CN105269458B - A kind of hemispherical Pneumatic grinding wheel automatic-exchanging system - Google Patents

A kind of hemispherical Pneumatic grinding wheel automatic-exchanging system Download PDF

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Publication number
CN105269458B
CN105269458B CN201510171471.3A CN201510171471A CN105269458B CN 105269458 B CN105269458 B CN 105269458B CN 201510171471 A CN201510171471 A CN 201510171471A CN 105269458 B CN105269458 B CN 105269458B
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grinding wheel
pneumatic grinding
abrasive disc
wheel
rotary shaft
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CN105269458A (en
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厉志安
李琛
李笑
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JIANGSU HUAYANG ELECTRIC POWER MACHINERY MANUFACTURING Co.,Ltd.
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Zheng Xianglian
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Abstract

The invention discloses a kind of hemispherical Pneumatic grinding wheel automatic-exchanging system, including sand wheel replacing device, air pressure grinding wheel polishing tool and electric control system.Have in described sand wheel replacing device and abrasive disc to be changed and scrap abrasive disc, there is new Pneumatic grinding wheel to be replaced in abrasive disc to be changed, scrap abrasive disc be used for deposit remove scrap Pneumatic grinding wheel.During replacing, under the coordination and control of air pressure grinding wheel polishing tool and electric control system, abrasive disc to be changed and the triangled tip split block scrapped in emery wheel receiving hole in abrasive disc are meshed with the triangled tip split block on Pneumatic grinding wheel, and in the presence of motor, the Pneumatic grinding wheel scrapped is unloaded, new Pneumatic grinding wheel is installed.Installed because Pneumatic grinding wheel is threadedly coupled using sealing, there is good anti-gas-leak and high installation accuracy, therefore overcome unbalance dynamic problem, more improve the automaticity of air-pressure grinding wheel finishing processing, its advantage is obvious.

Description

A kind of hemispherical Pneumatic grinding wheel automatic-exchanging system
Technical field
The invention belongs to precision processing technology field, more particularly to a kind of hemispherical Pneumatic grinding wheel automatic-exchanging system.
Background technology
In precision processing technology field, air-pressure grinding wheel finishing technique is fitted as a kind of emerging processing technology with its mould Answering property is good, and profiling ability is strong, it is high in machining efficiency the features such as and by the extensive concern of domestic and foreign scholars.As Pneumatic grinding wheel instrument The Pneumatic grinding wheel of core component is using hollow flexible hemispherical dome structure, surface fixation abrasive grain.Flexible hemispherical emery wheel Using needing to change after scrapping, manually installation process wastes time and energy, and automaticity is low, simultaneously as inside Pneumatic grinding wheel It is difficult to ensure that to heart requirement for hollow hemispherical dome structure, during installation, is made troubles to Precision Machining, and gas traditional at present Pressure emery wheel is arranged on to need to be equipped with specific clip in the emery wheel mounting seat of finishing tool and is fixed, therefore the meeting at thimble connector There is gas leak phenomenon, it is difficult to really meet seal request, and unbalance dynamic in the operating condition, violent chatter can be produced.Thus may be used See, there is insoluble defect in application for the manual substitute mode of above-mentioned Traditional Man and structure.
The content of the invention
In order to overcome the manual substitute mode of above-mentioned Traditional Man and structure applying upper insoluble deficiency, realize simultaneously Automation, pinpoint accuracy and mass skin processing purpose, intensity of workers is reduced, the invention provides a kind of half Spherical Pneumatic grinding wheel automatic-exchanging system.
Technical scheme:
A kind of hemispherical Pneumatic grinding wheel automatic-exchanging system, it includes:Sand wheel replacing device 1, air pressure grinding wheel polishing tool 2 With electric control system 3.
Described sand wheel replacing device 1 includes abrasive disc 11 to be changed, to scrap abrasive disc 12, driving gear 16, first driven Gear 15, the second driven gear 17, the first rotary shaft 13, the second rotary shaft 14, mounting seat 19 and motor 18.Described report Antiquated sand wheel disc 12 is arranged in the first described rotary shaft 13 with flat key and nut, described abrasive disc to be changed 11 flat key and spiral shell Mother is arranged in the second described rotary shaft 14.Described abrasive disc to be changed 11 and scrap and have at least one sand on abrasive disc 12 At least one triangled tip split block on the inside of receiving hole K, described emery wheel receiving hole K is taken turns, triangled tip split block and abrasive disc are one Shaping or welding fabrication.Described the first rotary shaft 13 and the second rotary shaft 14 is arranged in mounting seat 19 by bearing, institute The first driven gear 15 stated is fixed in the second rotary shaft 14 by flat key, and the second driven gear 17 is installed by flat key It is fixed in the first rotary shaft 13.Described motor 18 is arranged in mounting seat 19 by screw.Described driving gear 16 are fixed on by flat key on the described output shaft of motor 18, and described driving gear 16 is simultaneously with described first The driven gear 17 of driven gear 15 and second engages and can drive and rotates simultaneously, and described mounting seat 19 is sub-assembly, mounting seat Described the second rotary shaft 14, the first rotary shaft 13 and motor 18 are installed after completing a Pneumatic grinding wheel and changing on 19, Complete to rotate a certain angle simultaneously under the driving of motor 18, the new Pneumatic grinding wheel on abrasive disc 11 to be changed is in standby With position, next emery wheel receiving hole K on wheel disc 12 to be scrapped is also at spare space, for Pneumatic grinding wheel next time more Change.
Described air pressure grinding wheel polishing tool 2 includes hemispherical Pneumatic grinding wheel 21, Pneumatic grinding wheel erecting device 22, driving electricity Machine 24 and mechanical arm 23.Described at least one triangled tip split block of the outer ledge of hemispherical Pneumatic grinding wheel 21, is used for and scraps Triangled tip split block in abrasive disc 12 engages and limits and rotate.There is sealing screw thread the described inner side of hemispherical Pneumatic grinding wheel 21, leads to Cross sealing and be threadably mounted at the lower end of Pneumatic grinding wheel erecting device 22, Pneumatic grinding wheel when described sealing thread rotary orientation and skin processing What is rotated is in opposite direction, and can guarantee that air pressure inside is not revealed.Described motor 24 is arranged on Pneumatic grinding wheel by screw The upper end of erecting device 22, and can be driven under the control of described electric control system 3 hemispherical Pneumatic grinding wheel 21 clockwise or Rotate counterclockwise.Described Pneumatic grinding wheel erecting device 22 is arranged on the described end of mechanical arm 23, and described mechanical arm 23 is pressed Moved according to position is completed under the requirement of described electric control system 3.Described mechanical arm 23 is common industrial machinery arm, tool There is six degree of freedom.
Described electric control system 3 includes source of the gas 33, pneumatic control valve 32, switch board 31.In the instruction of switch board 31 Under, pressure-air is completed to the air pressure sand in air pressure grinding wheel polishing tool 2 through pneumatic control valve 32 caused by described source of the gas 33 The inflation of wheel 21.The described control machinery arm 23 of switch board 31 moves to the Pneumatic grinding wheel scrapped the top of abrasive disc 12 and make to scrap and reported In the emery wheel receiving hole K of antiquated sand wheel disc 12, motor 24 on the described control pressure grinding wheel polishing tool 2 of switch board 31 Rotation direction, engaged by the triangle wedge block on described Pneumatic grinding wheel 21 with scrapping the interior triangular wedge block of abrasive disc 12 So as to which the Pneumatic grinding wheel 21 for limiting described rotates, the Pneumatic grinding wheel 21 for completing to scrap is from described air pressure grinding wheel polishing tool 2 Disassemble.Described switch board 31 controls described mechanical arm 23 to move to the described top of abrasive disc to be changed 11, switch board 31 control motors 24 reversely rotate, by the triangle wedge block on described Pneumatic grinding wheel 21 and abrasive disc 11 to be changed The engagement of triangle wedge block rotates so as to limit new Pneumatic grinding wheel, completes the installation of new Pneumatic grinding wheel.Described switch board Motor 18 on 31 control sand wheel replacing devices 1 turns over certain angle, new Pneumatic grinding wheel to be changed on abrasive disc 11 to be changed Just wait and changing next time, scrap the room in abrasive disc 12 and just wait dismounting next time to use.
The present invention technical concept be:
Present invention is generally directed to air-pressure grinding wheel finishing processing, due to current Pneumatic grinding wheel, manually replacing options automate Degree is low, low precision problem, it is intended to improves skin processing automaticity, reduces work person works' intensity.
When Pneumatic grinding wheel, which is scrapped, to be needed to change, switch board control pressure control valve stops inflating to Pneumatic grinding wheel.Then, Switch board control machinery arm motion make mechanical arm tail end Pneumatic grinding wheel be in scrap in the emery wheel receiving hole of abrasive disc.Switch board The positive negative control motor for changing the motor input voltage on air pressure grinding wheel polishing tool reversely rotates, due to discarded sand Triangled tip split block in wheel disc engages with the triangled tip split block on Pneumatic grinding wheel limits Pneumatic grinding wheel rotation, and this has just unloaded gas Press emery wheel.
, it is necessary to install new Pneumatic grinding wheel after Pneumatic grinding wheel is unloaded, this is that only to need control machinery arm to move to be changed Above abrasive disc, switch board is changing the positive negative control motor of the motor input voltage on air pressure grinding wheel polishing tool just To rotation.Engaged with the triangled tip split block on Pneumatic grinding wheel due to scrapping the triangled tip split block in abrasive disc and limit Pneumatic grinding wheel Rotate, new Pneumatic grinding wheel on this civilian dress, then new Pneumatic grinding wheel is inflated by control pressure control valve.
After the completion of to be installed, the motor on switch board control sand wheel replacing device turns over certain angle, emery wheel to be changed New Pneumatic grinding wheel to be changed just waits on disk changes next time, scraps the room in abrasive disc and just waits dismounting next time to use, This just completes Pneumatic grinding wheel and changed automatically.
The beneficial effects of the present invention are:
Effectively overcome and change the requirement that Pneumatic grinding wheel is unfavorable for realizing automation manually, whole-course automation operation, reduce work Make the labor intensity of personnel, it is convenient and simple;The full-automatic tool changing device of Pneumatic grinding wheel provided by the invention by motor positive and inverse more Pneumatic grinding wheel is changed, sealing threaded connection is reliable, and air pressure is not easy to reveal;Abrasive disc to be changed and scrap abrasive disc size and can increase, sand Wheel storage hole number can increase, and can change number automatically to increase;It is constant that the position of Pneumatic grinding wheel is changed every time, in switch board A coordinate for being used to scrap Pneumatic grinding wheel dismounting and a coordinate for being used for the installation of new Pneumatic grinding wheel, which need to only be preset, to be realized Continuous automatic change requires.
Brief description of the drawings
Fig. 1 is the system structure diagram of the present invention.
The emery wheel that Fig. 2 is the present invention changes schematic device.
Fig. 3 is the Pneumatic grinding wheel schematic diagram of the present invention.
Embodiment
A kind of hemispherical Pneumatic grinding wheel automatic-exchanging system, it includes:Sand wheel replacing device 1, air pressure grinding wheel polishing tool 2 With electric control system 3.
Described sand wheel replacing device 1 includes abrasive disc 11 to be changed, to scrap abrasive disc 12, driving gear 16, first driven Gear 15, the second driven gear 17, the first rotary shaft 13, the second rotary shaft 14, mounting seat 19 and motor 18.Described report Antiquated sand wheel disc 12 is arranged in the first described rotary shaft 13 with flat key and nut, described abrasive disc to be changed 11 flat key and spiral shell Mother is arranged in the second described rotary shaft 14.Described abrasive disc to be changed 11 and scrapping on abrasive disc 12 has 6 circumference equal There are the triangled tip split block of 3 circumference uniform distributions, triangled tip split block and sand on the inside of emery wheel the receiving hole K, described emery wheel receiving hole K of cloth Wheel disc is integrally formed or welding fabrication, and abrasive disc to be changed 11 and the quantity for scrapping the emery wheel receiving hole K in abrasive disc 12 It is identical.Described the first rotary shaft 13 and the second rotary shaft 14 is arranged in mounting seat 19 by bearing, and described first Driven gear 15 is fixed in the second rotary shaft 14 by flat key, and the second driven gear 17 is fixed on by flat key In one rotary shaft 13.Described motor 18 is arranged in mounting seat 19 by screw.Described driving gear 16 with it is described The first driven gear 15 and the second driven gear 17 engage, the first described driven gear 15 and the number of teeth of the second driven gear 17 It is identical, after completing a Pneumatic grinding wheel and changing, completes 60 ° of rotation simultaneously under the driving of motor 18, make to be changed New Pneumatic grinding wheel on abrasive disc 11 is in spare space, is also at next emery wheel receiving hole K on wheel disc 12 to be scrapped Spare space, changed for next emery wheel.
Described air pressure grinding wheel polishing tool 2 includes hemispherical Pneumatic grinding wheel 21, Pneumatic grinding wheel erecting device 22, driving electricity Machine 24 and mechanical arm 23.The triangled tip split block of described hemispherical Pneumatic grinding wheel 21 outer ledge, 3 circumference uniform distributions, is used for and reports Triangled tip split block in antiquated sand wheel disc 12 engages and limits and rotate.There is sealing screw thread the described inner side of hemispherical Pneumatic grinding wheel 21, What Pneumatic grinding wheel rotated when described sealing thread rotary orientation and skin processing is in opposite direction, described in ensureing in skin processing Pneumatic grinding wheel 21 will not release, and be threadably mounted at the lower end of Pneumatic grinding wheel erecting device 22 by sealing, and can guarantee that air pressure inside Do not reveal.Described motor 24 is arranged on the upper end of Pneumatic grinding wheel erecting device 22 by screw, and can drive hemispherical gas Press emery wheel 21 clockwise or counterclockwise.Described Pneumatic grinding wheel erecting device 22 is arranged on the described end of mechanical arm 23, Described mechanical arm 23 is according to completion position motion under the requirement of described electric control system 3.Described mechanical arm 23 is general Logical industrial machinery arm, there is six degree of freedom.
Described electric control system 3 includes source of the gas 33, pneumatic control valve 32, switch board 31.Described source of the gas 33 is through gas Pressure control valve 32 is inflated under the instruction of switch board 31 by completing to the Pneumatic grinding wheel 21 in air pressure grinding wheel polishing tool 2.It is described The control machinery arm 23 of switch board 31 move to abrasive disc 11 to be changed or scrap the top of abrasive disc 12.Described switch board 31 controls The rotation direction of motor 24 on air pressure grinding wheel polishing tool 2, pass through the triangle wedge on described Pneumatic grinding wheel 21 Block is engaged with scrapping the interior triangular wedge block of abrasive disc 12 and rotated so as to limit described Pneumatic grinding wheel 21, completes the air pressure scrapped Emery wheel 21 disassembles from described air pressure grinding wheel polishing tool 2.Described switch board 31 controls described mechanical arm 23 to transport Move to the described top of abrasive disc to be changed 11, switch board 31 and control motor 24 to reversely rotate, pass through described Pneumatic grinding wheel Triangle wedge block on 21 engages with the interior triangular wedge block of abrasive disc 11 to be changed to be rotated so as to limit new Pneumatic grinding wheel, complete The installation of Cheng Xin Pneumatic grinding wheel.Described switch board 31 controls the motor 18 on sand wheel replacing device 1 to make emery wheel to be changed Disk 11 and scrap abrasive disc 12 and turn over 60 °, new Pneumatic grinding wheel to be changed just waits on abrasive disc 11 to be changed changes next time, reports Room in antiquated sand wheel disc 12 just waits dismounting next time to use,.
It is readily apparent that can so be automatically performed 6 Pneumatic grinding wheels changes task, it is secondary when needing increase to be automatically performed During number, only abrasive disc 11 to be changed and the size for scrapping abrasive disc 12 need to be deposited hole number just according to increasing, emery wheel is actually needed It can increase, number can be changed automatically to increase.
The requirement of the invention for effectively overcoming manual replacing Pneumatic grinding wheel to be unfavorable for realizing automation, whole-course automation operation, The labor intensity of staff is reduced, it is convenient and simple;The full-automatic tool changing device of Pneumatic grinding wheel provided by the invention by motor just Pneumatic grinding wheel is changed in reversion, and sealing threaded connection is reliable, and air pressure is not easy to reveal;Abrasive disc to be changed and scrap abrasive disc size and can add Greatly, emery wheel storage hole number can increase, and can change number automatically to increase;It is constant that the position of Pneumatic grinding wheel is changed every time, control A coordinate for being used to scrap Pneumatic grinding wheel dismounting and a coordinate for being used for the installation of new Pneumatic grinding wheel need to be only preset in cabinet processed just Continuous automatic change can be achieved to require.
Content described in this specification embodiment is only enumerating to the way of realization of inventive concept, protection of the invention The concrete form for being not construed as being only limitted to embodiment and being stated of scope, protection scope of the present invention is also and in this area skill Art personnel according to present inventive concept it is conceivable that equivalent technologies mean.

Claims (1)

1. a kind of hemispherical Pneumatic grinding wheel automatic-exchanging system, including sand wheel replacing device(1), air pressure grinding wheel polishing tool(2) And electric control system(3), it is characterised in that:Described sand wheel replacing device(1)Including:Abrasive disc to be changed(11), discarded sand Wheel disc(12), driving gear(16), the first driven gear(15), the second driven gear(17), the first rotary shaft(13), second turn Moving axis(14), mounting seat(19)And motor(18), described abrasive disc to be changed(11)Described the is fixed on by flat key Two rotary shafts(14)On, described scraps abrasive disc(12)First rotary shaft is fixed on by flat key(13)On, described first Rotary shaft(13)With the second rotary shaft(14)Mounting seat is arranged on by bearing(19)On, the first described driven gear(15)It is logical Cross flat key and be arranged on the second rotary shaft(14)On, the second driven gear(17)First rotary shaft is arranged on by flat key(13)On, Described motor(18)Mounting seat is arranged on by screw(19)On, described driving gear(16)It is solid by flat key installation It is scheduled on described motor(18)On output shaft, described driving gear(16)Simultaneously with the first described driven gear(15) With the second driven gear(17)Engage and can drive and rotate simultaneously, described mounting seat(19)It is sub-assembly, mounting seat(19)On The second described rotary shaft of installation(14), the first rotary shaft(13)And motor(18);
Described abrasive disc to be changed(11)With scrap abrasive disc(12)On have at least one circular emery wheel receiving hole(K), institute The emery wheel receiving hole stated(K)There is at least one triangled tip split block at edge;
Described air pressure grinding wheel polishing tool(2)Including hemispherical Pneumatic grinding wheel(21), Pneumatic grinding wheel erecting device(22), driving Motor(24)With mechanical arm (23), described hemispherical Pneumatic grinding wheel(21)At least one triangled tip split block of outer ledge, institute The hemispherical Pneumatic grinding wheel stated(21)There is a sealing screw thread of anti-gas-leak inner side, gas when described sealing thread rotary orientation and skin processing Emery wheel is pressed to rotate in opposite direction.
CN201510171471.3A 2015-04-13 2015-04-13 A kind of hemispherical Pneumatic grinding wheel automatic-exchanging system Active CN105269458B (en)

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110434762B (en) * 2019-07-09 2020-05-01 三明学院 Full-automatic grinding wheel online replacement system based on machine vision
CN112894614A (en) * 2019-11-19 2021-06-04 中国商用飞机有限责任公司 Grinding tool replacing device
CN111761498A (en) * 2020-07-29 2020-10-13 温州市阳安电子科技有限公司 Polishing machine capable of automatically replacing polishing disc

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0060638B1 (en) * 1981-03-16 1986-09-10 Kitamura Kikai Kabushiki Kaisha (Kitamura Machinery Co.,Ltd.) Automatic tool changing system for machine tools
US4713876A (en) * 1986-03-25 1987-12-22 Toyoda Koki Kabushiki Kaisha Machine tool with gang head interchange device
JPH079213A (en) * 1993-01-20 1995-01-13 Mori Seiki Co Ltd Tool exchanging device
EP0719615A1 (en) * 1994-12-28 1996-07-03 DECKEL MAHO GmbH Programmable machine tool
CN202606930U (en) * 2012-06-16 2012-12-19 安徽金斗机械制造有限责任公司 Transmission device of multi-axis boring machine
CN204748325U (en) * 2015-04-13 2015-11-11 中国计量学院 Automatic change system of hemisphere atmospheric pressure emery wheel

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0060638B1 (en) * 1981-03-16 1986-09-10 Kitamura Kikai Kabushiki Kaisha (Kitamura Machinery Co.,Ltd.) Automatic tool changing system for machine tools
US4713876A (en) * 1986-03-25 1987-12-22 Toyoda Koki Kabushiki Kaisha Machine tool with gang head interchange device
JPH079213A (en) * 1993-01-20 1995-01-13 Mori Seiki Co Ltd Tool exchanging device
EP0719615A1 (en) * 1994-12-28 1996-07-03 DECKEL MAHO GmbH Programmable machine tool
CN202606930U (en) * 2012-06-16 2012-12-19 安徽金斗机械制造有限责任公司 Transmission device of multi-axis boring machine
CN204748325U (en) * 2015-04-13 2015-11-11 中国计量学院 Automatic change system of hemisphere atmospheric pressure emery wheel

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