CN105274464A - Wire core wire tinning device and method - Google Patents
Wire core wire tinning device and method Download PDFInfo
- Publication number
- CN105274464A CN105274464A CN201510702687.8A CN201510702687A CN105274464A CN 105274464 A CN105274464 A CN 105274464A CN 201510702687 A CN201510702687 A CN 201510702687A CN 105274464 A CN105274464 A CN 105274464A
- Authority
- CN
- China
- Prior art keywords
- brace table
- tin
- fever head
- core wires
- heart yearn
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims description 12
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 65
- 239000000463 material Substances 0.000 claims abstract description 37
- 238000004140 cleaning Methods 0.000 claims abstract description 18
- 206010037660 Pyrexia Diseases 0.000 claims description 53
- 230000003028 elevating effect Effects 0.000 claims description 9
- 238000007747 plating Methods 0.000 claims description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- 229910001069 Ti alloy Inorganic materials 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000004575 stone Substances 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- 238000003786 synthesis reaction Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 238000010438 heat treatment Methods 0.000 abstract description 12
- 230000004907 flux Effects 0.000 abstract description 10
- 239000002360 explosive Substances 0.000 abstract description 4
- 238000003754 machining Methods 0.000 abstract description 4
- 239000007787 solid Substances 0.000 abstract description 3
- 239000000155 melt Substances 0.000 abstract description 2
- 239000007788 liquid Substances 0.000 abstract 1
- 238000005476 soldering Methods 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000004093 laser heating Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Coating With Molten Metal (AREA)
- Wire Processing (AREA)
Abstract
The invention relates to a wire core wire tinning device. The wire core wire tinning device comprises a tin feeder used for conveying tin materials, a heating head used for heating and a supporting table. The tin feeder is located on the first side of the supporting table. A plurality of grooves used for containing core wires are formed in the supporting face of the supporting table. The heating head is located close to the side, provided with the grooves, of the supporting table. A cleaning device is arranged on the second side close to the supporting table. During machining, the tin feeder of the device feeds the tin materials to the position between the core wires and the heating head, the heating head downwards presses and melts the tin materials and guides the tin materials through the grooves to complete tinning, and afterwards the cleaning device is used for cleaning the heating head and the supporting table. The structure of the device is simple, flux is not needed for core wire tinning, the phenomena that the flux is flammable and explosive are avoided, safety is improved, and production input is also reduced; the solid tin materials are directly used and are not melted into tin liquid for standby use, machining processes are simplified, and steps are few; multiple core wires can be machined at a time, the production period is shortened, batched machining can be achieved, and production cost is reduced.
Description
Technical field
The present invention relates to wire rod assembling field, particularly relate to a kind of core wires tinning stack and tin plating method.
Background technology
Wire rod is widely used in the industry, and wire rod, when with junctor assembly welding, needs first to the zinc-plated weldability increasing wire rod of heart yearn of wire rod, and then welds with junctor.Again heart yearn is immersed after the zinc-plated most employing of heart yearn in traditional technology first coats soldering flux to heart yearn and carry out zinc-plated in the good tin liquor of melting, take out wire rod afterwards.This technology complex procedures, step is more, and the production cycle is long, and machine construction is complicated, cost is high, without heart yearn correcting function, and need in production process to use inflammable and explosive soldering flux, have certain potential safety hazard, residue after soldering flux volatilization is difficult to cleaning, tin liquor solidify after residue be also difficult to clearing and retrieving, hinder the operation of machine, production cost and the maintenance cost of machine are higher.
Summary of the invention
Based on this, be necessary for the zinc-plated Problems existing of heart yearn, a kind of core wires tinning stack not using soldering flux is provided, and this device operation simplifies, with short production cycle, structure is simple, have heart yearn correcting function, low cost of manufacture, stable performance, and automatic cleaning, maintenance cost are few.
This core wires tinning stack, comprises and send tinware, for the fever head that heats and brace table for what carry tin material; The described side sending tinware to be positioned at described brace table; Described brace table has bearing surface, and described bearing surface is provided with some grooves for placing heart yearn, and described fever head is positioned at the top being provided with described groove near described brace table.
Wherein in an embodiment, described tin material is Xi Si or tin sheet.
Wherein in an embodiment, described in send tinware to be made up of the first roller and the second roller, described first roller is oppositely arranged with described second roller and sense of rotation is contrary.
Wherein in an embodiment, one end of the close described brace table of described fever head is plane.
Wherein in an embodiment, described fever head arranges elevating lever, described elevating lever drives described fever head to move towards the direction close to or away from described brace table.
Wherein in an embodiment, what the groove of described brace table adopted be Non-Dewetting material titanium alloy, stainless steel or synthesize stone.
Wherein in an embodiment, also comprise cleaning device, described cleaning device is provided with clearer, and described clearer is for guiding compressed-air actuated gas blow pipe or copper brush.
Wherein in an embodiment, the side of described brace table is provided with for the temperature control equipment be rapidly heated and cool.
According to another object of the present invention, the invention provides a kind of tin plating method, comprise the steps:
First step: fever head is provided, send tinware, brace table, wire rod, tin material;
Second step: described brace table rises and the heart yearn of described wire rod fallen into the groove of described brace table;
Third step: described in send tinware to carry the described tin material of preseting length between described heart yearn and described fever head;
4th step: described fever head presses down the described tin material of fusing becomes tin liquor;
5th step: described tin liquor is separated by the double wedge that described groove is formed and wrapped up described heart yearn.
Wherein in an embodiment, also comprise:
6th step: described fever head and brace table are simultaneously along moving horizontally away from heart yearn direction, and the heart yearn of described wire rod departs from the groove of described fever head and described brace table;
7th step: described cleaning device cleans described fever head and described brace table.
The beneficial effect of above-mentioned core wires tinning stack and tin plating method is: this device is delivered to tin material between heart yearn and fever head by sending tinware, presses down fever head fusing tin material and completes zinc-plated by groove correcting.The structure of this device does not simply use soldering flux to heart yearn is zinc-plated, avoids the inflammable and explosive phenomenon of soldering flux and occurs, enhance security and also reduce Productive statistics; Direct use solid tin material, in advance tin material is not fused into tin liquor for subsequent use, simplify manufacturing procedure, step is few; Once can process many heart yearns, shorten the production cycle, can batch machining, conveniently embed semiautomatic equipment and automaton module, reduce production cost.
Also be provided with cleaning device because device is other, Automatic clearance can be carried out to the upper residue of fever head and brace table, provide good Working environment, ensure that the normal operation of machine thus reduce maintenance cost.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of core wires tinning stack of the present invention;
Fig. 2 is another visual angle schematic diagram of core wires tinning stack of the present invention;
Fig. 3 is the enlarged view at the tinning stack A of core wires shown in Fig. 1 place;
Fig. 4 is the floor map of brace table in core wires tinning stack;
Fig. 5 is the using state figure of brace table in core wires tinning stack.
In accompanying drawing, the implication of each label is:
10-core wires tinning stack; 20-send tinware, 21-first roller, 22-second roller, 23-tin material, 30-fever head, 31-elevating lever, 32-fore-aft travel structure, 40-brace table, 41-heart yearn, 42-temperature control equipment, 43-wire rod, 44-groove, 45-bearing surface, 50-cleaning device, 51-base, 52-first clearer, 53-first tuyere, 54-first driving stem, 55-second clearer, 56-second driving stem, 57-second tuyere.
Embodiment
For the ease of understanding the present invention, below with reference to relevant drawings, the present invention is described more fully.Preferred embodiment of the present invention is given in accompanying drawing.But the present invention can realize in many different forms, is not limited to embodiment described herein.On the contrary, provide the object of these embodiments be make the understanding of disclosure of the present invention more comprehensively thorough.
It should be noted that, when element is called as " being fixed on " another element, directly can there is element placed in the middle in it on another element or also.When an element is considered to " connection " another element, it can be directly connected to another element or may there is centering elements simultaneously.
Unless otherwise defined, all technology used herein and scientific terminology are identical with belonging to the implication that those skilled in the art of the present invention understand usually.The object of term used in the description of the invention herein just in order to describe specific embodiment, is not intended to be restriction the present invention.
Please refer to Fig. 1 to Fig. 5, for core wires tinning stack 10 of the present invention, comprise and send tinware 20, fever head 30 and brace table 40 for what carry tin material 23, brace table 40 has bearing surface 45, bearing surface 45 is provided with some grooves 44 for placing heart yearn 41, what groove 44 adopted is Non-Dewetting material titanium alloy, stainless steel or synthesis stone, described groove 44 be parallel to each other interval arrange, fever head 30 is positioned at the side being provided with groove 44 near brace table 40, is namely positioned at the top of brace table 40 in the present embodiment.
Add man-hour, brace table 40 rises and the heart yearn 41 of wire rod 43 is fallen into the groove 44 of described brace table 40.Send tinware 20 to be made up of the first roller 21 and the second roller 22, the first roller 21 and the second roller 22 are oppositely arranged and rotation side is contrary.Tin material 23 is placed between the first roller 21 and the second roller 22, moves under the rotation of roller towards brace table 40, moves between heart yearn 41 and fever head 30 to make tin material 23; Tin material 23 can be tin silk, tin sheet etc., adopts tin silk in this enforcement.
Fever head 30 connects an elevating lever 31, and elevating lever 31 is provided with fore-aft travel structure 32 away from one end of fever head 30, and one end of the close brace table 40 of fever head 30 is plane.When heart yearn 41 to be placed in groove 44 and tin material 23 between heart yearn 41 and fever head 30, fever head 30 starts heating, and the heating system of fever head 30 can be welding head heating, applicator, pulse heating and laser heating etc.Fever head 30 moves towards close to brace table 40 direction under the driving of elevating lever 31, fever head 30 plane and tin material 23 Contact Heating, and extruding tin material 23 is fused into tin liquor.Fever head 30 moves around towards the direction parallel with brace table 40 under the driving of fore-aft travel structure 32, and elevating lever 31 drives fever head 30 to move towards the direction away from brace table 40 afterwards, tin liquor cooled and solidified is completed zinc-plated.Above-mentioned zinc-plated operation directly uses solid tin material 23, does not melt tin in advance, and simplify operation, step is few; Do not use soldering flux to process heart yearn 41, avoid the inflammable and explosive phenomenon of soldering flux and occur, enhance security yet.Because the bearing surface 45 of brace table 40 is provided with groove 44, the tin liquor that fever head 30 melts will flow along groove 44, serves the effect of water conservancy diversion; Moving horizontally of fever head 30 accelerates tin liquor flowing, and tin liquor can wrap up heart yearn 41 quickly and evenly; And once can process many heart yearns 41, ensure that zinc-plated quality, reduce production cost, improve economic benefit.
First side of brace table 40 is provided with the temperature control equipment 42 for being rapidly heated and cool, and this temperature control equipment 42 can be rapidly heated when fever head 30 presses down and accelerate fusing tin material 23; Having solidified of quickening tin liquor can be cooled when fever head 30 is left fast zinc-plated, by the setting of temperature control equipment 42, decrease man-hour, shorten the production cycle.
Please refer to Fig. 2, core wires tinning stack 10 side is provided with cleaning device 50, and cleaning device 50 comprises base 51 and at least one clearer, and base 51 is positioned at the second side of brace table 40, and clearer is articulated with on base 51.Clearer can be gas blow pipe, copper brush etc., adopts gas blow pipe in this enforcement.Concrete cleaning device 50 in the present embodiment comprises the first clearer 52 and the second clearer 55, first clearer 52 is provided with the first driving stem 54 and the first tuyere 53, second clearer 55 is provided with the second driving stem 56 and the second tuyere 57.When device heart yearn 41 is completed zinc-plated after, cleaning device 50 is started working, and under the driving of the first driving stem 54, the first tuyere 53 moves to fever head 30, tin liquor residue in clean fever head; Second driving stem 56 drives the second tuyere 57 to move to brace table 40, clears up the surface of brace table 40 and groove 44.Above-mentioned setting, makes fever head 30 and brace table 40 keep clean, provides good Working environment, ensure that the normal operation of machine thus reduce maintenance cost.
The present embodiment provides a kind of tin plating method, comprises the steps:
First step: fever head 30 is provided, send tinware 20, brace table 40, wire rod 43, tin material 23;
Second step: take out wire rod 43, brace table 40 rises and the heart yearn 41 of wire rod 43 fallen into the groove 44 of brace table 40;
Third step: the tin material 23 sending tinware 20 to carry preseting length is between heart yearn 41 and fever head 30;
4th step: fever head 30 presses down and contacts with tin material 23 under the effect of elevating lever 31, now temperature control equipment 42 heating that is rapidly heated is accelerated fusing tin material 23 and is become tin liquor;
5th step: fore-aft travel structure 32 drives fever head 30 to move around towards the direction parallel with brace table 40, the double wedge that tin liquor is formed by groove 44 is separated and along groove 44 flow-wrapped heart yearn 41;
6th step: fever head (30) and brace table (40) are simultaneously along moving horizontally away from heart yearn (41) direction, and the heart yearn (41) of wire rod (43) departs from the groove (44) of fever head (30) and brace table (40);
7th step: start cleaning device 50 and clean fever head 30 and brace table 40.
Particularly, described in send tinware 20 to comprise the first roller 21 and the second roller 22 forms, the first roller 21 and the second roller 22 are oppositely arranged and the contrary thus conveying tin material 23 in rotation side.
Each equipment of the present invention can be that the machine of a platform independent operates production by operator, also can arrange as a module and automatic equipment participate in automatically producing.
Each technical characteristic of the above embodiment can combine arbitrarily, for making description succinct, the all possible combination of each technical characteristic in above-described embodiment is not all described, but, as long as the combination of these technical characteristics does not exist contradiction, be all considered to be the scope that this specification sheets is recorded.
The above embodiment only have expressed several embodiment of the present invention, and it describes comparatively concrete and detailed, but can not therefore be construed as limiting the scope of the patent.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be as the criterion with claims.
Claims (10)
1. a core wires tinning stack, is characterized in that, comprising: send tinware (20), for the fever head (30) that heats and brace table (40) for what carry tin material (23); The described side sending tinware (20) to be positioned at described brace table (40); Described brace table (40) has bearing surface (45), described bearing surface (45) is provided with some grooves (44) for placing heart yearn (41), and described fever head (30) is positioned at the top being provided with described groove (44) near described brace table (40).
2. core wires tinning stack according to claim 1, is characterized in that, described tin material (23) is Xi Si or tin sheet.
3. core wires tinning stack according to claim 1, it is characterized in that, the described tinware (20) that send is made up of the first roller (21) and the second roller (22), and described first roller (21) is oppositely arranged with described second roller (22) and sense of rotation is contrary.
4. core wires tinning stack according to claim 1, is characterized in that, one end of the close described brace table (40) of described fever head (30) is plane.
5. core wires tinning stack according to claim 1, it is characterized in that, described fever head (30) is arranged elevating lever (31), described elevating lever (31) drives described fever head (30) to move towards the direction close to or away from described brace table (40).
6. core wires tinning stack according to claim 1, is characterized in that, what the groove (44) of described brace table (40) adopted is Non-Dewetting material titanium alloy, stainless steel or synthesis stone.
7. core wires tinning stack according to claim 1, is characterized in that, also comprises cleaning device (50), and described cleaning device (50) is provided with clearer, and described clearer is for guiding compressed-air actuated gas blow pipe or copper brush.
8. core wires tinning stack according to claim 1, is characterized in that, the side of described brace table (40) is provided with for the temperature control equipment be rapidly heated and cool (42).
9. a tin plating method, is characterized in that, comprises the steps:
First step: fever head (30) is provided, send tinware (20), brace table (40), wire rod (43), tin material (23);
Second step: described brace table (40) rises and the heart yearn (41) of described wire rod (43) fallen into the groove (44) of described brace table (40);
Third step: described in send tinware (20) to carry the described tin material (23) of preseting length between described heart yearn (41) and described fever head (30);
4th step: described fever head (30) presses down the described tin material (23) of fusing becomes tin liquor;
5th step: described tin liquor is separated by the double wedge that described groove (44) is formed and wrapped up described heart yearn (41).
10. tin plating method according to claim 9, is characterized in that, also comprises:
6th step: described fever head (30) and brace table (40) are simultaneously along moving horizontally away from heart yearn (41) direction, and the heart yearn (41) of described wire rod (43) departs from the groove (44) of described fever head (30) and described brace table (40);
7th step: the clean described fever head (30) of described cleaning device (50) and described brace table (40).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510702687.8A CN105274464B (en) | 2015-10-23 | 2015-10-23 | Core wires tinning stack and tin plating method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510702687.8A CN105274464B (en) | 2015-10-23 | 2015-10-23 | Core wires tinning stack and tin plating method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105274464A true CN105274464A (en) | 2016-01-27 |
| CN105274464B CN105274464B (en) | 2018-02-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510702687.8A Active CN105274464B (en) | 2015-10-23 | 2015-10-23 | Core wires tinning stack and tin plating method |
Country Status (1)
| Country | Link |
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| CN (1) | CN105274464B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107717153A (en) * | 2017-10-30 | 2018-02-23 | 歌尔股份有限公司 | A kind of cored wire wicking welding method and system |
| CN108581127A (en) * | 2018-06-25 | 2018-09-28 | 广东朝阳电子科技股份有限公司 | A kind of staggered earphone wire wicking jig and accurate wicking method |
| CN113857612A (en) * | 2021-09-29 | 2021-12-31 | 科大讯飞股份有限公司 | Tin plating method and device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN202517161U (en) * | 2012-03-29 | 2012-11-07 | 德清县蓝鸟照明电器有限公司 | Automatic welding machine |
| WO2015014401A1 (en) * | 2013-08-01 | 2015-02-05 | European Space Agency | Method and system for producing and using wires including a core and multi-elemental coating |
| CN205133719U (en) * | 2015-10-23 | 2016-04-06 | 东莞市三信精密机械有限公司 | Wire rod heart yearn tinning stack |
-
2015
- 2015-10-23 CN CN201510702687.8A patent/CN105274464B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202517161U (en) * | 2012-03-29 | 2012-11-07 | 德清县蓝鸟照明电器有限公司 | Automatic welding machine |
| WO2015014401A1 (en) * | 2013-08-01 | 2015-02-05 | European Space Agency | Method and system for producing and using wires including a core and multi-elemental coating |
| CN205133719U (en) * | 2015-10-23 | 2016-04-06 | 东莞市三信精密机械有限公司 | Wire rod heart yearn tinning stack |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107717153A (en) * | 2017-10-30 | 2018-02-23 | 歌尔股份有限公司 | A kind of cored wire wicking welding method and system |
| CN108581127A (en) * | 2018-06-25 | 2018-09-28 | 广东朝阳电子科技股份有限公司 | A kind of staggered earphone wire wicking jig and accurate wicking method |
| CN108581127B (en) * | 2018-06-25 | 2024-04-19 | 广东朝阳电子科技股份有限公司 | Staggered earphone wire tin-dipping jig and accurate tin-dipping method |
| CN113857612A (en) * | 2021-09-29 | 2021-12-31 | 科大讯飞股份有限公司 | Tin plating method and device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105274464B (en) | 2018-02-09 |
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