CN105253732A - Method for detecting balance coefficient of elevator - Google Patents
Method for detecting balance coefficient of elevator Download PDFInfo
- Publication number
- CN105253732A CN105253732A CN201510482655.1A CN201510482655A CN105253732A CN 105253732 A CN105253732 A CN 105253732A CN 201510482655 A CN201510482655 A CN 201510482655A CN 105253732 A CN105253732 A CN 105253732A
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- Prior art keywords
- elevator
- engine torque
- car
- balance coefficient
- electric current
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Abstract
The invention relates to a method for detecting the balance coefficient of an elevator. By means of the method, the problems that in the prior art, it is troublesome to obtain the balance coefficient, and manpower and material resources are wasted are solved. The method comprises the steps that the torque current of a main engine is controlled, recorded and processed when the elevator is in a non-load state and is at different storeys through an elevator driving and controlling system, and the balance coefficient of the elevator is obtained directly through formula derivation. The method has the advantages that based on an existing elevator car control system, no additional hardware device is needed; an elevator car does not need to be loaded, and the waste of a large number of manpower and material resources is avoided. The method for detecting the balance coefficient of the elevator is automatically executed directly through the elevator control system, little manual operation is needed, detection is simple and convenient, the efficiency is high, and a detection result is accurate.
Description
Technical field
The present invention relates to a kind of elevator technology field, especially relate to a kind ofly to use manpower and material resources sparingly, easy to operate balance coefficient of elevator method of inspection.
Background technology
The type of drive of elevator mostly is tractive driving mode.The car of towed elevator and counterweight hang on the both sides of traction sheave respectively by steel rope/steel band, due to steel rope/there is friction force between steel band and traction sheave when traction sheave rotates, thus drive steel rope/steel band and counterweight motion to get up.Equilibrium factor is the important performance indexes that traction-type drives elevator, and introducing counterweight can carry out actv. balance to the load in car own wt and car, thus the load that traction main frame is run alleviates greatly.In elevator running Installation and Debugging process, the method obtaining balance coefficient of elevator often has a variety of, but often balance coefficient of elevator that is cumbersome or that obtain is accurate not.
The acquisition methods of balance coefficient of elevator conventional at present has following several.1. direct weight method, namely direct to lift car, the parts such as counterweight are weighed, thus directly calculate balance coefficient of elevator; 2. current method, namely by adding different weight percentage load-carrying in lift car, and after recording the current value in ascending for elevator, descending process, the current curve under the different load condition of drafting elevator in uplink and downlink situation, the point of crossing of two curves had both been balance coefficient of elevator; 3. hand turning method, namely by loading the load-carrying presetting equilibrium factor in car, hand turning, by feeling to increase and decrease car weight, thus confirms the adjustment amount of counterweight, and then the equilibrium factor that realization is preset.
But existing equilibrium factor acquisition methods also exists some defects, as said method 1 needs to obtain lift car, the weight of counterweight; Method 2 needs to carry load-carrying in car; Then there is the not high problem of precision in the equilibrium factor that method 3 obtains, the method needs to settle certain load-carrying equally in car simultaneously.They all need loaded weight in phase lift car, there is the problem of wasting manpower and material resources, and it is not very convenient to operate.
Summary of the invention
The present invention mainly solves in prior art and obtains equilibrium factor Measures compare trouble, wasting manpower and material resources, and also there is the not high problem of precision, provide one use manpower and material resources sparingly, easy to operate, the balance coefficient of elevator method of inspection that precision is high.。
Above-mentioned technical matters of the present invention is mainly solved by following technical proposals: a kind of balance coefficient of elevator method of inspection, comprises the following steps:
S1. trailing cable unit weight, hoist ropes unit weight, compensated chain unit weight, elevator rated load, lift car hoisting depth is detected in advance; The specification that cable unit weight, hoist ropes unit weight, these numerical value of compensated chain unit weight adopt according to them can easily obtain.Elevator rated load, lift car hoisting depth also can easily be obtained by elevator specification.Lift car hoisting depth refers to that lift car can promote the highest height, is fixed value.
S2. confirm that lift car is unloaded, open equilibrium factor and automatically detect;
S3. run lift car, record respectively lift car be in top layer, centre and bottom position time uply overcome the engine torque electric current of systemic resistance movement and the descending engine torque electric current overcoming systemic resistance movement;
S4. according to detecting in each parameter and step S3 each parameter detected in step S1, set up lift car be in top layer, centre and bottom position up, descending time the derivation formula of engine torque, then derive the computing formula of car equilibrium factor according to these derivation formulas and calculate lift box balance coefficient.
The present invention is based on existing lift car control system, without the need to increasing extra hardware unit.The present invention only just effectively can need detect equilibrium criterion under car no-load condition, without the need to loaded weight in car, avoids the waste of a large amount of manpower and materials.Equilibrium factor method of inspection of the present invention is directly automatically performed by apparatus for controlling elevator, and without the need to too many manual operation, detect simple and convenient, efficiency is high, and testing result is accurate.
As a kind of preferred version, the concrete operation step of step S3 is:
S31. run lift car to bottom, open drg, overcome the engine torque electric current of systemic resistance movement and the descending engine torque electric current overcoming systemic resistance movement by elevator drive system record elevator car bottom is up;
S32. run lift car to middle, open drg, overcome the engine torque electric current of systemic resistance movement and the descending engine torque electric current overcoming systemic resistance movement by elevator drive system record elevator car is up in centre;
S33. run lift car to top layer, open drg, overcome the engine torque electric current of systemic resistance movement and the descending engine torque electric current overcoming systemic resistance movement by elevator drive system record elevator car top layer is up.
As a kind of preferred version, the concrete steps calculating lift box balance coefficient in described step S4 comprise:
S41. set up lift car be in top layer, centre and bottom position up, descending time the derivation formula of engine torque,
T
ub=I
ub*Kt=(OB*Q-f-R*M
1/2+R*M
2/2)/i
T
db=I
db*Kt=(OB*Q+f-R*M
1/2+R
1*M
2/2)/i
T
um=I
um*Kt=(OB*Q-f-R*M
1/4)/i
T
dm=I
dm*Kt=(OB*Q+f-R*M
1/4)/i
T
ut=I
ut*Kt=(OB*Q-f+R*M
1/2-R*M
2/2-R*M
tr/2)/i
T
dt=I
dt*Kt=(OB*Q+f+R*M
1/2-R*M
2/2-R*M
tr/2)/i;
Wherein T
uband I
ubengine torque when systemic resistance moves and engine torque electric current is overcome for up when unloaded car is in bottom; T
dband I
dbengine torque when systemic resistance moves and engine torque electric current is overcome for descending when unloaded car is in bottom; T
umand I
umengine torque when systemic resistance moves and engine torque electric current is overcome for up when unloaded car mediates; T
dmand I
dmengine torque when systemic resistance moves and engine torque electric current is overcome for descending when unloaded car mediates; T
ut=I
utengine torque when systemic resistance moves and engine torque electric current is overcome for up when unloaded car is in top layer; T
dtand I
dtengine torque when systemic resistance moves and engine torque electric current is overcome for descending when unloaded car is in top layer; OB is lift box balance coefficient; Q is elevator rated load (kg); F is hoistway resistance (kg); R is lifting height of lift (m), the maximum height namely promoted; Mtc is trailing cable unit weight (kg/m); M
1for hoist ropes unit weight (kg/m); M
2for compensated chain unit weight (kg/m); I is traction ratio; Kt is main frame torque current (kg-m/A).
S42. carry out addition to the derivation formula being positioned at same position to obtain:
T
ub+T
db=(I
ub+I
db)*Kt=2*(OB*Q-R*M
1/2+R*M
2/2)/i
T
um+T
dm=(I
um+I
dm)*Kt=2*(OB*Q-R*M
1/4)/i
T
ut+T
dt=(I
ut+I
dt)*Kt=2*(OB*Q+R*M
1/2-R*M
2/2-R*M
tr/2)/i;
By (T
um+ T
dm)/(T
ub+ T
db) obtain:
OB1=R*[(I
ub+I
db)*M
tr-2*(I
um+I
dm)*(M
1-M
2)]/4/[(I
ub+I
db)-(I
um+I
dm)]/Q;
By (T
ut+ T
dt)/(T
ub+ T
db) obtain:
OB2=R*[(I
ut+I
dt)*M
tr-2*(I
um+I
dm)*(M
tr+M
2-M
1)]/4/[(I
ut+I
dt)-(I
um+I
dm)]/Q;
S43. lift box balance coefficient formulas is obtained:
OB=(OB1+OB2)/2
Known variables is substituted into equilibrium factor computing formula, calculate lift box balance coefficient.
Therefore, advantage of the present invention is: 1. based on existing lift car control system, without the need to increasing extra hardware unit; 2., without the need to loaded weight in car, avoid the waste of a large amount of manpower and materials; 3. equilibrium factor method of inspection of the present invention is directly automatically performed by apparatus for controlling elevator, and without the need to too many manual operation, detect simple and convenient, efficiency is high, and testing result is accurate.
Accompanying drawing explanation
Accompanying drawing 1 is a kind of schematic flow sheet of the present invention;
Accompanying drawing 2 is a kind of schematic flow sheets of step S3 in the present invention.
Detailed description of the invention
Below by embodiment, and by reference to the accompanying drawings, technical scheme of the present invention is described in further detail.
Embodiment:
A kind of balance coefficient of elevator method of inspection of the present embodiment, as shown in Figure 1, includes following steps:
Step S1. detects trailing cable unit weight, hoist ropes unit weight, compensated chain unit weight, elevator rated load, lift car hoisting depth in advance; These parameters all can obtain than being easier to.Detect the known parameters of these parameters as subsequent calculations in advance.
Step S2. confirms that lift car is unloaded, opens equilibrium factor and automatically detects;
Step S3. runs lift car, record respectively lift car be in top layer, centre and bottom position time uply overcome the engine torque electric current of systemic resistance movement and the descending engine torque electric current overcoming systemic resistance movement;
Its concrete steps as shown in Figure 2, comprise
Step S31. runs lift car to bottom, opens drg, overcomes the engine torque electric current of systemic resistance movement and the descending engine torque electric current overcoming systemic resistance movement by elevator drive system record elevator car bottom is up;
Step S32. runs lift car to middle, opens drg, overcomes the engine torque electric current of systemic resistance movement and the descending engine torque electric current overcoming systemic resistance movement by elevator drive system record elevator car is up in centre;
Step S33. runs lift car to top layer, opens drg, overcomes the engine torque electric current of systemic resistance movement and the descending engine torque electric current overcoming systemic resistance movement by elevator drive system record elevator car top layer is up.
The order be not limited in step from bottom to top layer detects, and also can detect according to other orders.
Step S4. is according to detecting in each parameter and step S3 each parameter detected in step S1, set up lift car be in top layer, centre and bottom position up, descending time the derivation formula of engine torque, then derive the computing formula of car equilibrium factor according to these derivation formulas and calculate lift box balance coefficient.
Step S4 detailed process is as follows:
Step S41. first set up lift car be in top layer, centre and bottom position up, descending time the derivation formula of engine torque,
T
ub=I
ub*Kt=(OB*Q-f-R*M
1/2+R*M
2/2)/i
T
db=I
db*Kt=(OB*Q+f-R*M
1/2+R
1*M
2/2)/i
T
um=I
um*Kt=(OB*Q-f-R*M
1/4)/i
T
dm=I
dm*Kt=(OB*Q+f-R*M
1/4)/i
T
ut=I
ut*Kt=(OB*Q-f+R*M
1/2-R*M
2/2-R*M
tr/2)/i
T
dt=I
dt*Kt=(OB*Q+f+R*M
1/2-R*M
2/2-R*M
tr/2)/i;
T in these formula
uband I
ubengine torque when systemic resistance moves and engine torque electric current is overcome for up when unloaded car is in bottom;
T
dband I
dbengine torque when systemic resistance moves and engine torque electric current is overcome for descending when unloaded car is in bottom;
T
umand I
umengine torque when systemic resistance moves and engine torque electric current is overcome for up when unloaded car mediates;
T
dmand I
dmengine torque when systemic resistance moves and engine torque electric current is overcome for descending when unloaded car mediates;
T
ut=I
utengine torque when systemic resistance moves and engine torque electric current is overcome for up when unloaded car is in top layer;
T
dtand I
dtengine torque when systemic resistance moves and engine torque electric current is overcome for descending when unloaded car is in top layer;
OB is lift box balance coefficient;
Q is elevator rated load (kg);
F is hoistway resistance (kg);
R is lifting height of lift (m), the maximum height namely promoted;
Mtc is trailing cable unit weight (kg/m);
M
1for hoist ropes unit weight (kg/m);
M
2for compensated chain unit weight (kg/m);
I is traction ratio;
Kt is main frame torque current (kg-m/A).
Step S42. carries out addition to the derivation formula being positioned at same position and obtains:
T
ub+T
db=(I
ub+I
db)*Kt=2*(OB*Q-R*M
1/2+R*M
2/2)/i
T
um+T
dm=(I
um+I
dm)*Kt=2*(OB*Q-R*M
1/4)/i
T
ut+T
dt=(I
ut+I
dt)*Kt=2*(OB*Q+R*M
1/2-R*M
2/2-R*M
tr/2)/i;
By (T
um+ T
dm)/(T
ub+ T
db) obtain:
OB1=R*[(I
ub+I
db)*M
tr-2*(I
um+I
dm)*(M
1-M
2)]/4/[(I
ub+I
db)-(I
um+I
dm)]/Q;
By (T
ut+ T
dt)/(T
ub+ T
db) obtain:
OB2=R*[(I
ut+I
dt)*M
tr-2*(I
um+I
dm)*(M
tr+M
2-M
1)]/4/[(I
ut+I
dt)-(I
um+I
dm)]/Q;
Step S43. obtains lift box balance coefficient formulas:
OB=(OB1+OB2)/2
Known variables in step S1, S3 is substituted into equilibrium factor computing formula, calculates lift box balance coefficient.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various amendment or supplement or adopt similar mode to substitute to described specific embodiment, but can't depart from spirit of the present invention or surmount the scope that appended claims defines.
Claims (3)
1. a balance coefficient of elevator method of inspection, is characterized in that: comprise the following steps:
S1. trailing cable unit weight, hoist ropes unit weight, compensated chain unit weight, elevator rated load, lift car hoisting depth is detected in advance;
S2. confirm that lift car is unloaded, open equilibrium factor and automatically detect;
S3. run lift car, record respectively lift car be in top layer, centre and bottom position time uply overcome the engine torque electric current of systemic resistance movement and the descending engine torque electric current overcoming systemic resistance movement;
S4. according to detecting in each parameter and step S3 each parameter detected in step S1, set up lift car be in top layer, centre and bottom position up, descending time the derivation formula of engine torque, then derive the computing formula of car equilibrium factor according to these derivation formulas and calculate lift box balance coefficient.
2. a kind of balance coefficient of elevator method of inspection according to claim 1, is characterized in that the concrete operation step of step S3 is:
S31. run lift car to bottom, open drg, overcome the engine torque electric current of systemic resistance movement and the descending engine torque electric current overcoming systemic resistance movement by elevator drive system record elevator car bottom is up;
S32. run lift car to middle, open drg, overcome the engine torque electric current of systemic resistance movement and the descending engine torque electric current overcoming systemic resistance movement by elevator drive system record elevator car is up in centre;
S33. run lift car to top layer, open drg, overcome the engine torque electric current of systemic resistance movement and the descending engine torque electric current overcoming systemic resistance movement by elevator drive system record elevator car top layer is up.
3. a kind of balance coefficient of elevator method of inspection according to claim 1 and 2, is characterized in that the concrete steps calculating lift box balance coefficient in described step S4 comprise:
S41. set up lift car be in top layer, centre and bottom position up, descending time the derivation formula of engine torque,
T
ub=I
ub*Kt=(OB*Q-f-R*M
1/2+R*M
2/2)/i
T
db=I
db*Kt=(OB*Q+f-R*M
1/2+R
1*M
2/2)/i
T
um=I
um*Kt=(OB*Q-f-R*M
1/4)/i
T
dm=I
dm*Kt=(OB*Q+f-R*M
1/4)/i
T
ut=I
ut*Kt=(OB*Q-f+R*M
1/2-R*M
2/2-R*M
tr/2)/i
T
dt=I
dt*Kt=(OB*Q+f+R*M
1/2-R*M
2/2-R*M
tr/2)/i;
S42. carry out addition to the derivation formula being positioned at same position to obtain:
T
ub+T
db=(I
ub+I
db)*Kt=2*(OB*Q-R*M
1/2+R*M
2/2)/i
T
um+T
dm=(I
um+I
dm)*Kt=2*(OB*Q-R*M
1/4)/i
T
ut+T
dt=(I
ut+I
dt)*Kt=2*(OB*Q+R*M
1/2-R*M
2/2-R*M
tr/2)/i;
By (T
um+ T
dm)/(T
ub+ T
db) obtain:
OB1=R*[(I
ub+I
db)*M
tr-2*(I
um+I
dm)*(M
1-M
2)]/4/[(I
ub+I
db)-(I
um+I
dm)]/Q;
By (T
ut+ T
dt)/(T
ub+ T
db) obtain:
OB2=R*[(I
ut+I
dt)*M
tr-2*(I
um+I
dm)*(M
tr+M
2-M
1)]/4/[(I
ut+I
dt)-(I
um+I
dm)]/Q;
S43. lift box balance coefficient formulas is obtained:
OB=(OB1+OB2)/2
Known variables is substituted into equilibrium factor computing formula, calculate lift box balance coefficient.
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Family
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Cited By (7)
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CN105752785A (en) * | 2016-04-13 | 2016-07-13 | 苏州汇川技术有限公司 | System and method for detecting elevator balance coefficient |
CN106185541A (en) * | 2016-08-26 | 2016-12-07 | 广州永日电梯有限公司 | A kind of detection method of elevator compensation chain |
CN106348117A (en) * | 2016-11-18 | 2017-01-25 | 广州日滨科技发展有限公司 | Calculation method and device of elevator equilibrium coefficient |
CN109982952A (en) * | 2016-11-29 | 2019-07-05 | 三菱电机株式会社 | Elevator control gear and elevator control method |
CN110371814A (en) * | 2019-06-17 | 2019-10-25 | 重庆韩代电梯工程有限公司 | A kind of elevator operation monitoring system and elevator operational monitoring method |
CN110467087A (en) * | 2019-08-19 | 2019-11-19 | 杭州西奥电梯有限公司 | A kind of compensation ability test method, system and the computation method for hot of elevator compensation chain |
CN113148791A (en) * | 2021-03-31 | 2021-07-23 | 天津市特种设备监督检验技术研究院(天津市特种设备事故应急调查处理中心) | Rapid calculation method for elevator balance coefficient |
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CN1696040A (en) * | 2005-05-31 | 2005-11-16 | 安徽中科智能高技术有限责任公司 | Method for measuring balance coefficient of elevator |
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CN105752785A (en) * | 2016-04-13 | 2016-07-13 | 苏州汇川技术有限公司 | System and method for detecting elevator balance coefficient |
CN105752785B (en) * | 2016-04-13 | 2018-05-22 | 苏州汇川技术有限公司 | Balance coefficient of elevator detecting system and method |
CN106185541A (en) * | 2016-08-26 | 2016-12-07 | 广州永日电梯有限公司 | A kind of detection method of elevator compensation chain |
CN106348117A (en) * | 2016-11-18 | 2017-01-25 | 广州日滨科技发展有限公司 | Calculation method and device of elevator equilibrium coefficient |
CN109982952A (en) * | 2016-11-29 | 2019-07-05 | 三菱电机株式会社 | Elevator control gear and elevator control method |
CN109982952B (en) * | 2016-11-29 | 2021-09-24 | 三菱电机株式会社 | Elevator control device and elevator control method |
CN110371814A (en) * | 2019-06-17 | 2019-10-25 | 重庆韩代电梯工程有限公司 | A kind of elevator operation monitoring system and elevator operational monitoring method |
CN110371814B (en) * | 2019-06-17 | 2021-09-17 | 重庆韩代电梯工程有限公司 | Elevator operation monitoring system and elevator operation monitoring method |
CN110467087A (en) * | 2019-08-19 | 2019-11-19 | 杭州西奥电梯有限公司 | A kind of compensation ability test method, system and the computation method for hot of elevator compensation chain |
CN113148791A (en) * | 2021-03-31 | 2021-07-23 | 天津市特种设备监督检验技术研究院(天津市特种设备事故应急调查处理中心) | Rapid calculation method for elevator balance coefficient |
CN113148791B (en) * | 2021-03-31 | 2022-03-29 | 天津市特种设备监督检验技术研究院(天津市特种设备事故应急调查处理中心) | Rapid calculation method for elevator balance coefficient |
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Application publication date: 20160120 |
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RJ01 | Rejection of invention patent application after publication |