ice cream feed liquid can be directly poured into the accommodating cavity on the production line of the ice cream cone, so that the transportation and the carrying of the ice cream cone are avoided, and the production cost and the logistics transportation cost of the ice cream cone are reduced.
Fig. 3 is a flow chart illustrating a method of forming a device for producing ice cream cone. Referring to fig. 3, 2 and 1, the ice cream cone forming method includes an insert step S10, a charge step S20, a pre-pressing step S30, a impact extrusion step S40 and a shaping step S50.
In step S10, the molding sleeve 30 is placed in the cavity 22 of the supporting mold 20, and then the process proceeds to step S20.
In step S20, the molding sleeve 30 is filled with the raw material 12 by the material filling module 40, and the process proceeds to step S30.
In step S30, the pressing head 52 of the pre-pressing module 50 presses the raw material 12 contained in the forming sleeve 30, and the raw material 12 in the forming sleeve 30 is compacted to obtain a pre-pressed blank by the pressing head 52, and then the process proceeds to step S40.
In step S40, the molding head 62 of the molding module 60 presses the pre-pressing blank obtained in step S30, so that a receiving cavity 14 for receiving ice cream feed liquid is formed in the pre-pressing blank, and then the process proceeds to step S50.
In step S50, the spray nozzle 72 of the shaping module 70 sprays shaping liquid onto the inner wall of the accommodating cavity 14, and the shaping liquid forms a ice cream cone with stable shape. Ending the forming process of the ice cream cone.
In an exemplary embodiment of the ice cream cone forming method, the wall thickness of the accommodating cavity 14 formed in the step S40 is 2-4 mm, and the thicker the wall thickness of the accommodating cavity is, the higher the strength of the ice cream cone is, but the worse the taste is.
It should be understood that although the present disclosure has been described in terms of various embodiments, not every embodiment is provided with a single embodiment, and that this description is for clarity only, and that the skilled artisan should recognize that the embodiments may be combined as appropriate to form other embodiments as would be understood by one skilled in the art.
The above list of detailed descriptions is only specific to practical embodiments of the present invention, and they are not intended to limit the scope of the present invention, and all equivalent embodiments or modifications, such as combinations, divisions or repetitions of features, without departing from the technical spirit of the present invention are included in the scope of the present invention.
Claims (8)
1. Ice cream cone forming device, characterized in that it comprises:
-a mould (20) provided with a mould cavity (22) adapted to the shape of said ice cream cone (10);
a forming sleeve (30) which is adapted to be applied to the inner wall of said cavity (22) and to be released from said cavity (22);
-a filling module (40) for filling the raw material (12) of said ice cream cone (10) into said forming sleeve (30) in said mould cavity (22);
-a pre-pressing module (50) provided with a pressing head (52) which is accessible to said forming sleeve (30) and which is in contact with said raw material (12), and said pressing head (52) being adapted to compact said raw material (12) in said forming sleeve (30);
-a forming die set (60) provided with a forming head (62) which is accessible to said forming sleeve (30) and which is in contact with said compacted raw material (12), and said forming head (62) being adapted to form a receiving cavity (14) for the compacted raw material (12) in said forming sleeve (30); and
a setting module (70) provided with a nozzle (72) which can enter the accommodating cavity (14), wherein the nozzle (72) can spray a setting liquid which can bond the raw materials (12) to the inner wall of the accommodating cavity (14).
2. The ice cream cone forming apparatus of claim 1, wherein the forming sleeve (30) is a paper sleeve.
3. The ice cream cone forming apparatus of claim 1, wherein the injection module (40) comprises:
a filling hopper (42) for holding said raw material (12) and having a filling opening (422) for filling said raw material into said forming jacket (30); and
a filling screw (424) disposed in the filling hopper (42) and rotatable within the filling hopper (42) to drive the feedstock (12) into the forming sleeve (30).
4. A ice cream cone forming apparatus according to claim 3, wherein the raw material (12) is biscuit particles.
5. The ice cream cone forming device of claim 1, wherein the setting fluid is a chocolate fluid.
6. The ice cream cone forming apparatus of claim 1, wherein the forming head (62) is a screw-in ram that is rotatably inserted into the forming sleeve (30) in one forming direction.
7. A forming method using the ice cream cone forming apparatus as claimed in any one of claims 1 to 6, comprising:
the step of placement: placing the molding sleeve (30) into a mold cavity (22) of the supporting mold (20);
and (3) charging: filling the raw material (12) into the forming sleeve (30) by the material filling module (40);
and (3) pre-pressing: pressing the raw material (12) filled in the forming sleeve (30) by a pressing head (52) of the pre-pressing module (50) to obtain a pre-pressing blank;
and (3) a step of impact extrusion molding: pressing the pre-pressed blank by a forming head (62) of the forming module (60) to form the accommodating cavity (14); and
shaping: and spraying the shaping liquid to the inner wall of the accommodating cavity (14) by a spray head (72) of the shaping module (70).
8. The molding method according to claim 7, wherein the wall thickness of the accommodating cavity (14) is 2-4 mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410240230.5A CN105285307B (en) | 2014-06-03 | 2014-06-03 | Forming device and forming method of ice cream cone |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410240230.5A CN105285307B (en) | 2014-06-03 | 2014-06-03 | Forming device and forming method of ice cream cone |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105285307A CN105285307A (en) | 2016-02-03 |
| CN105285307B true CN105285307B (en) | 2023-09-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410240230.5A Active CN105285307B (en) | 2014-06-03 | 2014-06-03 | Forming device and forming method of ice cream cone |
Country Status (1)
| Country | Link |
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| CN (1) | CN105285307B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114568452A (en) * | 2022-03-07 | 2022-06-03 | 安徽星田食品机械有限公司 | Full-automatic egg reel complete production equipment |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1125383A (en) * | 1993-06-17 | 1996-06-26 | 纳达·哈斯 | Composite pastry mould and baked goods production process |
| DE4445721A1 (en) * | 1994-12-21 | 1996-06-27 | Schoeller Lebensmittel | Ice cream prod. |
| CN1141128A (en) * | 1995-03-22 | 1997-01-29 | 雀巢制品公司 | Method and equipment for mfg. frozen confectionery articles |
| CN2547147Y (en) * | 2002-06-11 | 2003-04-30 | 和路雪(中国)有限公司 | Ice-cream sweetmeat machine |
| CN101028030A (en) * | 2007-02-13 | 2007-09-05 | 内蒙古伊利实业集团股份有限公司 | Production of crisp cylindrical ice-cream by colorful thread |
| CN102894051A (en) * | 2011-07-25 | 2013-01-30 | 哈斯食品设备有限责任公司 | Method and device for producing a baked product in the shape of a hollow body |
| CN203087449U (en) * | 2012-12-25 | 2013-07-31 | 内蒙古伊利实业集团股份有限公司 | Chocolate inward spraying device for ice cream cone type cold drink |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20040109921A1 (en) * | 2002-12-10 | 2004-06-10 | Alexis Diaz | Ice cream cone with fortune |
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2014
- 2014-06-03 CN CN201410240230.5A patent/CN105285307B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1125383A (en) * | 1993-06-17 | 1996-06-26 | 纳达·哈斯 | Composite pastry mould and baked goods production process |
| DE4445721A1 (en) * | 1994-12-21 | 1996-06-27 | Schoeller Lebensmittel | Ice cream prod. |
| CN1141128A (en) * | 1995-03-22 | 1997-01-29 | 雀巢制品公司 | Method and equipment for mfg. frozen confectionery articles |
| CN2547147Y (en) * | 2002-06-11 | 2003-04-30 | 和路雪(中国)有限公司 | Ice-cream sweetmeat machine |
| CN101028030A (en) * | 2007-02-13 | 2007-09-05 | 内蒙古伊利实业集团股份有限公司 | Production of crisp cylindrical ice-cream by colorful thread |
| CN102894051A (en) * | 2011-07-25 | 2013-01-30 | 哈斯食品设备有限责任公司 | Method and device for producing a baked product in the shape of a hollow body |
| CN203087449U (en) * | 2012-12-25 | 2013-07-31 | 内蒙古伊利实业集团股份有限公司 | Chocolate inward spraying device for ice cream cone type cold drink |
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| Publication number | Publication date |
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| CN105285307A (en) | 2016-02-03 |
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