CN201391856Y - Electromagnetic heating steam boiler - Google Patents
Electromagnetic heating steam boiler Download PDFInfo
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- CN201391856Y CN201391856Y CN200920302342U CN200920302342U CN201391856Y CN 201391856 Y CN201391856 Y CN 201391856Y CN 200920302342 U CN200920302342 U CN 200920302342U CN 200920302342 U CN200920302342 U CN 200920302342U CN 201391856 Y CN201391856 Y CN 201391856Y
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 37
- 238000010438 heat treatment Methods 0.000 claims abstract description 20
- 238000007689 inspection Methods 0.000 claims abstract description 15
- 239000007788 liquid Substances 0.000 claims abstract description 6
- 239000010865 sewage Substances 0.000 claims description 4
- 230000007613 environmental effect Effects 0.000 abstract description 4
- 238000010521 absorption reaction Methods 0.000 abstract 1
- 238000004134 energy conservation Methods 0.000 abstract 1
- 238000009413 insulation Methods 0.000 description 12
- 238000005485 electric heating Methods 0.000 description 3
- 230000005674 electromagnetic induction Effects 0.000 description 2
- 238000003915 air pollution Methods 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型涉及一种蒸汽锅炉,尤其涉及一种电磁加热蒸汽锅炉。The utility model relates to a steam boiler, in particular to an electromagnetic heating steam boiler.
背景技术 Background technique
目前小型蒸汽锅炉不外乎有燃油锅炉、燃气锅炉、燃煤锅炉、以及电热管加热锅炉,但是都存在这样或那样的不足。首先燃油、燃煤、燃气锅炉对空气污染严重,能耗极高,存在的安全隐患也比较多。其次,电热管加热锅炉,电热管易损坏,而且热效率低下。因此,针对这些情况,开发出一种具有安全、环保、节能的新型加热锅炉。At present, small steam boilers are nothing more than oil-fired boilers, gas-fired boilers, coal-fired boilers, and electric heating tube heating boilers, but all of them have shortcomings of one kind or another. First of all, oil-fired, coal-fired, and gas-fired boilers cause serious air pollution, high energy consumption, and many potential safety hazards. Secondly, the electric heating tube heats the boiler, the electric heating tube is easily damaged, and the thermal efficiency is low. Therefore, in view of these situations, a new type of heating boiler with safety, environmental protection and energy saving has been developed.
实用新型内容 Utility model content
本实用新型要解决的技术问题是提供一种结构简单,工作效率高,且具有安全、环保、节能的电磁加热蒸汽锅炉。The technical problem to be solved by the utility model is to provide an electromagnetic heating steam boiler with simple structure, high working efficiency, safety, environmental protection and energy saving.
为了解决上述技术问题,本实用新型采用的技术方案是:In order to solve the problems of the technologies described above, the technical solution adopted in the utility model is:
电磁加热蒸汽锅炉,包括锅炉桶体、供汽管、排汽装置、进水装置、排污阀和检查孔,所述供汽管设于锅炉桶体顶部,所述排汽装置设于锅炉桶体上部一侧,所述排汽装置包括压力观察控制器、排汽管和设于排汽管上的安全阀;所述进水装置连接于锅炉桶体下部侧面,所述进水装置包括进水管、设于进水管上的单向阀、高压泵和水质净化器,所述锅炉桶体另一侧连接有液位观察控制器,所述锅炉桶体中部以下外侧包覆有一层绝缘隔热层,所述绝缘隔热层上均匀缠绕有电磁线圈,所述电磁线圈外围均匀垂直分布有吸磁条,所述电磁线圈与设于锅炉桶体旁边的电磁加热控制器连接。Electromagnetic heating steam boiler, including boiler barrel, steam supply pipe, steam exhaust device, water inlet device, sewage valve and inspection hole, the steam supply pipe is arranged on the top of the boiler barrel, and the steam exhaust device is arranged on the boiler barrel On the upper side, the exhaust device includes a pressure observation controller, an exhaust pipe and a safety valve on the exhaust pipe; the water inlet device is connected to the lower side of the boiler barrel, and the water inlet device includes a water inlet pipe 1. A one-way valve, a high-pressure pump and a water purifier arranged on the water inlet pipe. The other side of the boiler barrel is connected to a liquid level observation controller. The outer side of the boiler barrel below the middle is covered with a layer of insulation. An electromagnetic coil is evenly wound on the insulation layer, magnetic strips are uniformly and vertically distributed on the periphery of the electromagnetic coil, and the electromagnetic coil is connected to an electromagnetic heating controller arranged next to the boiler barrel.
所述检查孔设于锅炉桶体的底部,所述排污阀连接于检查孔下端,所述排污阀下端连接有排污管。The inspection hole is arranged at the bottom of the boiler body, the drain valve is connected to the lower end of the inspection hole, and the lower end of the drain valve is connected to a drain pipe.
本实用新型的锅炉桶体中部以下外侧包覆有一层绝缘隔热层,所述绝缘隔热层上均匀缠绕有电磁线圈,所述电磁线圈外围均匀垂直分布有吸磁条,所述电磁线圈与设于锅炉桶体旁边的电磁加热控制器连接,这种结构锅炉由于电磁加热线圈和锅炉桶体没有直接接触,而是靠电磁感应加热,所以没有漏电危险。另外,采用这种结构对锅炉进行加热,有两大优点,即第一它是由外部四周均匀发热再传到内部,加热面积发挥到极致;第二由于在电磁线圈与桶体间有一隔热层,所以桶体的热量极少向外扩散,故它的热效率极高。根据测定热效转换率高达95-98%以上,这远远高于现有的任何一种形式加热结构。所述检查孔设于锅炉桶体的底部,所述排污阀连接于检查孔下端,所述排污阀下端连接有排污管,在可以使排污更彻底的同时,只要在检验时将排污阀拆卸掉,就可以通过检查孔对桶体进行年检。本实用新型的进水装置包括进水管,还包括设于进水管上的单向阀、高压泵和水质净化器。本实用新型的压力观察控制器可以采用电接点压力表控制,也可以采用更先进的感应式压力控制器,本实用新型工作原理中的压力控制是采用最简单的电接点压力表控制。The outer side below the middle part of the boiler body of the utility model is covered with a layer of insulation and heat insulation layer. Electromagnetic coils are evenly wound on the insulation and heat insulation layer. Magnetic strips are uniformly and vertically distributed on the periphery of the electromagnetic coils. The electromagnetic heating controller located next to the boiler barrel is connected. Since the electromagnetic heating coil and the boiler barrel are not in direct contact with the boiler of this structure, but are heated by electromagnetic induction, there is no danger of leakage. In addition, using this structure to heat the boiler has two advantages, that is, first, it generates heat evenly from the outside around it to the inside, and the heating area is maximized; second, because there is a heat insulation between the electromagnetic coil and the barrel layer, so the heat of the barrel rarely spreads outward, so its thermal efficiency is extremely high. According to the measurement, the conversion rate of heat efficiency is as high as 95-98%, which is far higher than that of any existing heating structure. The inspection hole is located at the bottom of the boiler barrel, the blowdown valve is connected to the lower end of the inspection hole, and the lower end of the blowdown valve is connected to a blowdown pipe, which can make the blowdown more thorough, as long as the blowdown valve is disassembled during inspection , the barrel can be inspected annually through the inspection hole. The water inlet device of the utility model includes a water inlet pipe, and also includes a one-way valve, a high-pressure pump and a water quality purifier arranged on the water inlet pipe. The pressure observation controller of the utility model can be controlled by an electric contact pressure gauge, and can also be controlled by a more advanced inductive pressure controller. The pressure control in the working principle of the utility model is controlled by the simplest electric contact pressure gauge.
本实用新型的工作原理是:The working principle of the utility model is:
电磁加热器是一种利用电磁感应原理,将电能转换为热能的装置:在电磁加热器内部,由整流电路将50HZ、380V交流电压变成直流电压,再经过控制电路将直流电压转换成频率为20-40KHZ的高频电压,高速变化的电流流过线圈会产生高速变化的磁场,当磁场内的磁力线通过导磁的锅炉桶体,其金属体内产生无数的小涡流,使下半部桶体本身自行高速发热,然后再加热到桶体内部的介质枛水,从而快速使常态的水马上达到沸点。随着蒸汽压力的不断上升,当压力达到设定上限时,电接点压力表上限触点工作,通过控制电路断开电磁加热控制器;当供汽压力下降到设定下限时,电接点压力表下限触点工作,通过控制电路打开电磁加热器。这样循环往复,使供汽压力自动保持在一个设定的范围内。由于连续加热供汽,锅炉桶体内水位逐步下降,当水位低于桶体1/3位置时,水位控制电路打开高压水泵电源,使桶体内进水;当液位升到桶体2/3位置时,水位控制电路断开高压水泵电源。这样确保桶体内水位一直在一个安全位置上自动运行。另外,锅炉桶体上部还装有安全阀,确保安全可靠,一旦压力控制系统失灵,安全阀能自动打开,并能及时发现,排除故障!The electromagnetic heater is a device that uses the principle of electromagnetic induction to convert electrical energy into heat energy: inside the electromagnetic heater, the rectifier circuit converts the 50HZ, 380V AC voltage into a DC voltage, and then converts the DC voltage into a frequency of 20-40KHZ high-frequency voltage, the high-speed changing current flowing through the coil will generate a high-speed changing magnetic field. When the magnetic field lines in the magnetic field pass through the magnetic boiler barrel, countless small eddy currents will be generated in the metal body, making the lower half of the barrel It generates heat at high speed by itself, and then heats the medium water inside the barrel, so that the normal water can reach the boiling point immediately. As the steam pressure continues to rise, when the pressure reaches the set upper limit, the upper limit contact of the electric contact pressure gauge will work, and the electromagnetic heating controller will be disconnected through the control circuit; when the steam supply pressure drops to the set lower limit, the electric contact pressure gauge will The lower limit contact works, and the electromagnetic heater is turned on through the control circuit. This cycle goes on and on, so that the steam supply pressure is automatically maintained within a set range. Due to the continuous heating and steam supply, the water level in the boiler barrel gradually decreases. When the water level is lower than the 1/3 position of the barrel body, the water level control circuit turns on the power supply of the high-pressure water pump to allow water to enter the barrel body; when the liquid level rises to the 2/3 position of the barrel body , the water level control circuit cuts off the power supply of the high-pressure water pump. This ensures that the water level in the barrel runs automatically in a safe position all the time. In addition, a safety valve is installed on the upper part of the boiler barrel to ensure safety and reliability. Once the pressure control system fails, the safety valve can be opened automatically, and the fault can be found and eliminated in time!
本实用新型的优点是:结构简单,工作效率高,具有节能,环保等优点。The utility model has the advantages of simple structure, high working efficiency, energy saving, environmental protection and the like.
附图说明 Description of drawings
下面结合附图和具体实施方式对本实用新型作进一步详细说明。The utility model is described in further detail below in conjunction with accompanying drawing and specific embodiment.
图1为本实用新型实施例的结构示意图。Fig. 1 is a schematic structural view of an embodiment of the utility model.
图2为锅炉桶体的剖面结构示意图。Fig. 2 is a schematic cross-sectional structure diagram of a boiler body.
其中:1、锅炉桶体,2、液位观察控制器,3、供汽管,4、检查孔,5、排污阀,6、排污管,7、电接点压力表,8、安全阀,9、排汽管,10、单向阀,11、高压泵,12、水质净化器,13、进水管,14、电磁线圈,15、绝缘隔热层,16、电磁加热控制器,17、吸磁条。Among them: 1. Boiler barrel, 2. Liquid level observation controller, 3. Steam supply pipe, 4. Inspection hole, 5. Sewage valve, 6. Sewage pipe, 7. Electric contact pressure gauge, 8. Safety valve, 9 , exhaust pipe, 10, one-way valve, 11, high pressure pump, 12, water purifier, 13, water inlet pipe, 14, electromagnetic coil, 15, insulation layer, 16, electromagnetic heating controller, 17, magnetism strip.
具体实施方式 Detailed ways
如图1和2所示,本实用新型的电磁加热蒸汽锅炉,包括锅炉桶体1、供汽管3、排汽装置、进水装置、排污阀5和检查孔4,供汽管3设于锅炉桶体1顶部,排汽装置设于锅炉桶体1上部一侧,该排汽装置包括电接点压力表7、排汽管9和设于排汽管9上的安全阀8,进水装置连接于锅炉桶体1下部侧面,该进水装置包括进水管13,设于进水管13上的单向阀10、高压泵11和水质净化器12,锅炉桶体1另一侧连接有液位观察控制器2,检查孔4设于锅炉桶体1的底部,排污阀5连接于检查孔4下端,排污阀5下端连接有排污管6。锅炉桶体1中部以下外侧包覆有一层绝缘隔热层15,绝缘隔热层15上均匀缠绕有电磁线圈14,电磁线圈14外围均匀垂直分布有吸磁条17,电磁线圈14与设于锅炉桶体1旁边的电磁加热控制器16连接。As shown in Figures 1 and 2, the electromagnetic heating steam boiler of the present invention includes a boiler barrel body 1, a steam supply pipe 3, a steam exhaust device, a water inlet device, a
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CN200920302342U CN201391856Y (en) | 2009-04-20 | 2009-04-20 | Electromagnetic heating steam boiler |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102628588A (en) * | 2011-02-04 | 2012-08-08 | 特电株式会社 | Superheated steam generator |
CN105276558A (en) * | 2014-12-01 | 2016-01-27 | 张敏 | Instant heating type high-pressure steam generator |
CN105937805A (en) * | 2016-06-15 | 2016-09-14 | 广州市美控电子科技有限公司 | Tracing heat water magnetizing treatment and waste heat recycling system of electromagnetic heating boiler |
CN106989375A (en) * | 2017-05-19 | 2017-07-28 | 天津市龙津科技有限公司 | Electromagnetic heating steam boiler system and its control method |
CN107438301A (en) * | 2017-09-30 | 2017-12-05 | 董道法 | Electromagnetic heating coil shielding construction and its electromagnetism steam boiler |
CN108534117A (en) * | 2018-06-18 | 2018-09-14 | 禹州市厚生堂中药有限公司 | Chinese medicinal steaming profit box type electromagnetic boiler |
CN115428974A (en) * | 2022-10-31 | 2022-12-06 | 河南省烟草公司洛阳市公司 | Tobacco leaf electromagnetic heating damping machine |
-
2009
- 2009-04-20 CN CN200920302342U patent/CN201391856Y/en not_active Expired - Fee Related
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102628588A (en) * | 2011-02-04 | 2012-08-08 | 特电株式会社 | Superheated steam generator |
CN102628588B (en) * | 2011-02-04 | 2016-03-23 | 特电株式会社 | Overheated steam generating apparatus |
CN105276558A (en) * | 2014-12-01 | 2016-01-27 | 张敏 | Instant heating type high-pressure steam generator |
CN105937805A (en) * | 2016-06-15 | 2016-09-14 | 广州市美控电子科技有限公司 | Tracing heat water magnetizing treatment and waste heat recycling system of electromagnetic heating boiler |
CN106989375A (en) * | 2017-05-19 | 2017-07-28 | 天津市龙津科技有限公司 | Electromagnetic heating steam boiler system and its control method |
CN107438301A (en) * | 2017-09-30 | 2017-12-05 | 董道法 | Electromagnetic heating coil shielding construction and its electromagnetism steam boiler |
CN107438301B (en) * | 2017-09-30 | 2023-10-27 | 董道法 | Electromagnetic heating coil shielding structure and electromagnetic steam boiler thereof |
CN108534117A (en) * | 2018-06-18 | 2018-09-14 | 禹州市厚生堂中药有限公司 | Chinese medicinal steaming profit box type electromagnetic boiler |
CN115428974A (en) * | 2022-10-31 | 2022-12-06 | 河南省烟草公司洛阳市公司 | Tobacco leaf electromagnetic heating damping machine |
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100127 Termination date: 20120420 |