CN105269327A - Multi-procedure transposition machining device for machining exhaust manifold of automobile engine - Google Patents
Multi-procedure transposition machining device for machining exhaust manifold of automobile engine Download PDFInfo
- Publication number
- CN105269327A CN105269327A CN201510828481.XA CN201510828481A CN105269327A CN 105269327 A CN105269327 A CN 105269327A CN 201510828481 A CN201510828481 A CN 201510828481A CN 105269327 A CN105269327 A CN 105269327A
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- transposition
- oil cylinder
- plant
- main shaft
- processing unit
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P2700/00—Indexing scheme relating to the articles being treated, e.g. manufactured, repaired, assembled, connected or other operations covered in the subgroups
- B23P2700/50—Other automobile vehicle parts, i.e. manufactured in assembly lines
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cylinder Crankcases Of Internal Combustion Engines (AREA)
Abstract
The invention relates to a multi-procedure transposition machining device for machining an exhaust manifold of an automobile engine. The multi-procedure transposition machining device comprises a multi-procedure transposition machining device installing bottom plate, a transposition device, a forming oil cylinder installing plate, a supporting plate, a forming device, a milling device and a connecting block. The transposition device is installed on the multi-procedure transposition machining device installing bottom plate, the forming oil cylinder installing plate is installed on the transposition device, the supporting plate is installed on the multi-procedure transposition machining device installing bottom plate, the supporting plate tightly abuts against one side of the forming oil cylinder installing plate, the forming device and the milling device are installed on the forming oil cylinder installing plate, and the connecting block is connected between the forming device and the milling device. An original cutting manner is improved through a milling manner, and the effects of being low in cutting allowance, saving energy and reducing consumption and manufacturing cost are achieved.
Description
Technical field
The present invention relates to a kind of processing unit (plant) of auto parts, particularly a kind of multiple operation transposition processing unit (plant) for vehicle engine exhaust divided manifold processing.
Background technology
Automotive engine manifold is the different in nature pipe fitting that a kind of shape is more complicated, and its main body is warp architecture, and in two pipe ends, one of them is typical circular pipe end, and the other end is special-shaped pipe end.Due to complex-shaped, need in the process of transmission just can complete the shaping of two-port and cutting by multiple devices, process is complicated, multiple bearing causes positioning datum deviation, make to cut pre-made allowance to strengthen, and the percent defective of processing is high, and original cutting processing mode, cutting surplus can be caused large, energy resource consumption is many, increase manufacturing cost, cause unnecessary loss, so design a kind of multiple operation transposition processing unit (plant) for vehicle engine exhaust divided manifold processing just seem particularly important.
Summary of the invention
The technical issues that need to address of the present invention are by adopting Milling Process mode to improve original cutting processing mode, play that cutting surplus is few, the effect of energy-saving consumption-reducing and minimizing manufacturing cost; A kind of multiple operation transposition processing unit (plant) for vehicle engine exhaust divided manifold processing is provided.
For solving above-mentioned technical problem, structure of the present invention comprises
Multiple operation transposition processing unit (plant) mounting base,
Transposer, described transposer is arranged on multiple operation transposition processing unit (plant) mounting base,
Shaping oil cylinder installing plate, described shaping oil cylinder installing plate is arranged on transposer,
Gripper shoe, described gripper shoe is arranged on multiple operation transposition processing unit (plant) mounting base, and described gripper shoe abuts against the side of shaping oil cylinder installing plate,
Shaped device, described shaped device is arranged on shaping oil cylinder installing plate,
Milling attachment, described milling attachment is arranged on shaping oil cylinder installing plate,
Contiguous block, described contiguous block is connected between shaped device and milling attachment.
Further: described transposer comprises
Transposition oil cylinder, described transposition oil cylinder is fixedly connected on multiple operation transposition processing unit (plant) mounting base,
Transposition cylinder piston rod, described transposition cylinder piston rod is connected with transposition oil cylinder, and the two ends of described transposition cylinder piston rod are stretched out from the both sides of transposition oil cylinder respectively,
First transposition contiguous block, described first transposition contiguous block is movably connected on one end of transposition cylinder piston rod, the first described transposition contiguous block by and cap be fixedly connected with the oil cylinder that replaces,
Second transposition contiguous block, the second described transposition contiguous block is fixedly connected on the first transposition contiguous block, and described shaping oil cylinder installing plate is fixedly connected on the side of the second transposition contiguous block.
Further again: the other end of described transposition cylinder piston rod is fixedly connected with stop nut.
Further again: described shaped device comprises
Punch holder slide rail cushion block, described punch holder slide rail cushion block is fixedly connected on shaping oil cylinder installing plate,
Punch holder slide rail, described punch holder slide rail is arranged on punch holder slide rail cushion block,
Shaping oil cylinder, described shaping oil cylinder is fixedly connected on shaping oil cylinder installing plate,
Shaping cylinder piston rod, described cylinder piston rod is connected with shaping oil cylinder,
Punch holder, described punch holder is movably connected on punch holder slide rail by the punch holder slide block be connected to bottom it, and described shaping cylinder piston rod is connected with one end of punch holder,
Drift mounting blocks, described drift mounting blocks is fixedly connected on the other end of punch holder,
Drift, described drift is fixed peace and is connected on drift mounting blocks.
Further again: the both sides of described shaping oil cylinder are respectively provided with a formation of lots oil cylinder stiffener, and described shaping oil cylinder is fixedly connected with the shaping oil cylinder stiffener of both sides respectively, and the shaping oil cylinder stiffener of described both sides is fixedly connected on shaping oil cylinder installing plate.
Further again: described punch holder is connected with milling attachment by contiguous block.
Further again: described milling attachment comprises
Milling attachment slide rail, described milling attachment slide rail is arranged on shaping oil cylinder installing plate,
Rotary main shaft seat, described rotary main shaft seat is movably connected on milling attachment slide rail by the milling attachment slide block be connected to bottom it,
Rotary main shaft, described rotary main shaft is movably connected in rotary main shaft seat by bearing, and the two ends of described rotary main shaft are stretched out from the two ends of rotary main shaft seat respectively,
Milling cutter, described milling cutter is connected on one end of rotary main shaft by milling cutter seat,
Motor support plate, described motor support plate is fixedly connected on rotary main shaft seat, described motor support plate offers waist hole,
Motor, described motor is connected in motor support plate by motor mounting plate, and described motor is connected with the other end of rotary main shaft by synchronous belt drive mechanism.
Further again: described synchronous belt drive mechanism comprises active synchronization belt wheel, driven synchronous pulley and Timing Belt, what described active synchronization belt wheel was fixed on motor goes out on axle head, described driven synchronous pulley is fixed on the other end of rotary main shaft, and described active synchronization belt wheel is connected with driven synchronous pulley by Timing Belt.
Further again: described motor support plate is connected with tensioning plate, described tensioning plate offers tapped through hole, position relative to tapped through hole on described motor mounting plate offers screw thread mouth, be connected with tensioning bolt in described tapped through hole, the lower end of described tensioning bolt is connected in the screwed hole on motor mounting plate.
Further again: described rotary main shaft seat is connected with shaped device by contiguous block.
After adopting said structure, beneficial effect of the present invention is as follows:
1) one-time positioning, completes manifold moulding and cutting action, and avoid the deviation that multiple bearing causes, passing rate of processing is high.
2) adopt Milling Process mode to improve original cutting processing mode, cutting surplus is few, energy-saving consumption-reducing, reduces manufacturing cost.
3) the design has the advantage that structure is simple, be easy to manufacture and practicality and high efficiency.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation.
Fig. 1 is structural representation of the present invention.
Fig. 2 is the structural representation of transposer.
Fig. 3 is the structural representation of shaped device.
Fig. 4 is the left TV structure schematic diagram of milling attachment.
Fig. 5 is the main TV structure schematic diagram of milling attachment.
Detailed description of the invention
A kind of multiple operation transposition processing unit (plant) for vehicle engine exhaust divided manifold processing as shown in Figure 1, comprise multiple operation transposition processing unit (plant) mounting base 27, transposer 26, shaping oil cylinder installing plate 25, gripper shoe 30, shaped device 24, milling attachment 28 and contiguous block 29, described transposer 26 is arranged on multiple operation transposition processing unit (plant) mounting base 27, described shaping oil cylinder installing plate 25 is arranged on transposer 26, described gripper shoe 30 is arranged on multiple operation transposition processing unit (plant) mounting base 27, described gripper shoe 30 abuts against the side of shaping oil cylinder installing plate 25, described shaped device 24 and milling attachment 28 are arranged on shaping oil cylinder installing plate 25 respectively, described contiguous block 29 is connected between shaped device 24 and milling attachment 28.After manifold is located by matched moulds, now shaped device 24 is positioned at position to be processed, the shaped device 24 starting both sides makes both sides shaped device 24 to two end motions of manifold, processing and forming is carried out to the two ends of manifold by the shaped device 24 of both sides simultaneously, now milling attachment 28 also can be synchronized with the movement with shaped device 24 under the effect of contiguous block 29, when after shaping process finishing, the shaped device 24 of both sides and milling attachment 28 is made to be returned to initial position, then starting transposer 26 makes shaped device 24 and milling attachment 28 entirety under the drive of shaping oil cylinder installing plate 25 carry out translation, thus make milling attachment 28 be in position to be processed, then the startup shaped device 24 of both sides make its by contiguous block 29 with the milling attachment 28 of both sides to two end motions of manifold, subsequently start both sides milling attachment 28, complete manifold both ends of the surface Milling Process simultaneously, it is last that reverse starting shaped device 24 and transposer 26 make both sides shaped device 24 and milling attachment 28 be returned to original position successively, the design is completed the shaping of manifold and cutting action by one-time positioning, avoids multiple bearing to cause a deviation, improves passing rate of processing.
Shaped device 24 comprises punch holder slide rail cushion block 37 as shown in Figure 3, punch holder slide rail 38, shaping oil cylinder 39, shaping cylinder piston rod 40, punch holder 41, drift mounting blocks 42 and drift 43, described punch holder slide rail cushion block 37 is fixedly connected on shaping oil cylinder installing plate 25, described punch holder slide rail 38 is arranged on punch holder slide rail cushion block 37, described shaping oil cylinder 39 is fixedly connected on shaping oil cylinder installing plate 25, described cylinder piston rod 40 is connected with shaping oil cylinder 39, described punch holder 41 is movably connected on punch holder slide rail 38 by the punch holder slide block be connected to bottom it, described shaping cylinder piston rod 40 is connected with one end of punch holder 41, described drift mounting blocks 42 is fixedly connected on the other end of punch holder 41, described drift 43 is fixed peace and is connected on drift mounting blocks 42, the both sides of described shaping oil cylinder 39 are respectively provided with a formation of lots oil cylinder stiffener 44, described shaping oil cylinder 39 is fixedly connected with the shaping oil cylinder stiffener 44 of both sides respectively, the shaping oil cylinder stiffener 44 of described both sides is fixedly connected on shaping oil cylinder installing plate 25, described punch holder 41 is connected with milling attachment 28 by contiguous block 29.After manifold is located by matched moulds, now shaped device 24 is positioned at position to be processed, the shaping oil cylinder 39 starting both sides makes it respectively by a shaping cylinder piston rod 40 with two end motions of both sides punch holder 41 to manifold, make punch holder 41, along punch holder slide rail 38, drift 43 be inserted manifold pipe end, carry out processing and forming; After completion of processing, the shaping oil cylinder 39 of reverse starting makes the drift 43 of both sides be returned to original position.
Transposer 26 as shown in Figure 2 comprises transposition oil cylinder 31, transposition cylinder piston rod 32, first transposition contiguous block 34 and the second transposition contiguous block 36, described transposition oil cylinder 31 is fixedly connected on multiple operation transposition processing unit (plant) mounting base 27, described transposition cylinder piston rod 32 is connected with transposition oil cylinder 31, the two ends of described transposition cylinder piston rod 32 are stretched out from the both sides of transposition oil cylinder 31 respectively, the first described transposition contiguous block 34 is movably connected on one end of transposition cylinder piston rod 32, the first described transposition contiguous block 34 passes through and cap 35 is fixedly connected with transposition oil cylinder 31, the second described transposition contiguous block 36 is fixedly connected on the first transposition contiguous block 34, described shaping oil cylinder installing plate 25 is fixedly connected on the side of the second transposition contiguous block 36, the other end of described transposition cylinder piston rod 32 is fixedly connected with stop nut 33.When after shaping completion of processing, starting transposition oil cylinder 31 makes it carry out translation with the first transposition contiguous block 34 and the second transposition contiguous block 36 along transposition cylinder piston rod 32, make shaped device 24 and milling attachment 28 also can carry out integral translation under the drive of shaping oil cylinder installing plate 25, thus milling attachment 28 is transported to position to be processed; The design also has the advantage that structure is simple, be easy to manufacture and practicality and high efficiency.
Milling attachment 28 as shown in Figure 4 and Figure 5 comprises milling attachment slide rail 45, rotary main shaft seat 46, rotary main shaft 48, milling cutter 49, motor support plate 51 and motor 52, described milling attachment slide rail 45 is arranged on shaping oil cylinder installing plate 25, described rotary main shaft seat 46 is movably connected on milling attachment slide rail 45 by the milling attachment slide block 47 be connected to bottom it, described rotary main shaft 48 is movably connected in rotary main shaft seat 46 by bearing, the two ends of described rotary main shaft 48 are stretched out from the two ends of rotary main shaft seat 46 respectively, described milling cutter 49 is connected to by milling cutter seat 50 on one end of rotary main shaft 48, described motor support plate 51 is fixedly connected on rotary main shaft seat 46, described motor support plate 51 offers waist hole, described motor 52 is connected in motor support plate 51 by motor mounting plate 53, described motor 52 is connected by the other end of synchronous belt drive mechanism with rotary main shaft 48, described rotary main shaft seat 46 is connected with shaped device 24 by contiguous block 29.After milling attachment 28 is transported to position to be processed, start the shaping oil cylinder 39 in both sides and make both sides rotary main shaft seat 46 under the drive of contiguous block 29 along milling attachment slide rail 45 to two end motions of manifold, the milling cutter 49 of both sides is contacted with the processing end face of manifold both sides, then starter motor 52 makes rotary main shaft 48 rotate under the drive of synchronous belt drive mechanism, thus utilizes milling cutter 49 to complete Milling Process to manifold; The design adopts Milling Process mode to improve original cutting processing mode, and cutting surplus is few, energy-saving consumption-reducing, reduces manufacturing cost.
Synchronous belt drive mechanism as shown in Figure 5 comprises active synchronization belt wheel 54, driven synchronous pulley 55 and Timing Belt 56, what described active synchronization belt wheel 54 was fixed on motor 52 goes out on axle head, described driven synchronous pulley 55 is fixed on the other end of rotary main shaft 48, and described active synchronization belt wheel 54 is connected with driven synchronous pulley 55 by Timing Belt 56.When the milling cutter 49 of both sides contacts with the processing end face of manifold both sides, starter motor 52 makes it rotate with active synchronization belt wheel 54, driven synchronous pulley 55 also can and then rotate under the effect of Timing Belt 56, rotary main shaft 48 is together rotated under the drive of driven synchronous pulley 55, thus utilizes thus utilize milling cutter 49 to complete Milling Process to manifold.
Motor support plate 51 is as shown in Figure 4 connected with tensioning plate 57, described tensioning plate 57 offers tapped through hole, described motor mounting plate 53 offers screw thread mouth relative to the position of tapped through hole, be connected with tensioning bolt in described tapped through hole, the lower end of described tensioning bolt is connected in the screwed hole on motor mounting plate 53.The design can pass through fastening tensioning bolt, by Timing Belt tensioning, thus improves the transmission performance of synchronous belt drive mechanism.
Claims (10)
1., for a multiple operation transposition processing unit (plant) for vehicle engine exhaust divided manifold processing, it is characterized in that: comprise
Multiple operation transposition processing unit (plant) mounting base (27),
Transposer (26), described transposer 26 is arranged on multiple operation transposition processing unit (plant) mounting base (27),
Shaping oil cylinder installing plate (25), described shaping oil cylinder installing plate (25) is arranged on transposer (26),
Gripper shoe (30), described gripper shoe (30) is arranged on multiple operation transposition processing unit (plant) mounting base (27), and described gripper shoe (30) abuts against the side of shaping oil cylinder installing plate (25),
Shaped device (24), described shaped device (24) is arranged on shaping oil cylinder installing plate (25),
Milling attachment (28), described milling attachment (28) is arranged on shaping oil cylinder installing plate (25),
Contiguous block (29), described contiguous block (29) is connected between shaped device (24) and milling attachment (28).
2. a kind of multiple operation transposition processing unit (plant) for vehicle engine exhaust divided manifold processing according to claim 1, is characterized in that: described transposer (26) comprises
Transposition oil cylinder (31), described transposition oil cylinder (31) is fixedly connected on multiple operation transposition processing unit (plant) mounting base (27),
Transposition cylinder piston rod (32), described transposition cylinder piston rod (32) is connected with transposition oil cylinder (31), the two ends of described transposition cylinder piston rod (32) are stretched out from the both sides of transposition oil cylinder (31) respectively
First transposition contiguous block (34), the first described transposition contiguous block (34) is movably connected on one end of transposition cylinder piston rod (32), the first described transposition contiguous block (34) passes through and cap (35) is fixedly connected with transposition oil cylinder (31)
Second transposition contiguous block (36), the second described transposition contiguous block (36) is fixedly connected on the first transposition contiguous block (34), and described shaping oil cylinder installing plate (25) is fixedly connected on the side of the second transposition contiguous block (36).
3., according to the multiple operation transposition processing unit (plant) that claim 2 one kind is processed for vehicle engine exhaust divided manifold, it is characterized in that: the other end of described transposition cylinder piston rod (32) is fixedly connected with stop nut (33).
4. a kind of multiple operation transposition processing unit (plant) for vehicle engine exhaust divided manifold processing according to claim 1, is characterized in that: described shaped device (24) comprises
Punch holder slide rail cushion block 37, described punch holder slide rail cushion block 37 is fixedly connected on shaping oil cylinder installing plate 25,
Punch holder slide rail (38), described punch holder slide rail (38) is arranged on punch holder slide rail cushion block (37),
Shaping oil cylinder (39), described shaping oil cylinder (39) is fixedly connected on shaping oil cylinder installing plate (25),
Shaping cylinder piston rod (40), described cylinder piston rod (40) is connected with shaping oil cylinder (39),
Punch holder (41), described punch holder (41) is movably connected on punch holder slide rail (38) by the punch holder slide block be connected to bottom it, described shaping cylinder piston rod (40) is connected with one end of punch holder (41)
Drift mounting blocks (42), described drift mounting blocks (42) is fixedly connected on the other end of punch holder (41),
Drift (43), the fixing peace of described drift (43) is connected on drift mounting blocks (42).
5. a kind of multiple operation transposition processing unit (plant) for vehicle engine exhaust divided manifold processing according to claim 4, it is characterized in that: the both sides of described shaping oil cylinder (39) are respectively provided with a formation of lots oil cylinder stiffener (44), described shaping oil cylinder (39) is fixedly connected with the shaping oil cylinder stiffener (44) of both sides respectively, and the shaping oil cylinder stiffener (44) of described both sides is fixedly connected on shaping oil cylinder installing plate (25).
6. a kind of multiple operation transposition processing unit (plant) for vehicle engine exhaust divided manifold processing according to claim 4, is characterized in that: described punch holder (41) is connected with milling attachment (28) by contiguous block (29).
7. a kind of multiple operation transposition processing unit (plant) for vehicle engine exhaust divided manifold processing according to claim 1, is characterized in that: described milling attachment (28) comprises
Milling attachment slide rail (45), described milling attachment slide rail (45) is arranged on shaping oil cylinder installing plate (25),
Rotary main shaft seat (46), described rotary main shaft seat (46) is movably connected on milling attachment slide rail (45) by the milling attachment slide block (47) be connected to bottom it,
Rotary main shaft (48), described rotary main shaft (48) is movably connected in rotary main shaft seat (46) by bearing, the two ends of described rotary main shaft (48) are stretched out from the two ends of rotary main shaft seat (46) respectively
Milling cutter (49), described milling cutter (49) is connected on one end of rotary main shaft (48) by milling cutter seat (50),
Motor support plate (51), described motor support plate (51) is fixedly connected on rotary main shaft seat (46), and described motor support plate (51) offers waist hole,
Motor (52), described motor (52) is connected in motor support plate (51) by motor mounting plate (53), and described motor (52) is connected by the other end of synchronous belt drive mechanism with rotary main shaft (48).
8. a kind of multiple operation transposition processing unit (plant) for vehicle engine exhaust divided manifold processing according to claim 7, it is characterized in that: described synchronous belt drive mechanism comprises active synchronization belt wheel (54), driven synchronous pulley (55) and Timing Belt (56), what described active synchronization belt wheel (54) was fixed on motor (52) goes out on axle head, described driven synchronous pulley (55) is fixed on the other end of rotary main shaft (48), described active synchronization belt wheel (54) is connected with driven synchronous pulley (55) by Timing Belt (56).
9. a kind of multiple operation transposition processing unit (plant) for vehicle engine exhaust divided manifold processing according to claim 7, it is characterized in that: described motor support plate (51) is connected with tensioning plate (57), described tensioning plate (57) offers tapped through hole, described motor mounting plate (53) offers screw thread mouth relative to the position of tapped through hole, be connected with tensioning bolt in described tapped through hole, the lower end of described tensioning bolt is connected in the screwed hole on motor mounting plate (53).
10. described a kind of multiple operation transposition processing unit (plant) for vehicle engine exhaust divided manifold processing according to claim 7, is characterized in that: described rotary main shaft seat (46) is connected with shaped device (24) by contiguous block (29).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510828481.XA CN105269327B (en) | 2015-11-25 | 2015-11-25 | A kind of multiple operation transposition processing unit (plant) for vehicle engine exhaust divided manifold processing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510828481.XA CN105269327B (en) | 2015-11-25 | 2015-11-25 | A kind of multiple operation transposition processing unit (plant) for vehicle engine exhaust divided manifold processing |
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| CN105269327A true CN105269327A (en) | 2016-01-27 |
| CN105269327B CN105269327B (en) | 2017-11-21 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110270906A (en) * | 2019-07-25 | 2019-09-24 | 杭州幕林眼镜有限公司 | A kind of optical lens arc mirror wall processing unit (plant) |
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| CN205201018U (en) * | 2015-11-25 | 2016-05-04 | 镇江市恒源汽车零部件有限公司 | A multiple operation transposition processingequipment for automobile engine exhaust manifold processing |
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| US6338188B1 (en) * | 1998-06-10 | 2002-01-15 | Heise Industries, Inc. | Quick change method for interchanging molds on extrusion blow molding machines |
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| CN105269327B (en) | 2017-11-21 |
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