CN105276558A - Instant heating type high-pressure steam generator - Google Patents
Instant heating type high-pressure steam generator Download PDFInfo
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- CN105276558A CN105276558A CN201510872792.6A CN201510872792A CN105276558A CN 105276558 A CN105276558 A CN 105276558A CN 201510872792 A CN201510872792 A CN 201510872792A CN 105276558 A CN105276558 A CN 105276558A
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- steam generator
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- pressure steam
- high pressure
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Abstract
The invention relates to an instant heating type high-pressure steam generator. The steam generator comprises a water storage tank, a high-pressure water pump and an inductive heating device which are connected in sequence through a pipeline. The inductive heating device comprises a controller, a stainless steel honeycomb type hole pipe mounted on the pipeline, and an inductive heating coil wound on the stainless steel honeycomb type hole pipe. The inductive heating coil is controlled by the controller. The instant heating type high-pressure steam generator is simple in structure, and high-pressure steam can be fast generated.
Description
Technical field
The present invention relates to a kind of steam generator, especially a kind of Instant heating type high pressure steam generator for industry cleaning link.
Background technology
The steam generator that existing industry cleaning link adopts obtains steam in common heating mode, that is to say close pressure vessel in large power, electrically heat pipe, continuous heating is carried out to water, make it to change into 180 DEG C or more, pressure is about the high steam of 1Mpa or more, for the flush clean of various workpiece.
Existing used steam generator power comparatively large (usually at 36KW or higher), therefore, its use cost is higher.Meanwhile, in pressure vessel, carry out working media State Transferring (water becomes steam), easily produce incrustation scale, need often to safeguard and check; Maintenance cost is high.After end-of-job, in order to reduce incrustation scale, common way is directly emitted by residual water, causes the waste of water resource and the pollution to environment.And this steam generator is long in the preheating time of work incipient stage, and hydraulic fluid is heated to spendable high steam state from liquid state needs about 30 minutes or longer, waste in man-hour is comparatively serious, and efficiency is lower.
Summary of the invention
Technical problem to be solved by this invention is, overcomes the above-mentioned shortcoming of prior art, provides a kind of Instant heating type high pressure steam generator.
In order to solve above technical problem, the technical scheme that the present invention proposes is: a kind of Instant heating type high pressure steam generator, comprising: the storage tank connected successively by pipeline, high-pressure hydraulic pump and inductance heating device; Described inductance heating device comprises controller, is arranged on the stainless steel honeycomb formula hole body on pipeline and is wrapped in the inductive heating coil outside the body of described stainless steel honeycomb formula hole; Described inductive heating coil is controlled by described controller.
Instant heating type high pressure steam generator provided by the invention, structure is simple, and energy is generating high pressure steam fast; Eliminate the design of pressure vessel of the prior art, only need with common storage tank; Meanwhile, with high-pressure hydraulic pump pressurization, then instantaneously water is evaporated to high steam by inductance heating device, without the need to preheating, with startup, compared to prior art, energy consumption and man-hour can be saved greatly.
Such scheme further improves and is: be provided with the first water check valve between described stainless steel honeycomb formula hole body and described high-pressure hydraulic pump.Flow backwards to prevent water or steam.
Such scheme further improves and is: described high-pressure hydraulic pump is the piston type high pressure water pump with two pistons in parallel and cylinder body; Be provided with tube connector between described cylinder body to be interconnected; Described tube connector is arranged at the bottom of described cylinder body.Adopt piston type high pressure water pump namely accurately can determine discharge by cylinder body volume and reciprocating speed, thus realize the gas output accurately controlling steam.
Such scheme further improves and is: described piston and cylinder body are made up of pottery.To make high-pressure hydraulic pump can resistant to rust, wear-resistant.
Such scheme further improves and is: be provided with the second water check valve between described piston higher water pump and described storage tank.To prevent the aqueous reflux in cylinder body.
Such scheme further improves and is: the outgoing position of described inductance heating device is provided with spray gun.In order to spray steam, cleaning workpiece.
Such scheme further improves and is: the magnetic valve that described steam generator also comprises Main Control Tank and is arranged between described inductance heating device and described spray gun; Described spray gun is equipped with trigger switch; Described trigger switch is connected with described Main Control Tank; Described Main Control Tank controls the break-make of described magnetic valve according to the signal of described trigger switch.In order to guarantee safety.
Such scheme further improves and is: be provided with level sensor in described storage tank; The signal of described level sensor outputs to described Main Control Tank; Described steam generator also comprises for the water pump for described storage tank water filling; The start and stop of described water pump are controlled by described Main Control Tank.In order to realize automation.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the present invention is further illustrated.
Fig. 1 is the structural representation of the present invention's preferred embodiment.
Fig. 2 is Fig. 1 piston higher water pump sectional structure schematic diagram.
Fig. 3 is stainless steel honeycomb formula hole body and inductive heating coil sectional structure schematic diagram in Fig. 1.
Fig. 4 is Fig. 3 perspective view.
Number in the figure is schematically as follows: 1-controller, 2-Main Control Tank, 3-storage tank, 4-water pump, 5-high-pressure hydraulic pump, 6-inductive heating coil, 7-spray gun, 8-first water check valve, 10-second water check valve; 11-magnetic valve, 12-tube connector, 13-stainless steel honeycomb formula hole body.
Detailed description of the invention
Embodiment
For making the object of the embodiment of the present invention, technical scheme and advantage clearly, below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described.
As shown in Figures 1 to 4, the Instant heating type high pressure steam generator that the present embodiment provides, comprising: the storage tank 3 connected successively by pipeline, high-pressure hydraulic pump 5 and inductance heating device; The inductive heating coil 6 that inductance heating device comprises controller 1, is arranged on the stainless steel honeycomb formula hole body 13 on pipeline and is wrapped in outside stainless steel honeycomb formula hole body 13; Inductive heating coil 6 is controlled by controller 1.The first water check valve 8 is provided with between stainless steel honeycomb formula hole body 13 and high-pressure hydraulic pump 5; The second water check valve 10 is provided with between piston higher water pump 5 and storage tank 3.
High-pressure hydraulic pump 5 is the piston type high pressure water pumps 5 with two pistons in parallel and cylinder body; Be provided with tube connector 12 between cylinder body to be interconnected; Tube connector 12 is arranged at the bottom of cylinder body.Piston is by stepper motor or driven by servomotor, and the rotating speed of stepper motor or driven by servomotor is also controlled by Main Control Tank 2.Piston and cylinder body are made by ceramic material.
The steam outlet of inductance heating device is provided with spray gun 7; In order to spray high steam, cleaning workpiece.
Steam generator also comprises Main Control Tank 2 and is arranged at the magnetic valve 11 between inductance heating device and spray gun 7; Spray gun 7 is equipped with trigger switch; Trigger switch is connected with Main Control Tank 2; Main Control Tank 2 carrys out the break-make of Controlling solenoid valve 11 according to the signal of trigger switch.Level sensor is provided with in storage tank 3; The signal of level sensor outputs to Main Control Tank 2; This steam generator also comprises for the water pump for storage tank 3 water filling; The start and stop of water pump are controlled by Main Control Tank 2.
Be connected by communication line between Main Control Tank 2 with controller 1, like this, whether the startup of inductance heating device also can be controlled by Main Control Tank 2, thus realizes the overall automation controlled.
Its course of work is as follows: the water level of level sensor monitoring storage tank 3 li, when water level is not enough, then starts water pump and carries out moisturizing, until it is high-order to arrive water level, namely stop; Then, high-pressure hydraulic pump 5 starts, and two cylinder bodies of high-pressure hydraulic pump 5 replace working in reciprocating mode, and the water extracted in storage tank 3 forms the High-Pressure Water that pressure is about 2 to 3Mpa, sends into stainless steel honeycomb formula hole body 13 and heats; Because the high-pressure steam pressure that this pressure is formed after being greater than heating, steam can be effectively suppressed to backflow trend.
Inductive heating coil 6 carries out electromagnetic oscillation with the frequency of 10KHz to 30KHz, and stainless steel honeycomb formula hole body 13 can be heated to about 240 degrees Celsius, and the water flowing through its inside, by flash evapn, produces the high steam of about 1Mpa, sprays from spray gun 7.
In addition to the implementation, the present invention can also have other embodiments.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop on the protection domain of application claims.
Claims (8)
1. an Instant heating type high pressure steam generator, is characterized in that, comprising: the storage tank connected successively by pipeline, high-pressure hydraulic pump and inductance heating device; Described inductance heating device comprises controller, is arranged on the stainless steel honeycomb formula hole body on pipeline and is wrapped in the inductive heating coil outside the body of described stainless steel honeycomb formula hole; Described inductive heating coil is controlled by described controller.
2. Instant heating type high pressure steam generator according to claim 1, is characterized in that: be provided with the first water check valve between described stainless steel honeycomb formula hole body and described high-pressure hydraulic pump.
3. Instant heating type high pressure steam generator according to claim 2, is characterized in that: described high-pressure hydraulic pump is the piston type high pressure water pump with two pistons in parallel and cylinder body; Be provided with tube connector between described cylinder body to be interconnected; Described tube connector is arranged at the bottom of described cylinder body.
4. Instant heating type high pressure steam generator according to claim 3, is characterized in that: described piston and cylinder body are made up of pottery.
5. Instant heating type high pressure steam generator according to claim 4, is characterized in that: be provided with the second water check valve between described high-pressure hydraulic pump and described storage tank.
6. Instant heating type high pressure steam generator according to claim 5, is characterized in that: the outgoing position of described inductance heating device is provided with spray gun.
7. Instant heating type high pressure steam generator according to claim 6, is characterized in that: the magnetic valve that described steam generator also comprises Main Control Tank and is arranged between described inductance heating device and described spray gun; Described spray gun is equipped with trigger switch; Described trigger switch is connected with described Main Control Tank; Described Main Control Tank controls the break-make of described magnetic valve according to the signal of described trigger switch.
8. Instant heating type high pressure steam generator according to claim 7, is characterized in that: be provided with level sensor in described storage tank; The signal of described level sensor outputs to described Main Control Tank; Described steam generator also comprises for the water pump for described storage tank water filling; The start and stop of described water pump are controlled by described Main Control Tank.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510872792.6A CN105276558A (en) | 2014-12-01 | 2015-11-30 | Instant heating type high-pressure steam generator |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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CN201410727854X | 2014-12-01 | ||
CN201410727854.XA CN104456504A (en) | 2014-12-01 | 2014-12-01 | Low-power-consumption and superaudio-frequency inductance instant heating type saturated steam generator |
CN201510872792.6A CN105276558A (en) | 2014-12-01 | 2015-11-30 | Instant heating type high-pressure steam generator |
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CN105276558A true CN105276558A (en) | 2016-01-27 |
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CN201410727854.XA Pending CN104456504A (en) | 2014-12-01 | 2014-12-01 | Low-power-consumption and superaudio-frequency inductance instant heating type saturated steam generator |
CN201520987095.0U Active CN205227260U (en) | 2014-12-01 | 2015-11-30 | Instant heating type high -pressure steam generator |
CN201510872792.6A Pending CN105276558A (en) | 2014-12-01 | 2015-11-30 | Instant heating type high-pressure steam generator |
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CN201410727854.XA Pending CN104456504A (en) | 2014-12-01 | 2014-12-01 | Low-power-consumption and superaudio-frequency inductance instant heating type saturated steam generator |
CN201520987095.0U Active CN205227260U (en) | 2014-12-01 | 2015-11-30 | Instant heating type high -pressure steam generator |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20190086074A1 (en) * | 2017-09-20 | 2019-03-21 | Fuelcell Energy, Inc. | Steam generator for fuel cell applications |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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GB2604605B (en) * | 2021-03-08 | 2023-06-28 | Spirax Sarco Ltd | Thermal storage and supply |
Citations (6)
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CN201303857Y (en) * | 2008-11-26 | 2009-09-09 | 梁小华 | Instant-heating water dispenser |
CN201382398Y (en) * | 2009-02-24 | 2010-01-13 | 王朝晖 | Steam generator for rapidly heating water |
CN201391856Y (en) * | 2009-04-20 | 2010-01-27 | 施洪平 | Electromagnetic heating steam boiler |
CN201764663U (en) * | 2010-07-16 | 2011-03-16 | 林威廷 | Improved structure of water boiler |
CN102927679A (en) * | 2012-11-29 | 2013-02-13 | 重庆大学 | Rapid electromagnetic sleeve-heating water heater |
US20140301723A1 (en) * | 2013-04-09 | 2014-10-09 | Masdac Co., Ltd. | Superheated-steam generator device |
-
2014
- 2014-12-01 CN CN201410727854.XA patent/CN104456504A/en active Pending
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2015
- 2015-11-30 CN CN201520987095.0U patent/CN205227260U/en active Active
- 2015-11-30 CN CN201510872792.6A patent/CN105276558A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN201303857Y (en) * | 2008-11-26 | 2009-09-09 | 梁小华 | Instant-heating water dispenser |
CN201382398Y (en) * | 2009-02-24 | 2010-01-13 | 王朝晖 | Steam generator for rapidly heating water |
CN201391856Y (en) * | 2009-04-20 | 2010-01-27 | 施洪平 | Electromagnetic heating steam boiler |
CN201764663U (en) * | 2010-07-16 | 2011-03-16 | 林威廷 | Improved structure of water boiler |
CN102927679A (en) * | 2012-11-29 | 2013-02-13 | 重庆大学 | Rapid electromagnetic sleeve-heating water heater |
US20140301723A1 (en) * | 2013-04-09 | 2014-10-09 | Masdac Co., Ltd. | Superheated-steam generator device |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20190086074A1 (en) * | 2017-09-20 | 2019-03-21 | Fuelcell Energy, Inc. | Steam generator for fuel cell applications |
US11476480B2 (en) * | 2017-09-20 | 2022-10-18 | Fuelcell Energy, Inc. | Steam generator for fuel cell applications |
Also Published As
Publication number | Publication date |
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CN104456504A (en) | 2015-03-25 |
CN205227260U (en) | 2016-05-11 |
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Application publication date: 20160127 |