CN205227259U - Instant heating type pressure boost steam generator - Google Patents
Instant heating type pressure boost steam generator Download PDFInfo
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- CN205227259U CN205227259U CN201520987094.6U CN201520987094U CN205227259U CN 205227259 U CN205227259 U CN 205227259U CN 201520987094 U CN201520987094 U CN 201520987094U CN 205227259 U CN205227259 U CN 205227259U
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Abstract
The utility model relates to an instant heating type pressure boost steam generator. This steam generator includes storage water tank, high pressure water pump and the inductance heating device that connects gradually through the pipeline, still include air compressor and high compression pump, the inductance heating device includes the controller, install stainless steel honeycomb formula hole body and the winding inductance heating coil outside the body of stainless steel honeycomb formula hole on the pipeline, the inductance heating coil is controlled by the controller. The utility model provides an instant heating type pressure boost steam generator, simple structure can generate high -pressure steam fast.
Description
Technical field
The utility model relates to a kind of steam generator, especially a kind of Instant heating type pressurised steam generator for industry cleaning link.
Background technology
The steam generator that existing industry cleaning link adopts obtains steam in common heating mode, that is to say close pressure vessel in large power, electrically heat pipe, continuous heating is carried out to water, make it to change into 180 DEG C or more, pressure is about the high steam of 1Mpa or more, for the flush clean of various workpiece.
Existing used high pressure steam generator power comparatively large (usually at 36KW or higher), therefore, its use cost is higher.Meanwhile, in pressure vessel, carry out working media State Transferring (water becomes steam), easily produce incrustation scale, need often to safeguard and check; Maintenance cost is high.After end-of-job, in order to reduce incrustation scale, common way is directly emitted by residual water, causes the waste of water resource and the pollution to environment.And this steam generator is long in the preheating time of work incipient stage, and hydraulic fluid is heated to spendable high steam state from liquid state needs about 30 minutes or longer, waste in man-hour is comparatively serious, and efficiency is lower.
Summary of the invention
Technical problem to be solved in the utility model is, overcomes the above-mentioned shortcoming of prior art, provides a kind of Instant heating type pressurised steam generator.
In order to solve above technical problem, the technical scheme that the utility model proposes is: a kind of Instant heating type pressurised steam generator, being comprised: the storage tank connected successively by pipeline, high-pressure hydraulic pump and inductance heating device; Also comprise air compressor and high-pressure pump; Described inductance heating device comprises controller, is arranged on the stainless steel honeycomb formula hole body on pipeline and is wrapped in the inductive heating coil outside the body of described stainless steel honeycomb formula hole; Described inductive heating coil is controlled by described controller; Described air compressor is described high-pressure pump conveying gas; Described high-pressure pump and water under high pressure delivery side of pump link together.
The Instant heating type pressurised steam generator that the utility model provides, structure is simple, and energy is generating high pressure steam fast; Eliminate the design of pressure vessel of the prior art, only need with common storage tank; Meanwhile, with high-pressure pump and high-pressure hydraulic pump pressurization, then instantaneously water is evaporated to steam by inductance heating device, without the need to preheating, with startup, compared to prior art, energy consumption and man-hour can be saved greatly.
Such scheme further improves and is: be provided with the first water check valve between described stainless steel honeycomb formula hole body and described high-pressure hydraulic pump; Flow backwards to prevent water or steam.
Such scheme further improves and is: described high-pressure hydraulic pump and high-pressure pump are all the piston type high pressure pumps with two pistons in parallel and cylinder body; Be provided with tube connector between described cylinder body to be interconnected; Described tube connector is arranged at the bottom of described cylinder body.
Such scheme further improves and is: described piston and cylinder body are made up of pottery; To make high-pressure pump can resistant to rust, wear-resistant.
Such scheme further improves and is: be provided with the second water check valve between described high-pressure hydraulic pump and described storage tank.
Such scheme further improves and is: be provided with the 3rd water check valve between described air compressor and described high-pressure pump.
Such scheme further improves and is: described high-pressure pump and be provided with the 4th water check valve between described high-pressure pump and the tie point of high-pressure hydraulic pump; Described first water pump is at described high-pressure hydraulic pump and between described high-pressure pump and the tie point of high-pressure hydraulic pump.
Such scheme further improves and is: the outgoing position of described inductance heating device is provided with spray gun.
Such scheme further improves and is: the magnetic valve that described steam generator also comprises Main Control Tank and is arranged between described inductance heating device and described spray gun; Described spray gun is equipped with trigger switch; Described trigger switch is connected with described Main Control Tank; Described Main Control Tank controls the break-make of described magnetic valve according to the signal of described trigger switch; Described air compressor is controlled by described Main Control Tank.
Such scheme further improves and is: be provided with level sensor in described storage tank; The signal of described level sensor outputs to described Main Control Tank; Described steam generator also comprises for the water pump for described storage tank water filling; The start and stop of described water pump are controlled by described Main Control Tank.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the utility model is further described.
Fig. 1 is the structural representation of the utility model preferred embodiment.
Fig. 2 is Fig. 1 piston higher water pump sectional structure schematic diagram.
Fig. 3 is stainless steel honeycomb formula hole body and inductive heating coil sectional structure schematic diagram in Fig. 1.
Fig. 4 is Fig. 3 perspective view.
Number in the figure is schematically as follows: 1-controller, 2-Main Control Tank, 3-storage tank, 4-water pump, 5-high-pressure hydraulic pump, 6-inductive heating coil, 7-spray gun, 8-first water check valve, 9-the 3rd water check valve, 10-second water check valve; 11-magnetic valve, 12-tube connector, 13-stainless steel honeycomb formula hole body, 14-high-pressure pump, 15-air compressor, 16-the 4th water check valve.
Detailed description of the invention
Embodiment
For making the object of the utility model embodiment, technical scheme and advantage clearly, below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is clearly and completely described.
As shown in Figures 1 to 4, the Instant heating type pressurised steam generator that the present embodiment provides, being comprised: the storage tank 3 connected successively by pipeline, high-pressure hydraulic pump 5 and inductance heating device; The inductive heating coil 6 that inductance heating device comprises controller 1, is arranged on the stainless steel honeycomb formula hole body 13 on pipeline and is wrapped in outside stainless steel honeycomb formula hole body 13; Inductive heating coil 6 is controlled by controller 1.The first water check valve 8 is provided with between stainless steel honeycomb formula hole body 13 and high-pressure hydraulic pump 5; The second water check valve 10 is provided with between piston higher water pump 5 and storage tank 3.Also comprise air compressor 15 and high-pressure pump 14, compressed air is delivered to high-pressure pump 14 by air compressor 15, is connected after high-pressure pump 14 links together with the outlet of high-pressure hydraulic pump 5 with stainless steel honeycomb formula hole body 15.
High-pressure hydraulic pump 5 is the piston type high pressure pumps with two pistons in parallel and cylinder body; Be provided with tube connector 12 between cylinder body to be interconnected; Tube connector 12 is arranged at the bottom of cylinder body.Piston is by stepper motor or driven by servomotor, and the rotating speed of stepper motor or driven by servomotor is controlled by Main Control Tank 2.Piston and cylinder body are made by ceramic material.
The same with high-pressure hydraulic pump 5, high-pressure pump 14 is also the piston type high pressure pump with two pistons in parallel and cylinder body; Be provided with tube connector between cylinder body to be interconnected; Tube connector is arranged at the bottom of cylinder body.Piston is by stepper motor or driven by servomotor, and the rotating speed of stepper motor or driven by servomotor is also controlled by Main Control Tank 2.Piston and cylinder body are also made by ceramic material.
First water check valve 8 is arranged between the tie point of high-pressure hydraulic pump 5 and high-pressure hydraulic pump 5 and high-pressure pump 14; Same, be provided with the 4th water check valve 16 between high-pressure pump 14 and this tie point.
The steam outlet of inductance heating device is provided with spray gun 7; In order to spray high steam, cleaning workpiece.
This steam generator also comprises Main Control Tank 2 and is arranged at the magnetic valve 11 between inductance heating device and spray gun 7; Spray gun 7 is equipped with trigger switch; Trigger switch is connected with Main Control Tank 2; Main Control Tank 2 carrys out the break-make of Controlling solenoid valve 11 according to the signal of trigger switch.Level sensor is provided with in storage tank 3; The signal of level sensor outputs to Main Control Tank 2; This steam generator also comprises for the water pump for storage tank 3 water filling; The start and stop of water pump are controlled by Main Control Tank 2, and air compressor 15 is also controlled by Main Control Tank 2.
Be connected by communication line between Main Control Tank 2 with controller 1, like this, whether the startup of inductance heating device also can be controlled by Main Control Tank 2, thus realizes the overall automation controlled.
Its course of work is as follows: the water level of level sensor monitoring storage tank 3 li, when water level is not enough, then starts water pump and carries out moisturizing, until it is high-order to arrive water level, namely stop; Then, air compressor 15, high-pressure pump 14 and high-pressure hydraulic pump 5 start; Air compressor provides the compressed air of about 0.8 to 1.2Mpa to high-pressure pump 14, and two cylinder bodies of high-pressure pump 14 replace working in reciprocating mode, are controlled by motor speed, air pressure is increased to 2 to 3Mpa; Two cylinder bodies of high-pressure hydraulic pump 5 also do alternately working in reciprocating mode, and the water extracted in storage tank 3 forms High-Pressure Water, sends into stainless steel honeycomb formula hole body 13 heat with pressure-air after mixing; Because the high-pressure steam pressure that the pressure of this high-pressure water gas mixture is formed after being greater than heating, steam can be effectively suppressed to backflow trend.
Inductive heating coil 6 carries out electromagnetic oscillation with the frequency of 10KHz to 30KHz, and stainless steel honeycomb formula hole body 13 can be heated to about 240 degrees Celsius, flows through the water of its inside by flash evapn, produces high steam, sprays from spray gun 7.
In addition to the implementation, the utility model can also have other embodiments.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop on the protection domain of the utility model requirement.
Claims (10)
1. an Instant heating type pressurised steam generator, be is characterized in that, comprising: the storage tank connected successively by pipeline, high-pressure hydraulic pump and inductance heating device; Also comprise air compressor and high-pressure pump; Described inductance heating device comprises controller, is arranged on the stainless steel honeycomb formula hole body on pipeline and is wrapped in the inductive heating coil outside the body of described stainless steel honeycomb formula hole; Described inductive heating coil is controlled by described controller; Described air compressor is described high-pressure pump conveying gas; Described high-pressure pump and water under high pressure delivery side of pump link together.
2. Instant heating type pressurised steam generator according to claim 1, is characterized in that: be provided with the first water check valve between described stainless steel honeycomb formula hole body and described high-pressure hydraulic pump.
3. Instant heating type pressurised steam generator according to claim 2, is characterized in that: described high-pressure hydraulic pump and high-pressure pump are all the piston type high pressure pumps with two pistons in parallel and cylinder body; Be provided with tube connector between described cylinder body to be interconnected; Described tube connector is arranged at the bottom of described cylinder body.
4. Instant heating type pressurised steam generator according to claim 3, is characterized in that: described piston and cylinder body are made up of pottery.
5. Instant heating type pressurised steam generator according to claim 4, is characterized in that: be provided with the second water check valve between described high-pressure hydraulic pump and described storage tank.
6. Instant heating type pressurised steam generator according to claim 5, is characterized in that: be provided with the 3rd water check valve between described air compressor and described high-pressure pump.
7. Instant heating type pressurised steam generator according to claim 6, is characterized in that: described high-pressure pump and be provided with the 4th water check valve between described high-pressure pump and the tie point of high-pressure hydraulic pump; Described first water pump is at described high-pressure hydraulic pump and between described high-pressure pump and the tie point of high-pressure hydraulic pump.
8. Instant heating type pressurised steam generator according to claim 7, is characterized in that: the outgoing position of described inductance heating device is provided with spray gun.
9. Instant heating type pressurised steam generator according to claim 8, is characterized in that: the magnetic valve that described steam generator also comprises Main Control Tank and is arranged between described inductance heating device and described spray gun; Described spray gun is equipped with trigger switch; Described trigger switch is connected with described Main Control Tank; Described Main Control Tank controls the break-make of described magnetic valve according to the signal of described trigger switch; Described air compressor is controlled by described Main Control Tank.
10. Instant heating type pressurised steam generator according to claim 9, is characterized in that: be provided with level sensor in described storage tank; The signal of described level sensor outputs to described Main Control Tank; Described steam generator also comprises for the water pump for described storage tank water filling; The start and stop of described water pump are controlled by described Main Control Tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520987094.6U CN205227259U (en) | 2014-12-15 | 2015-11-30 | Instant heating type pressure boost steam generator |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410787337.1 | 2014-12-15 | ||
| CN201410787337.1A CN104501124A (en) | 2014-12-15 | 2014-12-15 | Two-stage air boosting type multipurpose low-energy-consumption high-flow high-temperature steam generator |
| CN201520987094.6U CN205227259U (en) | 2014-12-15 | 2015-11-30 | Instant heating type pressure boost steam generator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205227259U true CN205227259U (en) | 2016-05-11 |
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Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410787337.1A Pending CN104501124A (en) | 2014-12-15 | 2014-12-15 | Two-stage air boosting type multipurpose low-energy-consumption high-flow high-temperature steam generator |
| CN201520987094.6U Active CN205227259U (en) | 2014-12-15 | 2015-11-30 | Instant heating type pressure boost steam generator |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410787337.1A Pending CN104501124A (en) | 2014-12-15 | 2014-12-15 | Two-stage air boosting type multipurpose low-energy-consumption high-flow high-temperature steam generator |
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| CN (2) | CN104501124A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106419513A (en) * | 2016-11-29 | 2017-02-22 | 蓝治成 | Split-type micropressure steam cooking device |
| CN109307255A (en) * | 2018-05-14 | 2019-02-05 | 广东格聚节能科技有限公司 | A kind of electromagnetic heating steam generator |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105383710B (en) * | 2015-11-24 | 2018-06-05 | 中国航空工业集团公司沈阳飞机设计研究所 | A kind of aircraft surfaces anti-corrosion cleaning method and device |
| CN107036065B (en) * | 2017-05-08 | 2019-01-11 | 袁芳革 | Double-loop scale-free steam generator |
-
2014
- 2014-12-15 CN CN201410787337.1A patent/CN104501124A/en active Pending
-
2015
- 2015-11-30 CN CN201520987094.6U patent/CN205227259U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106419513A (en) * | 2016-11-29 | 2017-02-22 | 蓝治成 | Split-type micropressure steam cooking device |
| CN109307255A (en) * | 2018-05-14 | 2019-02-05 | 广东格聚节能科技有限公司 | A kind of electromagnetic heating steam generator |
| CN109307255B (en) * | 2018-05-14 | 2019-10-29 | 广东念智节能科技有限公司 | A kind of electromagnetic heating steam generator |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104501124A (en) | 2015-04-08 |
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