CN109332992B - A kind of patch type repair technology of submarine optical fiber cable copper strips feed layer - Google Patents

A kind of patch type repair technology of submarine optical fiber cable copper strips feed layer Download PDF

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Publication number
CN109332992B
CN109332992B CN201811329668.5A CN201811329668A CN109332992B CN 109332992 B CN109332992 B CN 109332992B CN 201811329668 A CN201811329668 A CN 201811329668A CN 109332992 B CN109332992 B CN 109332992B
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China
Prior art keywords
copper strips
feed layer
welding
strips feed
optical fiber
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CN201811329668.5A
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CN109332992A (en
Inventor
聂玉全
徐林
范明海
张超
孟庆洋
蔡旦君
卢光远
李涛
刘圆
但一
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Jiangsu Hengtong Huahai Technology Co ltd
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Jiangsu Hengtong Marine Optical Network System Co Ltd
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Priority to CN201811329668.5A priority Critical patent/CN109332992B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P6/00Restoring or reconditioning objects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/02Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
    • B23K35/0255Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape for use in welding
    • B23K35/0261Rods, electrodes, wires
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/007Spot arc welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/12Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/16Arc welding or cutting making use of shielding gas
    • B23K9/167Arc welding or cutting making use of shielding gas and of a non-consumable electrode
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/32Accessories
    • B23K9/328Cleaning of weld torches, i.e. removing weld-spatter; Preventing weld-spatter, e.g. applying anti-adhesives

Abstract

The invention discloses a kind of patch type repair technologies of submarine optical fiber cable copper strips feed layer, comprising the following steps: selection, first of weldering, second weldering, the weldering of third road and polishing carry out the reparation of copper strips feed layer using the principle of electric resistance welding.Through the above way, the patch type repair technology of submarine optical fiber cable copper strips feed layer of the present invention, mending course heat production is less, temperature is lower, molten metal is seldom had to flow into inside copper strips feed layer, harmless to cable core internal structure, the bending resistance of copper strips feed layer reparation point, antitorque and air-tightness are greatly improved, and greatly reduce because the adverse effect generated to lower road insulation process is not good in reparation.

Description

A kind of patch type repair technology of submarine optical fiber cable copper strips feed layer
Technical field
The present invention relates to submarine optical fiber cable technical fields, repair more particularly to a kind of patch type of submarine optical fiber cable copper strips feed layer Mend technique.
Background technique
As one of 20th century greatest invention, internet just constantly changes and leads the thinking of the mankind, production life Living and mode of learning, about 95% internet communication is using submarine optical fiber cable as signal transport vehicle in the world.Copper strips feed layer is as sea Back light cable feed element carries from shore-based power supply equipment to entire Fiber Optical Submarine Cable System electrical equipment, such as repeater transmission with Distribute the effect of electric power;In addition to this, the quality of copper strips feed layer also has tremendous influence to the performance of its external insulation, Decide the quality of whole submarine optical fiber cable, it is ensured that the quality of copper strips feed layer, importance are self-evident.
Copper strips feed layer is usually shaped to copper pipe by copper strips after shaping mould in a manner of longitudinal wrap in submarine optical fiber cable, then by Drawing after the closed copper pipe longitudinal joint of the mode of welding and formed, the most common copper strips feed layer quality problems be go out in process of production Existing longitudinal joint is unwelded or welding quality is bad, if not being pocessed to problem, the insulating layer outside to feed layer is generated sternly It damages again.Under normal circumstances, the solder skip of feed layer or non-welding line carry out joint filling repairing in such a way that manual TIG fills silk spot welding, But this repairing method can generate many detrimental effects to product quality.
Existing silk filling TIG spot welding, belongs to one kind of fusion welding, need base material (feed layer copper strips) and wlding (joint filling Welding wire) it melts simultaneously and can just be filled up completely weld gap, therefore cause 4 risks:
1. temperature is excessively high (1000 DEG C or more), heat is largely transmitted to inside, reduces the group of feed layer inner armor steel wire Performance is knitted, reduces product strength, while high temperature can also damage optical fiber property;
2. the copper liquid of melting is flowed into along weld seam, steel wire of internal layer is blown, the tensile strength of product is greatly reduced, generation does not conform to Lattice product, bring huge economic losses;
3. repair welding point structure property is bad, repair welding point pole is easy to crack when cable bend stress, can squeeze out external insulation layer The defects of generating bubble, bulge in the process, to influence sea cable insulating layer electrical property;
4. when personnel's manual operations, there are the risks of high-temperature metal scald.
On the whole, the mode of the existing TIG spot welding that fills silk, does not often have good repairing effect, or even can be to product Quality generates damage, needs to improve.
Summary of the invention
The invention mainly solves the technical problem of providing a kind of patch type repair technology of submarine optical fiber cable copper strips feed layer, The adverse effect that repair process generates product is reduced, product repairing quality is improved.
In order to solve the above technical problems, one technical scheme adopted by the invention is that: a kind of submarine optical fiber cable copper strips feedback is provided The patch type repair technology of electric layer, comprising the following steps:
Selection: after composite strip is cut and cleaned, covering, which fits in, in copper strips feed layer outer circle to need to repair Blemish surface, composite strip help welding including putting up band and centre, and centre helps welding to be located at and puts up band bottom surface and copper strips feed layer Between outer circle, top electrode and lower electrode to resistance welder are cleaned, and top electrode lower part and lower electrode upper are respectively arranged with Groove corresponding with copper strips feed layer, cleans groove;
First of weldering: the non-defective position installs fixture in copper strips feed layer holds or carries out fixture using mechanical arm Operation, keep composite strip to be located at the surface of horizontal positioned copper strips feed layer, mobile copper strips feed layer makes composite strip The end A be located at the underface of top electrode, trigger the stroke trigger of resistance welder, top electrode falls the automatic weldering for carrying out single-point It connects, after the completion of single-point welding, in parallel to the mobile copper strips feed layer in the side A, moving distance C is less than single solder joint width, triggers stroke Trigger carries out next welding stroke, operates repeatedly, until being soldered to the end other end B of wlding, completes first of weldering It connects;
Second weldering: twisting fixture reverses copper strips feed layer in one direction, so that 3/4 width of composite strip It is located at right above copper strips feed layer at position, the step of referring next to first of weldering, from composite strip one end to other end progress Second welding is completed in welding;
The weldering of third road: twisting fixture reverses copper strips feed layer along another direction, so that composite strip 1/4 is wide Spend position at be located at copper strips feed layer right above, referring next to second weld step, from one end of composite strip to the other end into The welding of third road is completed in row welding;
Polishing: after the completion of three welding, polishing, complete the processing of surface spikes and the control of outer diameter, so far, mends Weldering operation is completed.
In a preferred embodiment of the present invention, the band of putting up is metal tape, and band and the centre of putting up helps welding Fusing point and resistivity are different, and it is copper alloy belt that the centre, which helps welding,.
In a preferred embodiment of the present invention, in the selection step, using alcohol carry out composite strip and groove into Row cleaning.
In a preferred embodiment of the present invention, in first of weldering step, the stroke of top electrode is adjusted, so that powering on Pole before welding, is suspended in the top of lower electrode, away from the certain stroke of composite strip on lower electrode, in order to mobile or rotation copper When changing welding position with feed layer, and making welding, top electrode contacts with lower electrode and presses to composite strip, keeps away Exempt to put up band to help between welding with centre and the intermediate gap for helping faying face between welding and copper strips feed layer.
In a preferred embodiment of the present invention, the single solder joint width is corresponding with top electrode width.
In a preferred embodiment of the present invention, it in the polishing step, is polished with file and fine sandpaper.
In a preferred embodiment of the present invention, the groove is arc structure, and in the welding process, is periodically carried out clear Reason, to remove oxide on surface.
In a preferred embodiment of the present invention, the top electrode and lower electrode are respectively copper electrode.
In a preferred embodiment of the present invention, the resistance welder has water-cooling system.
In a preferred embodiment of the present invention, the moving distance C >=half of solder joint width.
The beneficial effects of the present invention are: a kind of patch type patcher for submarine optical fiber cable copper strips feed layer that the present invention points out Skill has reformed the repairing method of submarine optical fiber cable copper strips feed layer, and the reparation of copper strips feed layer is carried out using the principle of electric resistance welding, by Welding is helped among feed layer surface covering in needs and puts up the bands such as band, therefore referred to as patch repairing, it is fed in view of copper strips The higher conductivity of layer and fusing point, it is less sensitive to resistance, it can be used and pass to the mode of the resistance spot welding of high current in short-term and carry out Repairing, this mode can accurately control thermal weld stress, to reach, fusing is intermediate to be helped welding rather than put up band and base material (copper strips Feed layer) purpose, therefore selected fusing point, resistivity and put up the centre that band has differences and help welding as central filler Material, plays the role of the band of putting up for connecting copper strips feed layer and outer layer, more traditional repair mode, and the method has the advantage that
1. conduction time and size of current difference are controllable, thermal weld stress can be precisely controlled;
2. mending course heat production is less, temperature is lower, reduces about 40% compared with traditional approach;
3. seldom having molten metal since the centre that centre covers sheet type helps welding and flowing into copper strips feed layer Portion, it is harmless to cable core internal structure;
4. due to being the band of putting up of planar, the bending resistance of copper strips feed layer reparation point, antitorque and air-tightness are greatly improved, Properties of product requirement is fully met;
5. greatly reducing because the adverse effect generated to lower road insulation process is not good in reparation.
Detailed description of the invention
To describe the technical solutions in the embodiments of the present invention more clearly, make required in being described below to embodiment Attached drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, for For those of ordinary skill in the art, without creative efforts, it can also be obtained according to these attached drawings other Attached drawing, in which:
Fig. 1 is that a kind of structure of one preferred embodiment of patch type repair technology of submarine optical fiber cable copper strips feed layer of the present invention is shown It is intended to.
Specific embodiment
The technical scheme in the embodiments of the invention will be clearly and completely described below, it is clear that described implementation Example is only a part of the embodiments of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, this field is common Technical staff's all other embodiment obtained without making creative work belongs to the model that the present invention protects It encloses.
Referring to Fig. 1, the embodiment of the present invention includes:
A kind of patch type repair technology of submarine optical fiber cable copper strips feed layer, comprising the following steps:
Selection: composite strip is carried out after cutting and being cleaned using alcohol, covering is fitted in copper strips feed layer outer circle and needed The blemish surface 5 to be repaired, composite strip include putting up band 2 to help welding 3 with centre, and centre helps welding 3 to be located at and puts up 2 bottom surface of band Between 4 outer circle of copper strips feed layer, the band of putting up is metal tape, described to put up band and the intermediate fusing point and resistance for helping welding Rate is different, and it is copper alloy belt that the centre, which helps welding,;
Top electrode 1 and lower electrode 7 to resistance welder clean, and 1 lower part of top electrode and lower 7 top of electrode are respectively set There is groove corresponding with copper strips feed layer 4, groove is cleaned, copper electrode is respectively adopted in the top electrode 1 and lower electrode 7, Hardness and wearability alloyed copper appropriate can guarantee service efficiency, take into account electric conductivity, and the installation of electrode must be appropriate, guarantees equal Even suitable electrode pressure guarantees uniform fusing effect and prevents that contact resistance is inconsistent and welds and splits copper strips feed layer, institute Resistance welder is stated with water-cooling system, avoids overheating;
First of weldering: the non-defective position installs fixture 6 in copper strips feed layer 4, fixture 6 use insulating materials, promote behaviour Make safety, hold or carry out using mechanical arm the operation of fixture 6, composite strip is kept to be located at horizontal positioned copper strips feed The underface that copper strips feed layer 4 makes the end A of composite strip be located at top electrode 1,4 bottom of copper strips feed layer are moved in the surface of layer 4 It is carried and is limited using the groove of lower electrode 7, the groove is arc structure, and in the welding process, is periodically carried out clear Reason, to remove oxide on surface;
The stroke for adjusting top electrode 1 is suspended in the top of lower electrode 7 so that top electrode 1 is before welding, away from lower electrode 7 The certain stroke of composite strip changes welding position in order to mobile or rotation copper strips feed layer, and when making welding, powers on Pole 1 contacts with lower electrode 7 and presses to composite strip, avoids putting up band 2 and centre helps between welding 3 and centre helps weldering Gap with faying face between 3 and copper strips feed layer 4;
The stroke trigger 8 of resistance welder is triggered, top electrode 1 falls carries out the welding of single-point automatically, when single-point welds, on Electrode 1 and lower electrode 7, which merge, to be compressed composite strip and after 4 several seconds of copper strips feed layer, passes in short-term between top electrode 1 and lower electrode 7 High current controls energy input, prevents weldering from splitting copper strips feed layer 4 and endothecium structure, is closed by putting up band with copper alloy belt and copper Copper alloy belt is melted in contact resistance heat production between gold ribbon and copper strips feed layer, and puts up band and copper strips feed layer does not melt, intermediate Help after 3 wetting and spreading of welding and reach good connection effect, upper layer put up band then and can prevent the copper alloy belt of melting with it is upper The electrode pressure several seconds is held in the adherency of electrode and lower electrode, the continuation of insurance after the completion that is powered, to guarantee to put up band and copper strips feed layer and melt The good contact and cooled and solidified molding of the copper alloy melted, subsequent power-up pole rising return to home position, and single-point welding is completed Afterwards, then in parallel to the mobile copper strips feed layer in the side A, moving distance C is between single solder joint width and half of solder joint width, individually Solder joint width is corresponding with top electrode width, triggers stroke trigger, carries out next welding stroke, operate repeatedly, until It is soldered to the end other end B of wlding, first of welding is completed, the current type of resistance welder is selected, so that electric current is defeated The angle of incidence and size are controllable, to adjust the input of energy;
Second weldering: twisting fixture reverses copper strips feed layer in one direction, so that 3/4 width of composite strip At position be located at copper strips feed layer right above (first weldering be 1/2 width position of composite strip be located at copper strips feed layer just on Just), referring next to first of weldering it the step of, is welded from composite strip one end to the other end, completes second welding, welding Process need to constantly adjust welding parameter, and guarantee is intermediate to help welding continuous fusion, prevent the bad phenomenons such as unmelted, gap, crackle and go out It is existing, to guarantee weld pads air-tightness;
The weldering of third road: twisting fixture reverses copper strips feed layer along another direction, so that composite strip 1/4 is wide Spend position at be located at copper strips feed layer right above, referring next to second weld step, from one end of composite strip to the other end into The welding of third road is completed in row welding;
Polishing: it after the completion of three welding, is polished with file and fine sandpaper, completes processing and the outer diameter of surface spikes Control, so as to the extrusion of insulating layer, so far, repair welding operation complete.
In conclusion a kind of patch type repair technology for submarine optical fiber cable copper strips feed layer that the present invention points out, can use Semi-automatic resistance welder equipment, improves patch work efficiency, easy to operate, reduces mending course to copper strips feed layer Adverse effect.
The above description is only an embodiment of the present invention, is not intended to limit the scope of the invention, all to utilize this hair Equivalent structure or equivalent flow shift made by bright description is applied directly or indirectly in other relevant technology necks Domain is included within the scope of the present invention.

Claims (10)

1. a kind of patch type repair technology of submarine optical fiber cable copper strips feed layer, which comprises the following steps:
Selection: after composite strip is cut and cleaned, covering fits in the defect for needing to repair in copper strips feed layer outer circle Surface, composite strip help welding including putting up band and centre, and centre helps welding to be located at and puts up band bottom surface and copper strips feed layer outer circle Between, top electrode and lower electrode to resistance welder clean, top electrode lower part and lower electrode upper is respectively arranged with and copper The corresponding groove of band feed layer, cleans groove;
First of weldering: the non-defective position installs fixture in copper strips feed layer holds or carries out using mechanical arm the behaviour of fixture Make, composite strip is kept to be located at the surface of horizontal positioned copper strips feed layer, mobile copper strips feed layer makes the end A of composite strip Positioned at the underface of top electrode, the stroke trigger of resistance welder is triggered, top electrode falls carries out the welding of single-point, single-point automatically After the completion of welding, in parallel to the mobile copper strips feed layer in the side A, moving distance C is less than single solder joint width, triggers stroke trigger, Next welding stroke is carried out, is operated repeatedly, until being soldered to the end other end B of composite strip, completes first of welding;
Second weldering: twisting fixture reverses copper strips feed layer in one direction, so that 3/4 width position of composite strip Place is located at right above copper strips feed layer, the step of referring next to first of weldering, is welded from composite strip one end to the other end, Complete second welding;
The weldering of third road: twisting fixture reverses copper strips feed layer along another direction, so that 1/4 width bits of composite strip It sets place to be located at right above copper strips feed layer, welds step referring next to second, welded from one end of composite strip to the other end It connects and completes the welding of third road;
Polishing: after the completion of three welding, polishing, complete the processing of surface spikes and the control of outer diameter, so far, repair welding behaviour It completes.
2. the patch type repair technology of submarine optical fiber cable copper strips feed layer according to claim 1, which is characterized in that described to take Lid band is metal tape, it is described put up band and it is intermediate help the fusing point of welding and resistivity different, the centre helps the welding to be Copper alloy belt.
3. the patch type repair technology of submarine optical fiber cable copper strips feed layer according to claim 1, which is characterized in that the choosing In material step, the cleaning of composite strip and groove is carried out using alcohol.
4. the patch type repair technology of submarine optical fiber cable copper strips feed layer according to claim 1, which is characterized in that described Together in weldering step, the stroke of top electrode is adjusted, so that top electrode before welding, is suspended in the top of lower electrode, away from lower electrode The certain stroke of composite strip, when changing welding position in order to mobile or rotation copper strips feed layer, and making welding, on Electrode contacts with lower electrode and presses to composite strip, avoids putting up band and centre helps between welding and centre helps welding The gap of faying face between copper strips feed layer.
5. the patch type repair technology of submarine optical fiber cable copper strips feed layer according to claim 1, which is characterized in that the list A solder joint width is corresponding with top electrode width.
6. the patch type repair technology of submarine optical fiber cable copper strips feed layer according to claim 1, which is characterized in that described to beat It grinds in step, is polished with file and fine sandpaper.
7. the patch type repair technology of submarine optical fiber cable copper strips feed layer according to claim 1, which is characterized in that described recessed Slot is arc structure, and in the welding process, is periodically cleared up, to remove oxide on surface.
8. the patch type repair technology of submarine optical fiber cable copper strips feed layer according to claim 1, which is characterized in that on described Electrode and lower electrode are respectively copper electrode.
9. the patch type repair technology of submarine optical fiber cable copper strips feed layer according to claim 1, which is characterized in that the electricity Welding binder has water-cooling system.
10. the patch type repair technology of submarine optical fiber cable copper strips feed layer according to claim 1, which is characterized in that described Moving distance C >=half of solder joint width.
CN201811329668.5A 2018-11-09 2018-11-09 A kind of patch type repair technology of submarine optical fiber cable copper strips feed layer Active CN109332992B (en)

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CN114752732B (en) * 2022-04-22 2024-03-12 一重集团常州市华冶轧辊股份有限公司 Straightening roller tempering system and tempering method for 4Cr5MoSiV1 material

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CN101829842A (en) * 2010-04-27 2010-09-15 广州(从化)亨龙机电制造实业有限公司 Special seam welding technique for continuous electric resistance welding of silver strips and copper strips
CN201760701U (en) * 2010-07-16 2011-03-16 长春一汽富维江森自控汽车金属零部件有限公司 Robot spot welding plate and pipe fitting device
WO2012167356A1 (en) * 2011-06-05 2012-12-13 Moore Russel Tubing reconditioning method
CN107405720A (en) * 2015-03-12 2017-11-28 杰富意钢铁株式会社 Electric resistance welding stainless steel composite pipe and its manufacture method
CN207359511U (en) * 2017-10-10 2018-05-15 江苏亨通海洋光网系统有限公司 The mould of optical cable is repaired for being molded

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2819001Y (en) * 2005-04-15 2006-09-20 南塑建材塑胶制品(深圳)有限公司 Saddle electric-smelting patching piece for plastic pipe
CN101829842A (en) * 2010-04-27 2010-09-15 广州(从化)亨龙机电制造实业有限公司 Special seam welding technique for continuous electric resistance welding of silver strips and copper strips
CN201760701U (en) * 2010-07-16 2011-03-16 长春一汽富维江森自控汽车金属零部件有限公司 Robot spot welding plate and pipe fitting device
WO2012167356A1 (en) * 2011-06-05 2012-12-13 Moore Russel Tubing reconditioning method
CN107405720A (en) * 2015-03-12 2017-11-28 杰富意钢铁株式会社 Electric resistance welding stainless steel composite pipe and its manufacture method
CN207359511U (en) * 2017-10-10 2018-05-15 江苏亨通海洋光网系统有限公司 The mould of optical cable is repaired for being molded

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Address after: Building 2, No.8, Tongda Road, Changshu Economic and Technological Development Zone, Suzhou City, Jiangsu Province, 215000

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Address before: Building 2, No.8, Tongda Road, Changshu Economic and Technological Development Zone, Suzhou City, Jiangsu Province, 215000

Patentee before: JIANGSU HENGTONG MARINE CABLE SYSTEMS Co.,Ltd.

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