CN105274775B - A kind of unbalance detection of washing machine - Google Patents

A kind of unbalance detection of washing machine Download PDF

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Publication number
CN105274775B
CN105274775B CN201410267444.1A CN201410267444A CN105274775B CN 105274775 B CN105274775 B CN 105274775B CN 201410267444 A CN201410267444 A CN 201410267444A CN 105274775 B CN105274775 B CN 105274775B
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China
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control module
washing machine
eccentricity
module
detection
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CN105274775A (en
Inventor
杨林
高秋英
方大丰
徐雯婷
逯迎
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Qingdao Haier Washing Machine Co Ltd
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Qingdao Haier Washing Machine Co Ltd
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Priority to CN201410267444.1A priority Critical patent/CN105274775B/en
Application filed by Qingdao Haier Washing Machine Co Ltd filed Critical Qingdao Haier Washing Machine Co Ltd
Priority to JP2016570843A priority patent/JP6524508B2/en
Priority to US15/318,778 priority patent/US20170121881A1/en
Priority to AU2014398012A priority patent/AU2014398012A1/en
Priority to KR1020177001074A priority patent/KR20170018432A/en
Priority to PCT/CN2014/081462 priority patent/WO2015192403A1/en
Priority to EP14895145.2A priority patent/EP3156536A4/en
Publication of CN105274775A publication Critical patent/CN105274775A/en
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Abstract

The present invention provides a kind of washing machines of uneven detection, including, main control module and functional control module, each functional control module are connected with corresponding load respectively;The functional control module includes sensor module;The sensor module is arranged independently of each other with main control module;Main control module, sensor module are connected with data/address bus and power bus respectively;The load of the sensor module corresponding sensor module is the acceleration transducer that detects for washing machine imbalance perhaps six axle sensors or nine axle sensors.Washing machine of the invention has the sensor module being independently arranged, and not only can achieve modularized production, installs the purpose of computer board of washing machine, but also detection and control that real-time active is carried out to the uneven detection of washing machine may be implemented.

Description

A kind of unbalance detection of washing machine
Technical field
The present invention relates to washing machine fields, and in particular, to a kind of uneven washing machine detected and uneven detection side Method.
Background technique
Washing machine is freed from the labour of laundry as a kind of daily household electrical appliance, by people, thus by vast User likes, and mainly includes cabinet, outer barrel, interior bucket, impeller, motor and control panel;Impeller is located in interior bucket, and interior bucket is located at outer In bucket, outer barrel is hung on cabinet by sunpender, and control panel control motor is washed and is dehydrated.When washing completion, laundry Machine is dehydrated, existing full-automatic impeller type washing machine dewatering type, is that clothing moves under the drive of interior bucket, is passed through centrifugal force Effect reaches dehydrating effect, and when clothing is unevenly distributed, Yi Zhendong when dehydration easily hits bucket, is displaced when serious, to laundry Machine quiet operation degree and motor, mechanical structure service life impact.
Existing automatic washing machine is avoided by way of hitting crash bar and triggering shutdown switch when being dehydrated uneven Bucket is hit, still, this mode is haveed the shortcomings that following: firstly, due to effect of inertia, triggering stops when eccentricity is excessive Also bucket can be hit when switch;Secondly, crash bar is fixedly mounted on a position, it is also possible to cause to hit bucket but not trigger shutdown switch Phenomenon occurs, and leads to not detect, avoids vibrating;Finally, due to which this shock randomness is stronger, in fact it could happen that outer barrel it is eccentric but Safety switch such case is not struck, this will generate " misleading ", and make washing machine will continue to be dehydrated, constant impingement cabinet, most So that casing of washing machine is displaced or damage phenomenon eventually, reduces the service life of washing machine.
Existing part washing machine measures revolving speed using photoelectric sensor, calculates acceleration, reaches control machine balance mesh , but can not precise measurement, control, when certain eccentricity, in addition to the dehydration initial velocity stage is easy to hit bucket, needs repeatedly to calculate and taste Try the dehydration of Suitable dehydration curve.
Therefore, how to realize that washing machine carries out actively real-time eccentricity detecting in dehydration, and carry out according to testing result Control becomes a urgent problem in real time.
Summary of the invention
The present invention provides a kind of washing machine of uneven detection, which has the sensor module being independently arranged, It not only can achieve modularized production, the purpose of computer board of washing machine be installed, but also the imbalance inspection to washing machine may be implemented Survey the detection and control for carrying out real-time active.
Specifically, present invention employs following technical solutions:
A kind of washing machine of uneven detection, including, main control module and functional control module, each functional control module difference It is connected with corresponding load;It is characterized by: the functional control module includes sensor module;The sensor module It is arranged independently of each other with main control module;Main control module, sensor module are connected with data/address bus and power bus respectively;It is described The load of sensor module corresponding sensor module be the acceleration transducer or six axis that are detected for washing machine imbalance Sensor or nine axle sensors.
Further, six axle sensors include 3-axis acceleration device and three-axis gyroscope:
3-axis acceleration device senses the linear acceleration and tilt angle of outer barrel, can induction bonded linearly and acceleration of gravity Amplitude and direction;
Three-axis gyroscope senses the angular velocity of rotation of outer barrel, tracks outer barrel motion direction and spinning movement;
Nine axle sensors include 3-axis acceleration device, three-axis gyroscope and three axle magnetometer, the three axis magnetic Power meter can sense the direction of motion of outer barrel.
Further, sensor module load setting is in outer barrel bottom, or is arranged in outer tub side wall, Huo Zheshe It sets at sunpender;The sensor module setting is at the upper or close sensor module load of sensor module load.
Further, the functional control module at least further includes motor control module, water inlet control module and draining Control module;At least one in the functional control module is arranged independently of each other with main control module;Main control module, each independence The functional control module of setting is connected with data/address bus and power bus respectively;Preferably, all function control moulds Block is arranged with main control module independently of each other respectively.
Further: the functional control module further include: door lock control module, drying control module, automatic dispensing One of control module, heating control module or at least two combination.
Washing machine of the invention use sensor module come realize to the unbalance condition during laundry machine dehydration into Row monitoring, while being controlled accordingly according to the result of monitoring.Due to the addition of sensor module, the control to washing machine is needed Route processed and connection relationship are correspondingly improved, the invention by sensor module independently of the master control of washing machine Module design, it is only necessary to which by the main control module of sensor module access washing machine, while carrying out corresponding software improvement can be real It is existing.Further, the invention provides a kind of washing machine of multiple functional module independents setting, by motor control Module, water inlet control module and draining control module control independently in main control module, or even by door lock control module, drying Module, dispensing control module, heating control module are also independent from main control module setting automatically.
By adopting the above technical scheme, the present invention is compared with the advantage of the prior art: the computer by that will be equipped with main control module Plate is connected with each functional control module respectively through power bus and data/address bus, so that the computer board control circuit board of washing machine Realize modular composition mode;Meanwhile corresponding load is mounted on above or at corresponding load through each functional control module, So that load control module between route shorten, enable the line construction of washing machine internal be simplified, improve load with The transmission rate of information between control module.More particularly, by setting independent for the correspondence control module of different loads Module, in later period module damage, it is only necessary to replace respective modules and achieve that washing machine maintenance dimension, simplify maintenance process, drop Low maintenance cost.Meanwhile the configuration of the present invention is simple, significant effect, it is suitable for promoting the use of.
Meanwhile the present invention provides a kind of unbalance detection of above-mentioned laundry, include the following steps:
Step S1, operation dehydration timing execute eccentricity detection examination dehydration movement,
Step S2, sensor module execute the eccentric situation of eccentricity detection operation real-time detection machine, and initial setting is de- Water curve;
Step S3 executes low speed dehydration movement, sensor module real-time detection low speed eccentricity according to water desorption curve;
Step S4 judges whether the low speed eccentricity of detection is more than limit value;
Step S5 if the determination result is YES then executes low speed eccentricity corrective action, if judging result be it is no, under One step;
Step S6 executes high speed dewatering movement, sensor module real-time detection high speed eccentricity;
Step S7 judges whether the high speed eccentricity of high speed dewatering movement is more than limit value;
Step S8, if the determination result is YES, execute high speed run-out modification movement, if judging result be it is no, with high speed dewatering Movement terminates.
Further, the low speed eccentricity corrective action in the step S5 the following steps are included:
Step S51, low speed dehydration movement stop;
Step S52 corrects water desorption curve;
Step S53 executes low speed dehydration movement according to revised water desorption curve, returns to step S3.
Further, low speed eccentricity corrective action at most executes n times in the step S5, and the N meets: 0 < N ≤10。
Further, it when low speed eccentricity corrective action executes number more than n times in the step S5, then executes following Step:
Step S54 executes water filling washing corrective action;
Step S55 executes draining movement;
Step S56 returns to step S1.
Further, the step S54 is at most executed M times, the M satisfaction: 0 M≤10 <, if step S54 is held Capable number is greater than M, then executes actuation of an alarm.
Further, in the step S8 high speed run-out modification movement the following steps are included:
Step S81 executes speed, acceleration corrective action, sensor module real-time detection high speed eccentricity;
Step S82 judges whether high speed eccentricity is more than limit value;
Step S83 if the determination result is YES then executes deceleration run-out modification, into next step, if judging result is It is no, terminated with high speed dewatering movement;
Step S84, to terminate compared with low speed dehydration movement.
Washing machine unbalance detection of the invention is realized actively real-time to washing machine progress using six axle sensors Eccentricity detecting, therefore, testing result more accurately and timely, meanwhile, the real-time detection of sensor facilitates the control of washing machine Module carries out run-out modification according to testing result in time.So detection method of the invention is more accurate, dehydration effect is improved Rate avoids washing machine and " hitting bucket " phenomenon occurs, extends the service life of washing machine.
Specifically, the present invention has the following technical effect that
1) after the present invention enters dehydration timing, progress eccentricity detection examination dehydration movement is passed when the movement carries out first The control module of sensor module real-time perfoming eccentricity detecting, washing machine is bent according to eccentricity detecting result initial setting initial dewatering Line.Therefore, initial dewatering curve of the invention in view of washing machine it is initial when eccentric situation, more tally with the actual situation, greatly The eccentric probability of formal dehydration is reduced greatly.
2) dehydration is divided into low speed water smoking and high speed dewatering stage by the present invention, in low speed water smoking and high speed Water smoking all carries out eccentricity detecting, and will not enter high speed dewatering rank when the eccentricity in low speed water smoking is not corrected Section, therefore, eccentric detection method of the invention is more accurate, much sooner, can effectively avoid washing machine and cause because of eccentric Damage.
3) present invention is substantially carried out two kinds of run-out modification modes in the low speed water smoking, and one kind being off low speed dehydration, so Water desorption curve is corrected by sensor module afterwards, is again started up low speed water smoking progress run-out modification;Another kind is when first Kind of run-out modification mode repeatedly correct it is invalid after, using water filling washing amendment, then water filling is discharged and reenters dehydration procedure. Therefore, run-out modification of the invention uses different run-out modification modes according to different stages and different eccentric results, makes It is more efficient to obtain run-out modification of the invention.
4) run-out modification of the invention is concentrated mainly on the low speed water smoking, when the low speed water smoking without acceptance of persons after directly into Enter the high speed dewatering stage, and when eccentricity in low speed water smoking is not corrected, will not then enter the high speed dewatering stage, ensure in this way High speed dewatering stage goes on smoothly, safer.
5) the high speed dewatering stage of the invention carries out eccentricity detecting simultaneously, eccentric at a high speed when occurring carrying out when eccentricity is excessive Amendment, since the eccentricity in low speed water smoking has reached requirement, so the high speed run-out modification in high speed dewatering stage is more Simply, the main operation by amendment acceleration and speed is realized, when the modification method can not achieve correction effect using drop The mode of low dewatering speed is completed to be dehydrated.Therefore, the high speed dewatering stage of the invention is capable of the progress of safety and precise, effectively keeps away Having exempted from the high speed dewatering stage there is the excessive possibility of eccentricity, guarantees that dehydration is gone on smoothly.
6) present invention detects the eccentricity of washing machine using six axle sensors, realizes to washing machine eccentricity Actively detection, and the 3-axis acceleration sensor sense linear acceleration and tilt angle of six axle sensors in real time, three axis Gyroscope perception rotation angle, therefore, six axle sensors that the present invention uses not only are only capable of the linear acceleration to outer barrel in real time Degree and tilt angle are detected, but also can be avoided to greatest extent because rotating angle brought by interior bucket rotation, are made The result for obtaining detection of the invention is more accurate.
Detailed description of the invention
Fig. 1 the structural representation of present invention;
Power bus connection schematic diagram Fig. 2 of the invention;
Data/address bus connection schematic diagram Fig. 3 of the invention;
Program control flow chart Fig. 4 of the invention;
Water desorption curve figure Fig. 5 of the invention;
Fig. 6 sensor of the invention module composition schematic diagram;
The composition schematic diagram of nine axle sensors Fig. 7 of the invention;
Eccentricity test position schematic diagram Fig. 8 of the invention;
Cabinet tilt angle test schematic diagram Fig. 9 of the invention.
Figure label explanation: 1-main control module, 2-power buses, 3-data/address bus, 4-water inlet control modules, 5- Control module is drained, 6-door lock control modules, 7-drying control modules, 8-launch control module, 9-computer heating controls automatically Module, 10-motor control modules, 11-control panels, 12-power supply adaptors, 13- sensor module, 41-inlet valves, 51-drain valves, 61-door locks, 71-drying components, 81-automatic putting modules, 91-heater strips, 101-load motors, The load of 131- sensor module.
Specific embodiment
A kind of washing machine of uneven detection of the invention is described in detail with reference to the accompanying drawing:
As shown in Figure 1, a kind of uneven detection washing machine of the invention, including, main control module 1 and functional control module, Each functional control module is connected with corresponding load respectively;The functional control module includes sensor module 13;Described Sensor module 13 and main control module 1 are arranged independently of each other;Main control module 1, sensor module 13 respectively with data/address bus 3 and dynamic Power bus 2 is connected;The corresponding sensor module of sensor module 11 load 131 is for the detection of washing machine imbalance Acceleration transducer perhaps six axle sensors or nine axle sensors.
As shown in fig. 7, six axle sensor of the present invention includes 3-axis acceleration device and three-axis gyroscope:
3-axis acceleration device senses the linear acceleration and tilt angle of outer barrel, can induction bonded linearly and acceleration of gravity Amplitude and direction;
Three-axis gyroscope senses the angular velocity of rotation of outer barrel, tracks outer barrel motion direction and spinning movement;
As shown in fig. 7, nine axle sensor of the present invention includes 3-axis acceleration device, three-axis gyroscope and three axis magnetic force Meter, the three axle magnetometer can sense the direction of motion of outer barrel.
As a kind of preferred embodiment of the invention, sensor module load 131 of the present invention is arranged in outer barrel Bottom, perhaps setting in outer tub side wall or is arranged at sunpender;The setting of sensor module 11 is negative in sensor module It carries on 131 or at sensor module load 131.
As a kind of preferred embodiment of the invention, the functional control module at least further includes motor control module 10, control module 4 of intaking and draining control module 5;At least one in the functional control module is mutually only with main control module 1 It erects and sets;Main control module 1, each functional control module being independently arranged are connected with data/address bus 3 and power bus 2 respectively; Preferably, all functional control modules are arranged with main control module 1 independently of each other respectively.
In the present embodiment, each functional control module is respectively connected with corresponding load;Each functional module is separately mounted to pair It should load or at corresponding load.The load of the main control module 1 is control panel 11, the electricity equipped with main control module 1 Road plate is mounted at control panel 11.The control panel 11 further includes the human-computer interactions such as key, charactron, LCD display Equipment.The load of the main control module 1 is each functional control module, man-machine communication's information that control panel 11 is reacted After being handled, analyzed with the information of each functional control module feedback, command signal is issued to each functional control module, makes each function Energy control module controls corresponding load according to corresponding instruction signal respectively.
In the present embodiment, the load of the motor control module 10 is load motor 101, the load motor 101 For any motors such as series excited machine, variable-frequency motor or DD direct driving motors.The motor control module 10 is set to independent electrical On the plate of road or it is set in control circuit board;Preferably, the independent circuits plate equipped with motor control module 10 is mounted on load motor On 101 or at load motor 101;It is further preferred that the motor control module 10 is to be mounted on load motor 10 On intelligent computer plate.
In the present embodiment, the load of the water inlet control module 4 is, for controlling the water inlet group of water inlet pipe on off operating mode Part.In the present embodiment, the water inlet component is set as inlet valve 41, and the water inlet control module 4 is set to independent circuits plate Above or it is set in control circuit board;Preferably, the independent circuits plate equipped with water inlet control module 4 is arranged close to inlet valve 41 Place;It is further preferred that the water inlet control module 4 is the intelligent computer plate being arranged close at inlet valve 41.
In the present embodiment, the load of the draining control module 5 is load drain assembly, the load drain assembly For the draining pump and/or drain valve 51 for controlling drainpipe opening and closing, in the present embodiment, the load drain assembly is draining Valve 51.The draining control module 5 is set on independent circuits plate or is set in control circuit board;Preferably, it is equipped with draining control The independent circuits plate of molding block 5 is arranged close at drain valve 51;It is further preferred that the draining control module 5 is peace The intelligent computer plate being installed adjacent at drain valve 51.
In the present embodiment, above-mentioned independent circuits plate is and control circuit board is separated, the circuit that is independently arranged Plate.To simplify the step of circuit board repair, replacement so that the corresponding function control module respectively loaded is realized and is independently arranged Suddenly, maintenance, the production efficiency of washing machine are improved.
In the present embodiment, set respectively in the motor control module 10, water inlet control module 4 and draining control module 5 It is equipped with data bus terminal and power bus terminal;The data bus terminal of each functional control module respectively with 3 phase of data/address bus Connection, power bus terminal are connected with power bus 2 respectively.
By the way that the power bus terminal of each functional control module is connected with power bus, so that each functional control module The on-off of power bus and the load of each road is controlled, so that respective load obtains power supply and acts.Meanwhile by by each function control The data bus terminal of module is connected with data/address bus, and the human-machine interactive information obtained by main control module is communicated to function control Molding block, to control the action state of corresponding load;Or the action message of each load is fed back into main control module, to realize master Control the transmitting of information between module and each functional control module.
As shown in Fig. 2, it is total to extend power into washing machine shell in the present embodiment, at the power supply adaptor 12 of washing machine Line 2, the power bus 2 successively load 131, inlet valve 41, load motor 101 by control panel 11, sensor module With drain valve 51.The power bus 2 loads 131, inlet valve 41, load motor 101 in control panel 11, sensor module Be respectively equipped with corresponding port at drain valve 51, each port respectively with corresponding main control module 1, sensor module 13, into Water management module 4, motor control module 10 are connected with the terminal of draining control module 5.By power bus by main control module 1, sensor module 13, water inlet control module 4, motor control module 10 and draining control module 5 are sequentially connected in series, and are realized The power distribution of each functional control module in each load or at load is set.In the present embodiment, above-mentioned main control module It can be also connected in series by any order through power bus with each functional control module.
As shown in figure 3, it is total to extend data in the present embodiment, at the control panel on washing machine top into washing machine shell Line 3, the data/address bus 3 is successively by sensor module load 131, inlet valve 41, load motor 101 and drain valve 51. The data/address bus 3 loads in sensor module and is respectively equipped with phase at 131, inlet valve 41, load motor 101 and drain valve 51 Corresponding port, each port respectively with corresponding sensor module 13, water inlet control module 4, motor control module 10 and draining The terminal of control module 5 is connected.By data/address bus by main control module 1, sensor module 13, water inlet control module 4, motor Control module 10 and draining control module 5 are sequentially connected in series, and realize each function being arranged in each load or at load Information transmission between energy control module.In the present embodiment, above-mentioned main control module and each functional control module can also be by any orders It is connected in series through data/address bus.
As a kind of preferred embodiment of the invention: the functional control module further include: door lock control module 6, Dry control module 7, the automatic combination for launching one of control module 8, heating control module 9 or at least two.
As a kind of preferred embodiment of the invention, the load of the drying control module 7 is to constitute washing machine to dry Each drying component 71 of drying object system;The drying control module 7 can be set on independent circuits plate or be set to control circuit On plate.Preferably, the drying control module 7 be for control washing machine dry 71 working condition of component, be mounted on and lean on Intelligent control computer plate at nearly drying component.Constitute drying control module 7 intelligent control computer plate directly with drying component It is connected.
In the present embodiment, the data/address bus 3 is successively by control panel 11, drying component 71, inlet valve 41, load Motor 101 and drain valve 51.The data/address bus 3 is respectively equipped with corresponding port, each port point at above-mentioned each load It is not connected with the terminal of corresponding drying control module 7, water inlet control module 4, motor control module 10 and draining control module 5 It connects, makes data/address bus by main control module, drying control module, water inlet control module, motor control module and draining control module Be sequentially connected in series, realize be arranged in each load or each functional control module at the load between information transmission.This In embodiment, above-mentioned main control module can be also connected in series by any order through data/address bus with each functional control module.
In the present embodiment, extend power bus 2 at the power supply adaptor 12 of washing machine into washing machine shell, it is described Power bus 2 is successively by control panel 11, drying component 71, inlet valve 41, load motor 101 and drain valve 51.Described Power bus 2 is respectively equipped with corresponding port at above-mentioned each load, each port respectively with corresponding main control module 1, dry Dry control module 7, water inlet control module 4, motor control module 10 are connected with the terminal of draining control module 5.Pass through power Main control module, drying control module, water inlet control module, motor control module and draining control module are sequentially connected in series company by bus It connects, realizes the power distribution for each functional control module being arranged in each load or at load.It is above-mentioned in the present embodiment Main control module can be also connected in series by any order through power bus with each functional control module.
As a kind of preferred embodiment of the invention;The automatic dispensing control module 8 can be set to independent circuits plate Above or it is set in control circuit board;The load of the automatic dispensing control module 8 is that control detergent box 82 is launched automatic Putting module 81.In the present embodiment, the automatic putting module 81 is made of automatic feeder, outside automatic feeder and washing machine Bucket is connected through launching pipeline, and the dispensing pipeline is equipped with control valve.Preferably, the automatic dispensing control module 8 For liquid detergent and/or washing powder and/or softening agent for controlling washing machine injected volume, be arranged close at control valve Intelligent control computer plate.Constitute the automatic intelligent control computer plate for launching control module 8 directly with form automatic putting module 81 Control valve be connected.
In the present embodiment, the data/address bus 3 is successively by control panel 11, the automatic putting module of detergent box 81, inlet valve 41, load motor 101 and drain valve 51.The data/address bus 3 is respectively equipped with corresponding at above-mentioned each load Port, each port respectively with corresponding automatic dispensing control module 8, water inlet control module 4, motor control module 10 and draining The terminal of control module 5 is connected, and makes data/address bus by main control module, launches control module automatically, water inlet control module, motor Control module and draining control module are sequentially connected in series, and realize each function control being arranged in each load or at load The information of intermodule processed is transmitted.In the present embodiment, above-mentioned main control module and each functional control module can also be by any orders through number It is connected in series according to bus.
In the present embodiment, extend power bus 2 at the power supply adaptor of washing machine into washing machine shell, described is dynamic Power bus 2 is successively by control panel 11, the automatic putting module 81 of detergent box 82, inlet valve 41, load motor 101 and row Water valve 51.The power bus 2 is respectively equipped with corresponding port at above-mentioned each load, each port respectively with it is corresponding Main control module 1 launches control module, water inlet control module 4, motor control module 10 and the terminal for draining control module 5 automatically It is connected.Control module, water inlet control module, motor control module and row are launched by main control module, automatically by power bus Water management module is sequentially connected in series, and realizes the power for each functional control module being arranged in each load or at load Distribution.In the present embodiment, above-mentioned main control module can also connect by any order through power bus with each functional control module Connection.
As a kind of preferred embodiment of the invention, the heating control module 9 can be set to independent circuits plate on or In control circuit board.The load of the heating control module is the heating component in heating system.The heating group Part includes any heating component such as heater strip 91, heating tube or heat pump system.In the present embodiment, it is preferred that heating component For heater strip 91;It is further preferred that the heater strip 91 is set in inlet pipeline, water inlet water flow is heated.It is described Heating control module 9 be for controlling the heating component heated condition of washing machine, the intelligence that is arranged close at heater strip 91 It can control computer board.The intelligent control circuit for constituting heating control module 9 is directly connected with heater strip 91.
In the present embodiment, the data/address bus 3 successively by control panel 11, inlet valve 41, at the heater strip 91, Load motor 101 and drain valve 51.The data/address bus 3 is respectively equipped with corresponding port at above-mentioned each load, each to hold Mouth respectively with it is corresponding water inlet control module 4, heating control module 9, motor control module 10 and drain control module 5 terminal It is connected, controls data/address bus by main control module, water inlet control module, heating control module, motor control module and draining Module is sequentially connected in series, realize be arranged in each load or each functional control module at the load between information pass It is defeated.In the present embodiment, above-mentioned main control module can also carry out the company of series connection through data/address bus by any order with each functional control module It connects.
In the present embodiment, extend power bus 2 at the power supply adaptor of washing machine into washing machine shell, described is dynamic Power bus 2 is successively by control panel 11, inlet valve 41, at the heater strip 91, load motor 101 and drain valve 51.It is described Power bus 2 be respectively equipped with corresponding port at above-mentioned each load, each port respectively with corresponding main control module 1, Water inlet control module 4, heating control module 9, motor control module 10 are connected with the terminal of draining control module 5.By dynamic Main control module, water inlet control module, heating control module, motor control module and draining control module are sequentially connected in series by power bus Connection realizes the power distribution for each functional control module being arranged in each load or at load.In the present embodiment, on Stating main control module can be also connected in series by any order through power bus with each functional control module.
As a kind of preferred embodiment of the invention: at least one functional control module and master control in above embodiment Module 1 is set in control circuit board, is set to each functional control module in control circuit board jointly with main control module 1 respectively through even Wiring is connected with corresponding load.Meanwhile distinguishing equipped with the control circuit board of main control module and at least one functional control module Through power bus and data/address bus, other are set to each functional control module on the circuit board relatively independent with control circuit board It is sequentially connected in series, it is upper or negative close to corresponding to that the independent circuits plate equipped with each functional control module is mounted on corresponding load At load.
Since the common main control module 1 in control circuit board is mutually interconnected with each functional control module through connecting circuit It connects, and main control module 1 and each functional control module is made to be connected respectively through power bus terminal with power bus, through data bus terminal Son is connected with data/address bus so that set in the control circuit board main control module 1 and each functional control module respectively with its Each functional control module that he is set on independent circuits plate is connected in series with each other, and has been reached main control module 1 and each function control Module effect interconnected realizes the purpose of each intermodular data transmission, dynamic Control.
A kind of washing machine unbalance detection of the invention is described in detail with reference to the accompanying drawing:
As shown in figure 4, being a kind of program control flow chart of washing machine unbalance detection of the invention, including as follows Step:
Step S1, operation dehydration timing execute eccentricity detection examination dehydration movement.
User's operation control panel 11 makes washing machine work, and main control module 1 controls washing machine and enters dehydration timing, main Control module 1 controls motor control module 10 and eccentricity detection examination dehydration movement is first carried out, and eccentricity detection examination dehydration movement is In order to detect washing machine enter dehydration timing it is initial when eccentric situation.Eccentricity detection examination dehydration movement is that washing machine inner tub is light Micro- rotates, and in the moment of rotation, the eccentricity detection that sensor detection module carries out washing machine immediately is initial to obtain Eccentricity.Because including eccentricity detection examination dehydration movement in eccentric quantity measuring method of the invention, the present invention can be kept away Exempt from washing machine have just enter into the water smoking due to eccentricity is excessive and there is a phenomenon where " hitting bucket ", and this phenomenon is in existing dehydration Stage is not can avoid and the frequency occurred is very high.
Step S2, sensor module execute the eccentric situation of eccentricity detection operation real-time detection machine, and initial setting is de- Water curve.
Washing machine of the invention is provided with the sensor module 13 of detection eccentricity, and sensor of the invention module 13 can be right The eccentricity of washing machine carries out actively detection in real time.Sensor module 13 is examined when eccentricity detects examination dehydration movement It surveys, obtains the initial eccentricity amount of outer barrel of washing machine, and according to the initial eccentricity amount initial setting water desorption curve.Of the invention is initial Water desorption curve is the theoretical curve in water smoking, generally comprises eccentricity detection examination water smoking, low speed water smoking and high speed Water smoking, but in actual dehydration, due to that can be modified to eccentricity, water desorption curve can also be made Corresponding amendment is to guarantee going on smoothly for water smoking.Water desorption curve of the invention can according to the initial eccentricity amount of washing machine into Row selection guarantees going on smoothly for dehydration to obtain most suitable dewatering speed, avoids eccentric " hitting bucket " phenomenon.
Step S3 executes low speed dehydration movement, sensor module real-time detection low speed eccentricity according to water desorption curve.
The data that sensor of the invention module 13 is tested and analyzed to main control module 1 by the transmission of data/address bus 3, master control mould Block 1 controls motor control module 10 according to data and executes low speed dehydration movement into the low speed water smoking, in the low speed water smoking The detection of 13 real-time perfoming eccentricity of sensor module.The present invention enters the low speed water smoking according to the dehydration of initial setting for the first time Curve, after carrying out run-out modification in the low speed water smoking, the water desorption curve of initial setting is modified accordingly, then again Into the low speed water smoking according to revised water desorption curve.
Step S4 judges whether the low speed eccentricity of detection is more than limit value.
The setting of limit value of the invention needs to obtain by accordingly experiment, due to type difference, cause different types of Washing machine limit value can be different, and outer barrel occurs eccentric and outer barrel is caused to hit the critical of cabinet when limit value is laundry machine dehydration Inclination angle value.
Step S5 if the determination result is YES then executes low speed eccentricity corrective action, if judging result be it is no, under One step.
Step S6 executes high speed dewatering movement, sensor module real-time detection high speed eccentricity.
Step S7 judges whether the high speed eccentricity of high speed dewatering movement is more than limit value.
Step S8, if the determination result is YES, execute high speed run-out modification movement, if judging result be it is no, with high speed dewatering Movement terminates.
Dehydration is divided into three phases by unbalance detection of the invention: the eccentricity detection examination water smoking, main If obtaining initial eccentricity amount by examination dehydration, initial dewatering curve is determined;The low speed water smoking, be carry out eccentricity detection and Modified Main Stage, and when eccentricity in low speed water smoking is not corrected, will not enter the high speed dewatering stage;High speed dewatering Stage is the Main Stage being dehydrated, and the high speed dewatering stage also carries out eccentricity detecting and amendment, it should by those skilled in the art Member will be understood by, and since the low speed water smoking is to eccentricity to meet the requirements, finally complete to be dehydrated with the high speed dewatering stage.
Therefore, unbalance detection of the invention can actively carry out eccentricity detecting and amendment in real time, and not The same water smoking carries out targetedly eccentricity detecting and amendment, so unbalance detection of the invention is more accurate, It reacts sensitiveer.
As a preferred embodiment of the present invention, the present invention is disclosed simultaneously in the inclined of low speed water smoking progress Heart modification method, specifically, low speed eccentricity corrective action in the step S5 the following steps are included:
Step S51, low speed dehydration movement stop;
Step S52 corrects water desorption curve;
Step S53 executes low speed dehydration movement according to revised water desorption curve, returns to step S3.
The eccentricity that the present invention is detected when sensor is greater than limit value, that is, main when hitting barrel trend or hitting barrel situation It controls module 1 and issues the signal that motor stops to motor control module 10, motor control module 10 controls motor stopping movement, simultaneously Sensor module 13 will correct water desorption curve again, reenter the low speed water smoking according to revised water desorption curve.
As a kind of preferred embodiment of the invention, low speed eccentricity corrective action is most in step S5 of the invention N times are executed, the N meets: 0 N≤10 <;Preferably, N=3 times.
As a preferred embodiment of the present invention, it is greater than when above-mentioned steps 551-S53 not can solve eccentricity still When the problem of limit value, that is, work as, when low speed eccentricity corrective action executes number more than n times in the step S5, then executes Following steps:
Step S54 executes water filling washing corrective action;
Step S55 executes draining movement;
Step S56 returns to step S1.As a kind of preferred embodiment of the invention, step S54 of the invention is most It executes M times, the M satisfaction: 0 M≤10 <, it is preferable that M=3 times.If the number that step S54 is executed is greater than M, execute Actuation of an alarm.
Above-mentioned run-out modification method is main control module 1 to the water inlet sending signal of control module 4, and water inlet control module 4 is controlled Water intake valve processed, the mode washed again balance bias;It is drained after balance and reruns dehydration timing again, if repeatedly for three times If water inlet amendment is not still avoided that " hitting bucket ", control module will alarm.
Run-out modification method that analysis both the above carried out in the low speed water smoking is it is found that low speed water smoking of the invention It only just can then alarm, use after eccentricity can not be corrected into the high speed dewatering stage when eccentricity is less than limit value Family is with carrying out eccentric balance manually according to alarm or carrying out relevant maintenance.Therefore, the present invention can avoid in high speed dewatering rank Section leads to " hitting bucket " since eccentricity is excessive, and " the hitting bucket " in high speed dewatering stage is often larger to the damage of casing of washing machine.
In order to further guarantee going on smoothly for water smoking, the present invention has carried out bias in the high speed dewatering stage simultaneously Detection and run-out modification, as a kind of preferred embodiment of the invention, the high speed bias in step S8 of the present invention is repaired Direct action the following steps are included:
Step S81 executes speed, acceleration corrective action, sensor module real-time detection high speed eccentricity;
Step S82 judges whether high speed eccentricity is more than limit value;
Step S83 if the determination result is YES then executes deceleration run-out modification, into next step, if judging result is It is no, terminated with high speed dewatering movement;
Step S84, to terminate compared with low speed dehydration movement.
The correction result in high speed dewatering stage of the invention is finally terminated with high speed dewatering movement or lower quick-action work, this The high speed dewatering stage can just be entered when mainly only meeting limit value due to the eccentricity in low speed water smoking of the invention.Cause This, strictly speaking, high speed run-out modification movement of the invention is to further ensure that smoothly completing for dehydration.Institute in the present invention The relatively low speed dehydration movement referred to refers to that the revolving speed of dehydration is slightly less than the revolving speed in the high speed dewatering stage of former setting, but this is lower Revolving speed is still able to satisfy dehydration and requires, and " hitting bucket " phenomenon will not occur.Therefore, the run-out modification in high speed dewatering stage of the invention Acceleration, speed are mainly corrected by 1 order motor control module 10 of main control module to realize.
As shown in figure 5, be a kind of water desorption curve figure of the invention, wherein in figure:
The part 0-a: eccentricity detection examination dehydration movement;
The part a-b: motor stops;
The part b-c: motor Accelerating running enters the low speed water smoking;
The part c-d: low speed water smoking, the operation of motor low speed;
The part d-e: motor Accelerating running enters the high speed dewatering stage;
The part e-f: high speed dewatering stage, high speed operation of motor.
It should be readily appreciated by one skilled in the art, which is example plot, in actual moving process, Because it is different to be dehydrated actual conditions, water desorption curve is also different.For example, the motor in a-b stage will not stop, decelerating through motor is arrived Certain value directly enters the low speed water smoking from the examination water smoking;The high speed of e-f is entered from the low speed water smoking of c-d Water smoking needs to carry out multiple adjustment, steps into, rather than directly disposably accelerates from the low speed water smoking in this curve Into the high speed dewatering stage.
Sensor of the invention module as shown in Figure 6 further includes operation control chip part:
Operation control chip of the present invention:
Examination dehydration movement and low speed dehydration action phase are detected according to 3-axis acceleration and three-axis gyroscope in eccentricity Distance relation between detection data and outer barrel and cabinet corrects out eccentricity limit value data, and parses and do not hit the de- of bucket Water curved line arithmetic;
It is dehydrated action phase in high speed dewatering action phase or compared with low speed, operation corrects acceleration and speed by the algorithm The water desorption curve of angle value, and according to 3-axis acceleration and three-axis gyroscope real-time correction, maintenance does not hit tubbiness state until de- Water EP (end of program).
In order to further increase the accuracy of detection, as shown in figure 8, the real-time detection of sensor module of the present invention When at least one in the middle part of outer barrel top, and/or outer barrel, and/or on outer barrel lower part is arranged in position at the hour, it is preferable that institute Hour when the real-time detection position for the sensor module stated is separately positioned on 8 of three height in outer barrel upper, middle and lower Place.
In the actual use process, the cabinet of washing machine may cause to tilt since the position of placement is uneven, because This needs to consider the variable in actual eccentricity limit value, as shown in figure 9, eccentricity limit value of the present invention is also Depending on the inclination angle alpha that cabinet is horizontally arranged, 0 α≤10 ° <, only when the inclination angle alpha of cabinet meets this model When enclosing interior, limit value is only effectively, and when an angle of inclination is too large, limit value is no longer applicable in.
The above is only presently preferred embodiments of the present invention, is not intended to limit the present invention in any form, though So the present invention has been disclosed as a preferred embodiment, and however, it is not intended to limit the invention, any technology people for being familiar with this patent Member without departing from the scope of the present invention, when the technology contents using above-mentioned prompt make it is a little change or be modified to The equivalent embodiment of equivalent variations, but anything that does not depart from the technical scheme of the invention content, it is right according to the technical essence of the invention Any simple modification, equivalent change and modification made by above embodiments, in the range of still falling within the present invention program.

Claims (10)

1. a kind of unbalance detection of washing machine, which is characterized in that washing machine includes main control module (1) and function control Module, each functional control module are connected with corresponding load respectively;It is characterized by: the functional control module includes sensing Device module (13);The sensor module (13) and main control module (1) is arranged independently of each other;Main control module (1), sensor die Block (13) is connected with data/address bus (3) and power bus (2) respectively;The corresponding sensor die of sensor module (11) Block load (131) is that perhaps six axle sensors or nine axis sense for the acceleration transducer that detect for washing machine imbalance Device;
Unbalance detection includes the following steps:
Step S1, operation dehydration timing execute eccentricity detection examination dehydration movement,
Step S2, sensor module execute the eccentric situation of eccentricity detection operation real-time detection machine, and initial setting dehydration is bent Line;
Step S3 executes low speed dehydration movement, sensor module real-time detection low speed eccentricity according to water desorption curve;
Step S4 judges whether the low speed eccentricity of detection is more than limit value;
Step S5 if the determination result is YES then executes low speed eccentricity corrective action, if judging result be it is no, into next step Suddenly;
Step S6 executes high speed dewatering movement, sensor module real-time detection high speed eccentricity;
Step S7 judges whether the high speed eccentricity of high speed dewatering movement is more than limit value;
Step S8, if the determination result is YES, execute high speed run-out modification movement, if judging result be it is no, acted with high speed dewatering Terminate;
Low speed eccentricity corrective action in the step S5 the following steps are included:
Step S51, low speed dehydration movement stop;
Step S52 corrects water desorption curve;
Step S53 executes low speed dehydration movement according to revised water desorption curve, returns to step S3.
2. a kind of unbalance detection of washing machine according to claim 1, which is characterized in that in the step S5 Low speed eccentricity corrective action at most executes n times, and the N meets: 0 N≤10 <.
3. a kind of unbalance detection of washing machine according to claim 2, which is characterized in that in the step S5 When low speed eccentricity corrective action executes number more than n times, then following steps are executed:
Step S54 executes water filling washing corrective action;
Step S55 executes draining movement;
Step S56 returns to step S1.
4. a kind of unbalance detection of washing machine according to claim 3, which is characterized in that the step S54 It at most executes M times, the M satisfaction: 0 M≤10 < execute actuation of an alarm if the number that step S54 is executed is greater than M.
5. a kind of unbalance detection of washing machine according to claim 1, which is characterized in that in the step S8 High speed run-out modification movement the following steps are included:
Step S81 executes speed, acceleration corrective action, sensor module real-time detection high speed eccentricity;
Step S82 judges whether high speed eccentricity is more than limit value;
Step S83 if the determination result is YES then executes deceleration run-out modification, into next step, if judging result be it is no, with High speed dewatering movement terminates;
Step S84, to terminate compared with low speed dehydration movement.
6. a kind of unbalance detection of washing machine according to claim 1, which is characterized in that the six axis sensing Device includes 3-axis acceleration device and three-axis gyroscope:
3-axis acceleration device sense outer barrel linear acceleration and tilt angle, can induction bonded linearly with the width of acceleration of gravity Degree and direction;
Three-axis gyroscope senses the angular velocity of rotation of outer barrel, tracks outer barrel motion direction and spinning movement;
Nine axle sensors include 3-axis acceleration device, three-axis gyroscope and three axle magnetometer, the three axle magnetometer The direction of motion of outer barrel can be sensed.
7. a kind of unbalance detection of washing machine according to claim 1, which is characterized in that the sensor die Block loads (131) setting in outer barrel bottom, and perhaps setting in outer tub side wall or is arranged at sunpender;The sensor die Block (11) setting is in sensor module load (131) or at sensor module load (131).
8. a kind of unbalance detection of washing machine according to claim 1, which is characterized in that the function control Module at least further includes motor control module (10), water inlet control module (4) and draining control module (5);The function control At least one in molding block is arranged independently of each other with main control module (1);Main control module (1), each function control being independently arranged Module is connected with data/address bus (3) and power bus (2) respectively.
9. a kind of unbalance detection of washing machine according to claim 8, which is characterized in that all functions Control module is arranged with main control module (1) independently of each other respectively.
10. a kind of unbalance detection of washing machine according to claim 1, it is characterised in that: the function control Molding block further include: door lock control module (6), launches control module (8), heating control module at drying control module (7) automatically One of (9) or at least two combination.
CN201410267444.1A 2014-06-16 2014-06-16 A kind of unbalance detection of washing machine Active CN105274775B (en)

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CN201410267444.1A CN105274775B (en) 2014-06-16 2014-06-16 A kind of unbalance detection of washing machine
US15/318,778 US20170121881A1 (en) 2014-06-16 2014-07-02 A method for detecting imbalance of washing machine, and a washing machine
AU2014398012A AU2014398012A1 (en) 2014-06-16 2014-07-02 Method for detecting imbalance of washing machine, and washing machine
KR1020177001074A KR20170018432A (en) 2014-06-16 2014-07-02 Method for detecting imbalance of washing machine, and washing machine
JP2016570843A JP6524508B2 (en) 2014-06-16 2014-07-02 Washing machine imbalance detection method and washing machine
PCT/CN2014/081462 WO2015192403A1 (en) 2014-06-16 2014-07-02 Method for detecting imbalance of washing machine, and washing machine
EP14895145.2A EP3156536A4 (en) 2014-06-16 2014-07-02 Method for detecting imbalance of washing machine, and washing machine

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