CN105252251A - Device and method for achieving automatic grabbing and accurate attaching of aircraft thermal insulation piece - Google Patents

Device and method for achieving automatic grabbing and accurate attaching of aircraft thermal insulation piece Download PDF

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CN105252251A
CN105252251A CN201510731096.3A CN201510731096A CN105252251A CN 105252251 A CN105252251 A CN 105252251A CN 201510731096 A CN201510731096 A CN 201510731096A CN 105252251 A CN105252251 A CN 105252251A
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module
linear motor
suction cup
center
axis
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CN105252251B (en
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张开富
刘平
程晖
胡文强
邹鹏
武涛
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Northwestern Polytechnical University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/02Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J15/00Gripping heads and other end effectors
    • B25J15/06Gripping heads and other end effectors with vacuum or magnetic holding means
    • B25J15/0616Gripping heads and other end effectors with vacuum or magnetic holding means with vacuum

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Robotics (AREA)
  • Length Measuring Devices By Optical Means (AREA)
  • Manipulator (AREA)

Abstract

The invention relates to a device and method for achieving automatic grabbing and accurate attaching of an aircraft thermal insulation piece. The device comprises an outer frame module, a main shaft module, a normal leveling module, a vision alignment module, a pressure detection module and a suction cup set module. By means of the vision alignment module, the center of the thermal insulation piece and the center of the area where the thermal insulation piece is to be attached can be accurately found, the thermal insulation piece can be accurately attached to a machine body, and accuracy of all attached positions of the thermal insulation piece is ensured. By means of the normal leveling module, the axis of a motor, the center of a corresponding suction cup and the curved surface normal of the thermal insulation piece accurately coincide, and therefore tension and pressure can coincide with the normal of the thermal insulation piece all the time, and it is ensured that the force direction is perpendicular to the outer surface of the thermal insulation piece all the time when attachment and adhesion detection are conducted; the force, in the axial direction, of the motor is detected in real time through the pressure detection module, and therefore accurate and closed-loop control over loading of the motor is achieved; and by means of the suction cup set module, flexible design and adjustment of the diameter, the number and positions of suction cups are achieved according to requirements, and thermal insulation pieces of different sizes and irregular shapes are grabbed.

Description

一种实现飞行器隔热片自动抓取和精准贴合的装置及方法A device and method for realizing automatic grasping and precise fitting of aircraft heat shield

技术领域technical field

本发明属于数字化装配领域,具体来说是一种适用于飞飞行器隔热片自动抓取和精准贴合的装置及其方法,用以提高装配效率和装配质量。The invention belongs to the field of digital assembly, and specifically relates to a device and method suitable for automatic grasping and precise fitting of heat shields of aircrafts, so as to improve assembly efficiency and assembly quality.

背景技术Background technique

自动贴片装置已经在电子产品生产加工领域中有一定的应用。目前,常用的自动化贴片装置包括:机械系统、视觉系统和控制系统。专利CN103152994A发明了一种多吸嘴同步吸贴的高效贴头,该贴头包括上下运动的垂直运动驱动机构及驱动吸贴模组作水平线性运动的水平运动驱动机构,吸贴模组与水平运动驱动结构连接,弥补现有贴片机采用的都是单一吸嘴吸贴形式的缺陷,实现对PCB板的芯片贴装、效率高、互换性好;专利CN103717006A发明了一种高精度贴片头装置,包括贴片头框架和多个贴片头机构,解决了现有贴片机的贴片头工作效率较低,贴装精度、稳定性和可靠性不高的问题。现有的关于自动抓取贴片的专利集中在电子产品生产领域,其功能单一,精度的保证主要依靠机械装置的往复运动实现,即主要依靠传动机构的重复定位精度,缺乏一定的柔性和适应度。而飞行器隔热片尺寸大、形状多样、精度要求高,现行的设备及其方法无法满足自动抓取贴合的精度要求。Automatic placement devices have been used in the field of electronic product production and processing. At present, commonly used automatic placement devices include: mechanical system, vision system and control system. Patent CN103152994A invented a high-efficiency sticker head with multiple suction nozzles synchronously sucking and sticking. The motion-driven structure connection makes up for the defect that the existing placement machine adopts a single suction nozzle suction form, and realizes the chip placement on the PCB board, with high efficiency and good interchangeability; patent CN103717006A invented a high-precision placement The chip head device, including a chip head frame and a plurality of chip head mechanisms, solves the problems of low work efficiency, low mounting accuracy, stability and reliability of the chip head of the existing chip mounter. Existing patents on automatic patch capture are concentrated in the field of electronic product production. Their functions are single, and the accuracy guarantee mainly depends on the reciprocating motion of the mechanical device, that is, it mainly relies on the repeated positioning accuracy of the transmission mechanism, and lacks certain flexibility and adaptability. Spend. However, the aircraft heat shield has large size, various shapes, and high precision requirements. The current equipment and methods cannot meet the precision requirements of automatic grasping and bonding.

发明内容Contents of the invention

为解决飞行器隔热片抓取贴合中存在的问题,本发明通过分析隔热片的特征,结合机器人,提供一种实现飞行器隔热片自动抓取和精准贴合的方法,采用自动化控制方式实现了隔热片、隔热片放置区域、待贴片位置的点位找正,以及法向调平、隔热片柔性夹持、工作轨迹规划、数控代码生成等功能。从而实现高速飞行器表面隔热片的自动抓取及精准贴合,提高贴片的位置精度和稳定性,从而满足设计要求,同时可以降低工人劳动强度,实现了飞行器隔热片抓取贴合自动化、一体化。In order to solve the problems existing in the grasping and fitting of aircraft heat shields, the present invention provides a method for realizing automatic grasping and precise fitting of aircraft heat shields by analyzing the characteristics of heat shields and combining robots, and adopts an automatic control method It realizes functions such as heat shield, heat shield placement area, point alignment of the position to be mounted, normal leveling, flexible clamping of heat shield, work trajectory planning, and NC code generation. In this way, the automatic grabbing and precise fitting of the heat shield on the surface of the high-speed aircraft can be realized, and the position accuracy and stability of the patch can be improved to meet the design requirements. At the same time, the labor intensity of workers can be reduced, and the automation of grabbing and fitting the heat shield of the aircraft can be realized. , Integration.

本发明的技术方案为:Technical scheme of the present invention is:

所述一种实现飞行器隔热片自动抓取和精准贴合的装置,其特征在于:包括外框模块、主轴模块、法向调平模块、视觉找正模块、压力检测模块、吸盘组模块;外框模块用于安装其余模块;主轴模块包括直线电机,直线电机实现沿贴片轴线的直线进给,并提供贴片所需的拉压力;法向调平模块包括四个分布在直线电机轴线周围的激光测距传感器,法向调平模块实现主轴模块轴线与待抓取隔热片法向平行以及主轴模块轴线与待贴片区域表面法向平行;视觉找正模块包括视觉相机和配套光源,视觉找正模块实现不同形状隔热片中心位置找正和待贴片区域位置识别;压力检测模块安装在主轴模块与吸盘组模块之间,压力检测模块通过压力传感器监测并反馈贴片压力;吸盘组模块采用真空吸盘实现抓取隔热片。The device for realizing automatic grasping and precise fitting of aircraft heat shields is characterized in that it includes an outer frame module, a spindle module, a normal leveling module, a visual alignment module, a pressure detection module, and a sucker group module; The outer frame module is used to install the rest of the modules; the spindle module includes a linear motor, which realizes the linear feed along the patch axis and provides the pulling pressure required for the patch; the normal leveling module includes four distributions on the axis of the linear motor The surrounding laser ranging sensor and the normal leveling module realize that the axis of the main shaft module is parallel to the normal direction of the heat shield to be grasped and the axis of the main shaft module is parallel to the normal direction of the surface of the area to be mounted; the visual alignment module includes a visual camera and a supporting light source , the visual alignment module realizes the alignment of the center position of heat shields of different shapes and the position recognition of the area to be mounted; the pressure detection module is installed between the spindle module and the suction cup group module, and the pressure detection module monitors and feeds back the mounting pressure through the pressure sensor; the suction cup The group module uses vacuum suction cups to grasp the insulation sheet.

进一步的优选方案,所述一种实现飞行器隔热片自动抓取和精准贴合的装置,其特征在于:四个激光测距传感器向内倾斜锥度安装,使激光与直线电机轴线存在夹角。A further preferred solution, the device for realizing the automatic grasping and precise fitting of aircraft heat shields, is characterized in that: four laser distance measuring sensors are installed inwardly with a taper, so that there is an angle between the laser and the axis of the linear motor.

进一步的优选方案,所述一种实现飞行器隔热片自动抓取和精准贴合的装置,其特征在于:外框模块包括法兰盘和围框,法兰盘一端与外部机器人固定连接,另一端固定连接围框上端;视觉找正模块固定安装在围框一侧,法向调平模块安装在围框下端;围框内部固定有电机安装板,直线电机安装在电机安装板上,且直线电机轴线与法兰盘轴线共线。In a further preferred solution, the device for realizing automatic grasping and precise fitting of aircraft heat shields is characterized in that: the outer frame module includes a flange and a surrounding frame, one end of the flange is fixedly connected to an external robot, and the other One end is fixedly connected to the upper end of the enclosure; the visual alignment module is fixedly installed on one side of the enclosure, and the normal leveling module is installed on the lower end of the enclosure; the motor mounting plate is fixed inside the enclosure, and the linear motor is installed on the motor mounting plate, and the linear The axis of the motor and the axis of the flange are collinear.

进一步的优选方案,所述一种实现飞行器隔热片自动抓取和精准贴合的装置,其特征在于:压力检测模块包括压力传感器,压力传感器两端通过安装套筒分别与直线电机主轴以及吸盘组模块连接。A further preferred solution, the device for realizing automatic grasping and precise fitting of aircraft heat shields, is characterized in that: the pressure detection module includes a pressure sensor, and the two ends of the pressure sensor are respectively connected to the main shaft of the linear motor and the suction cup through the installation sleeve. Group module connections.

进一步的优选方案,所述一种实现飞行器隔热片自动抓取和精准贴合的装置,其特征在于:吸盘组模块包括安装支架、吸盘安装板和真空吸盘;安装支架与压力检测模块下侧安装套筒连接,吸盘安装板固定在安装支架上,若干真空吸盘固定在吸盘安装板上,且中间位置吸盘的轴线与直线电机主轴轴向重合。A further preferred solution, the device for realizing automatic grasping and precise fitting of aircraft heat insulation sheets, is characterized in that: the suction cup group module includes a mounting bracket, a suction cup mounting plate and a vacuum suction cup; the mounting bracket and the lower side of the pressure detection module The installation sleeve is connected, the suction cup mounting plate is fixed on the mounting bracket, and several vacuum suction cups are fixed on the suction cup mounting plate, and the axis of the suction cup at the middle position coincides with the axial direction of the linear motor spindle.

利用上述装置,实现飞行器隔热片自动抓取和精准贴合方法,其特征在于:包括以下步骤:Utilizing the above-mentioned device, the method for automatically grasping and accurately fitting the heat shield of the aircraft is realized, and the method is characterized in that it includes the following steps:

步骤1:对四个激光测距传感器组成的传感器系统进行标定:四个激光测距传感器的测量中心组成一个矩形平面,测量矩形平面长度和宽度;对视觉找正模块与主轴模块进行标定:测量视觉相机中心与直线电机主轴轴线的相对距离;Step 1: Calibrate the sensor system composed of four laser ranging sensors: the measurement centers of the four laser ranging sensors form a rectangular plane, measure the length and width of the rectangular plane; calibrate the vision alignment module and the spindle module: measure The relative distance between the center of the visual camera and the axis of the linear motor spindle;

步骤2:控制主轴模块运行至零点位置,并由机器人带动外框模块移动到隔热片放置工位;视觉找正模块工作,测量出隔热片的整体轮廓,得到隔热片中心点,并计算出隔热片中心点与视觉相机中心的偏差值;依据隔热片中心点与视觉相机中心的偏差值,控制机器人带动外框模块移动,使隔热片中心点与视觉相机中心重合;根据步骤1标定的视觉相机中心与直线电机主轴轴线的相对距离,控制机器人带动外框模块移动,使隔热片中心点与直线电机主轴轴线重合;Step 2: Control the spindle module to run to the zero position, and the robot drives the outer frame module to move to the position where the heat shield is placed; the vision alignment module works, measures the overall outline of the heat shield, and obtains the center point of the heat shield, and Calculate the deviation value between the center point of the heat shield and the center of the visual camera; according to the deviation value between the center point of the heat shield and the center of the vision camera, control the robot to drive the outer frame module to move, so that the center point of the heat shield coincides with the center of the vision camera; according to The relative distance between the center of the visual camera and the axis of the linear motor spindle calibrated in step 1 is controlled by the robot to drive the outer frame module to move so that the center point of the heat shield coincides with the axis of the linear motor spindle;

步骤3:法向调平模块工作,四个激光测距传感器测得激光测距传感器测量中心与隔热片距离;根据四个激光测距传感器测量中心与隔热片距离,以及步骤1标定的矩形平面长度、宽度,计算得到法向角度补偿量,并根据法向角度补偿量控制机器人调整位姿,使直线电机主轴轴线与隔热片表面法向平行;Step 3: The normal leveling module works, and the four laser ranging sensors measure the distance between the measurement center of the laser ranging sensor and the heat shield; according to the distance between the measurement center and the heat shield of the four laser ranging sensors, and the distance calibrated in step 1 The length and width of the rectangular plane are calculated to obtain the normal angle compensation, and the robot is controlled to adjust the pose according to the normal angle compensation, so that the axis of the linear motor spindle is parallel to the normal direction of the surface of the heat shield;

步骤4:直线电机驱动吸盘组模块沿轴线进给,并通过压力传感器实时检测压力值,当检测的吸盘与隔热片接触压力达到设计要求时,直线电机停止进给,吸盘真空系统启动,当真空度满足要求后,直线电机带动吸盘组模块返回零点位置;Step 4: The linear motor drives the suction cup group module to feed along the axis, and detects the pressure value in real time through the pressure sensor. When the detected contact pressure between the suction cup and the heat shield meets the design requirements, the linear motor stops feeding, and the suction cup vacuum system starts. After the vacuum degree meets the requirements, the linear motor drives the suction cup module to return to the zero position;

步骤5:机器人带动外框模块移动到飞行器待贴片区域;视觉找正模块工作,测量出待贴片区域的整体轮廓外形,得到待贴片区域中心点,并计算出待贴片区域中心点与视觉相机中心的偏差值;依据待贴片区域中心点与视觉相机中心的偏差值,控制机器人带动外框模块移动,使待贴片区域中心点与视觉相机中心重合;根据步骤1标定的视觉相机中心与直线电机主轴轴线的相对距离,控制机器人带动外框模块移动,使待贴片区域中心点与直线电机主轴轴线重合;Step 5: The robot drives the outer frame module to move to the area of the aircraft to be mounted; the visual alignment module works, measures the overall outline of the area to be mounted, obtains the center point of the area to be mounted, and calculates the center point of the area to be mounted The deviation value from the center of the visual camera; according to the deviation value between the center point of the area to be mounted and the center of the visual camera, the robot is controlled to drive the outer frame module to move so that the center point of the area to be mounted coincides with the center of the visual camera; according to the visual The relative distance between the camera center and the axis of the linear motor spindle is used to control the robot to drive the outer frame module to move so that the center point of the area to be patched coincides with the axis of the linear motor spindle;

步骤6:法向调平模块工作,四个激光测距传感器测得激光测距传感器测量中心与待贴片区域距离;根据四个激光测距传感器测量中心与待贴片区域距离,以及步骤1标定的矩形平面长度、宽度,计算得到法向角度补偿量,并根据法向角度补偿量控制机器人调整位姿,使直线电机主轴轴线与待贴片区域表面法向平行;Step 6: The normal leveling module works, and the four laser ranging sensors measure the distance between the measurement center of the laser ranging sensor and the area to be mounted; according to the distance between the measurement center and the area to be mounted by the four laser ranging sensors, and step 1 Calculate the normal angle compensation amount of the calibrated rectangular plane length and width, and control the robot to adjust the pose according to the normal angle compensation amount, so that the axis of the linear motor spindle is parallel to the normal direction of the surface of the area to be mounted;

步骤7:直线电机驱动吸盘组模块沿轴线进给,并通过压力传感器实时检测压力值,当检测的隔热片与飞行器待贴片区域接触压力达到设计要求时,直线电机停止进给,当隔热片与飞行器固定后,关闭吸盘真空系统,吸盘与隔热片分离,直线电机带动吸盘组模块返回零点位置。Step 7: The linear motor drives the sucker group module to feed along the axis, and detects the pressure value in real time through the pressure sensor. When the contact pressure between the detected heat shield and the area to be mounted on the aircraft meets the design requirements, the linear motor stops feeding. After the heat plate is fixed to the aircraft, the suction cup vacuum system is turned off, the suction cup is separated from the heat shield, and the linear motor drives the suction cup group module to return to the zero position.

有益效果Beneficial effect

本发明具有的优点如下:The present invention has the following advantages:

1、通过视觉找正模块可以准确找寻隔热片中心及待贴片区域中心,实现了隔热片与机身的精准贴合,保证了所有隔热片贴合的位置精度,减少了贴合累积误差。1. Through the visual alignment module, the center of the heat shield and the center of the area to be mounted can be accurately found, realizing the precise fit of the heat shield and the fuselage, ensuring the position accuracy of all heat shields, and reducing the bonding cumulative error.

2、通过法向调平模块实现了电机轴线、吸盘中心与隔热片曲面法向精确重合,使拉压力始终与隔热片法向重合,保证了贴片及粘附检测时力方向始终与隔热片外表面垂直。2. Through the normal leveling module, the precise coincidence of the motor axis, the center of the suction cup and the normal direction of the heat shield surface is realized, so that the pulling pressure is always coincident with the normal direction of the heat shield, ensuring that the force direction is always consistent with the patch and adhesion detection The outer surface of the heat insulating sheet is vertical.

3、压力检测模块可以实时检测电机轴向方向的力,并实时反馈给控制系统,从而实现电机加载精准闭环控制,实现了贴片时力的实时监测,使其达到设计要求。3. The pressure detection module can detect the force in the axial direction of the motor in real time, and feed back to the control system in real time, so as to realize the precise closed-loop control of the motor loading, realize the real-time monitoring of the force during the placement, and make it meet the design requirements.

4、吸盘组模块可以根据需求进行吸盘直径、数量及位置的柔性设计与调整,实现了不同尺寸、不规则形状的隔热片的抓取,使用方便。4. The sucker group module can be flexibly designed and adjusted for the diameter, quantity and position of the sucker according to the needs, which realizes the grabbing of heat shields of different sizes and irregular shapes, and is easy to use.

本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.

附图说明Description of drawings

本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and comprehensible from the description of the embodiments in conjunction with the following drawings, wherein:

图1贴片末端执行器的整体结构图;Figure 1 The overall structure diagram of the patch end effector;

图2贴片末端执行器外框模块示意图;Figure 2 Schematic diagram of the outer frame module of the patch end effector;

图3贴片末端执行器主轴模块示意图;Figure 3 Schematic diagram of the spindle module of the patch end effector;

图4贴片末端执行器法向调平模块示意图;Figure 4 Schematic diagram of the normal leveling module of the patch end effector;

图5贴片末端执行器视觉找正模块示意图;Figure 5 Schematic diagram of the visual alignment module of the patch end effector;

图6贴片末端执行器压力检测模块示意图;Figure 6 Schematic diagram of the pressure detection module of the patch end effector;

图7贴片末端执行器吸盘组模块示意图。Fig. 7 Schematic diagram of the suction cup group module of the patch end effector.

图中:In the picture:

外框模块1;安装法兰盘1001,围框1002,主轴电机安装板1003;Outer frame module 1; mounting flange 1001, surrounding frame 1002, spindle motor mounting plate 1003;

主轴模块2;spindle module 2;

法向调平模块3;第一激光测距传感器3001,第二激光测距传感器3002,第三激光测距传感器3003,第四激光测距传感器3004;Normal leveling module 3; first laser ranging sensor 3001, second laser ranging sensor 3002, third laser ranging sensor 3003, fourth laser ranging sensor 3004;

视觉找正模块4;视觉相机4001,视觉相机安装支架4002,视觉相机过渡板4003,光源过渡板4004,光源安装支架4005,光源4006;Visual alignment module 4; visual camera 4001, visual camera mounting bracket 4002, visual camera transition plate 4003, light source transition plate 4004, light source mounting bracket 4005, light source 4006;

压力检测模块5;第一连接套筒5001,拉压力传感器5002,第二连接套筒5003;Pressure detection module 5; first connecting sleeve 5001, pull pressure sensor 5002, second connecting sleeve 5003;

吸盘组模块模块6:安装支架6001,吸盘安装板6002,真空吸盘6003。Suction cup module module 6: mounting bracket 6001, suction cup mounting plate 6002, vacuum suction cup 6003.

具体实施方式detailed description

下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals designate the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary and are intended to explain the present invention and should not be construed as limiting the present invention.

在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Orientation indicated by rear, left, right, vertical, horizontal, top, bottom, inside, outside, clockwise, counterclockwise, etc. The positional relationship is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, Therefore, it should not be construed as limiting the invention.

此外、术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。因此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.

如图1所示,本实施例实现飞行器隔热片自动抓取和精准贴合的装置包括外框模块1、主轴模块2、法向调平模块3、视觉找正模块4、压力检测模块5、吸盘组模块6。As shown in Figure 1, the device for realizing automatic grasping and precise fitting of aircraft heat shields in this embodiment includes an outer frame module 1, a spindle module 2, a normal leveling module 3, a visual alignment module 4, and a pressure detection module 5 , sucker group module 6.

如图2所示,外框模块1包括法兰盘1001和围框1002,法兰盘1001一端与外部机器人固定连接,另一端通过螺栓固定连接围框1002上端。如图1所示,视觉找正模块4固定安装在围框1002一侧,法向调平模块3安装在围框1002下端;围框1002内部固定有电机安装板1003,主轴模块2安装在电机安装板1003上,且主轴模块2轴线与法兰盘1001轴线共线。As shown in FIG. 2 , the outer frame module 1 includes a flange 1001 and a surrounding frame 1002 , one end of the flange 1001 is fixedly connected to an external robot, and the other end is fixedly connected to the upper end of the surrounding frame 1002 by bolts. As shown in Figure 1, the visual alignment module 4 is fixedly installed on one side of the frame 1002, and the normal leveling module 3 is installed on the lower end of the frame 1002; the motor mounting plate 1003 is fixed inside the frame 1002, and the spindle module 2 is installed on the motor on the mounting plate 1003 , and the axis of the spindle module 2 is in line with the axis of the flange 1001 .

如图3所示,主轴模块2为一个直线电机,通过螺栓安装在外框模块1的电机安装板1003上,直线电机实现沿贴片轴线的直线进给,为吸盘组模块6提供沿电机轴线方向的运动及贴片所需的压力;为了实时检测贴片压力值,压力检测模块5安装在电主轴上。As shown in Figure 3, the main shaft module 2 is a linear motor, which is installed on the motor mounting plate 1003 of the outer frame module 1 through bolts. The movement and the pressure required for the patch; in order to detect the pressure value of the patch in real time, the pressure detection module 5 is installed on the electric spindle.

法向调平模块包括四个分布在直线电机轴线周围的激光测距传感器3001、3002、3003和3004,四个激光测距传感器3001、3002、3003、3004通过螺钉安装在围框1002上,在保证吸盘不挡住激光的前提下,四个激光测距传感器向内倾斜锥度安装,使激光与直线电机轴线存在夹角30°,以保证法向精度并且满足小尺寸隔热片的调平需求。工作过程中利用四个传感器测量的数据判断主轴模块轴线是否与待抓取隔热片法向平行以及主轴模块轴线是否与待贴片区域表面法向平行,并通过设备数据系统对四个数据的比较和处理得到设备各个自由度需要移动的行程,控制设备调整位姿,实现主轴模块轴线与待抓取隔热片法向平行以及主轴模块轴线与待贴片区域表面法向平行。The normal leveling module includes four laser distance measuring sensors 3001, 3002, 3003 and 3004 distributed around the axis of the linear motor. The four laser distance measuring sensors 3001, 3002, 3003 and 3004 are installed on the frame 1002 by screws. Under the premise of ensuring that the suction cup does not block the laser, the four laser ranging sensors are installed with a taper inward, so that there is an angle of 30° between the laser and the axis of the linear motor, so as to ensure the normal accuracy and meet the leveling requirements of small-sized heat shields. During the working process, use the data measured by the four sensors to judge whether the axis of the main shaft module is parallel to the normal direction of the heat shield to be grasped and whether the axis of the main shaft module is parallel to the normal direction of the surface of the area to be mounted, and through the equipment data system to analyze the four data Comparing and processing the stroke that needs to be moved by each degree of freedom of the equipment, and controlling the equipment to adjust the pose to realize that the axis of the main shaft module is parallel to the normal direction of the heat shield to be grasped and the axis of the main shaft module is parallel to the normal direction of the surface of the area to be mounted.

如图5所示,视觉找正模块包括视觉相机4001和配套光源4006,光源连接板4004一端和配套光源4006连接,另一端和外框模块1中的围框1002通过长条孔连接,安装过程中通过长条孔光源可上下微调从而与视觉相机镜头达到同轴;L形相机连接板4002一端和视觉相机4001连接,一端采用长条孔和外框模块1中的围框1002通过长条孔连接,安装过程中通过长条孔相机和L形连接板可以沿相机镜头方向微调,从而保证隔热片及机身在相机镜头中的最佳位置。视觉找正模块实现不同形状隔热片中心位置找正和待贴片区域位置识别。As shown in Figure 5, the visual alignment module includes a visual camera 4001 and a supporting light source 4006. One end of the light source connecting plate 4004 is connected to the supporting light source 4006, and the other end is connected to the surrounding frame 1002 in the outer frame module 1 through a long hole. The installation process The light source can be fine-tuned up and down through the long hole so as to be coaxial with the visual camera lens; one end of the L-shaped camera connecting plate 4002 is connected to the visual camera 4001, and one end adopts a long hole and the surrounding frame 1002 in the outer frame module 1 passes through the long hole Connection, during the installation process, the camera and the L-shaped connecting plate can be fine-tuned along the direction of the camera lens through the long hole, so as to ensure the best position of the heat shield and the body in the camera lens. The visual alignment module realizes the alignment of the center position of heat shields of different shapes and the position recognition of the area to be mounted.

如图6所示,压力检测模块5选用两端均带螺纹的压力传感器5002,在其两端安装套筒5001及5003用于与直线电机主轴以及吸盘组模块连接,通过压力传感器实时监测反馈抓取贴片及贴片过程的压力,从而实现力的精准闭环控制,保证贴片质量。As shown in Figure 6, the pressure detection module 5 uses a pressure sensor 5002 with threads at both ends, and sleeves 5001 and 5003 are installed at both ends to connect with the linear motor spindle and the sucker group module, and the pressure sensor is used for real-time monitoring and feedback. Take the pressure of placement and placement process, so as to realize the precise closed-loop control of force and ensure the quality of placement.

如图7所示,吸盘组模块6通过安装支架6001与直线电机主轴连接,保证了中间吸盘轴线与电机主轴轴线重合;吸盘安装板6002通过螺栓安装于安装支架6001上,在保证精度同时可以通过更换不同的吸盘安装板来满足不同尺寸外形隔热片的抓取需求;吸盘6003安装于吸盘安装板6002上,用于吸盘的直接抓取,根据吸盘安装板6002可以更换不同规格的吸盘以满足实际使用要求。As shown in Figure 7, the sucker group module 6 is connected to the linear motor spindle through the mounting bracket 6001, which ensures that the middle sucker axis coincides with the motor spindle axis; the sucker mounting plate 6002 is installed on the mounting bracket 6001 through bolts, and can be Replace different suction cup mounting plates to meet the grasping requirements of different sizes and shapes of heat insulation sheets; the suction cup 6003 is installed on the suction cup mounting plate 6002 for direct grasping of the suction cups, and different specifications of suction cups can be replaced according to the suction cup mounting plate 6002 to meet actual use requirements.

利用上述装置,实现飞行器隔热片自动抓取和精准贴合方法,包括以下步骤:Using the above-mentioned device to realize the automatic grasping and precise fitting method of the aircraft heat shield, including the following steps:

步骤1:由于法向调平时角度偏差计算涉及传感器系统的结构尺寸,所以对四个激光测距传感器组成的传感器系统进行标定:四个激光测距传感器的测量中心组成一个矩形平面,通过激光跟踪仪精确测量矩形平面长度和宽度。由于视觉找正时当视觉相机中心与隔热片中心重合后,需要移动机器人,使电机主轴轴线与隔热片中心重合,为保证找正精度,需要对视觉找正模块与主轴模块进行标定:测量视觉相机中心与直线电机主轴轴线的相对距离。Step 1: Since the calculation of the angle deviation during normal leveling involves the structural size of the sensor system, the sensor system composed of four laser ranging sensors is calibrated: the measurement centers of the four laser ranging sensors form a rectangular plane, which is tracked by laser The instrument accurately measures the length and width of a rectangular plane. Since the center of the vision camera coincides with the center of the heat shield during visual alignment, the robot needs to be moved so that the axis of the motor spindle coincides with the center of the heat shield. In order to ensure the accuracy of alignment, it is necessary to calibrate the vision alignment module and the spindle module: Measure the relative distance between the center of the vision camera and the axis of the linear motor spindle.

步骤2:控制主轴模块运行至零点位置,并由机器人带动外框模块移动到隔热片放置工位;视觉找正模块工作,利用视觉系统的拍照和记录功能,测量出隔热片的整体轮廓,得到隔热片中心点,并计算出隔热片中心点与视觉相机中心的偏差值;依据隔热片中心点与视觉相机中心的偏差值,控制机器人带动外框模块移动,使隔热片中心点与视觉相机中心重合;由于相机位置与电机主轴位置固定,所以根据步骤1标定的视觉相机中心与直线电机主轴轴线的相对距离,控制机器人带动外框模块移动,使隔热片中心点与直线电机主轴轴线重合。Step 2: Control the spindle module to run to the zero position, and the robot drives the outer frame module to move to the position where the heat shield is placed; the vision alignment module works, and uses the camera and recording functions of the vision system to measure the overall outline of the heat shield , get the center point of the heat shield, and calculate the deviation value between the center point of the heat shield and the center of the visual camera; according to the deviation value between the center point of the heat shield and the center of the vision camera, the control robot drives the outer frame module to move, so that the heat shield The center point coincides with the center of the visual camera; since the position of the camera and the motor spindle are fixed, according to the relative distance between the center of the visual camera and the axis of the linear motor spindle calibrated in step 1, the robot is controlled to drive the outer frame module to move, so that the center point of the heat shield is in line with the axis of the linear motor spindle. The axes of the linear motor spindles coincide.

步骤3:隔热片位置找正之后,法向调平模块工作,四个激光测距传感器测得激光测距传感器测量中心与隔热片距离;根据四个激光测距传感器测量中心与隔热片距离,以及步骤1标定的矩形平面长度、宽度,计算得到法向角度补偿量,并根据法向角度补偿量控制机器人调整位姿,经过多次测量及姿态调整,使直线电机主轴轴线与隔热片表面法向平行。Step 3: After the position of the heat shield is corrected, the normal leveling module works, and the four laser ranging sensors measure the distance between the measurement center of the laser ranging sensor and the heat shield; according to the distance between the measurement center of the four laser ranging sensors and the heat insulation slice distance, and the length and width of the rectangular plane calibrated in step 1, calculate the normal angle compensation, and control the robot to adjust the pose according to the normal angle compensation. The heat sheet surface normals are parallel.

步骤4:直线电机驱动吸盘组模块沿轴线进给,并通过压力传感器实时检测压力值,当检测的吸盘与隔热片接触压力达到设计要求时,直线电机停止进给,吸盘真空系统启动,当真空度满足要求后,直线电机带动吸盘组模块返回零点位置。Step 4: The linear motor drives the suction cup group module to feed along the axis, and detects the pressure value in real time through the pressure sensor. When the detected contact pressure between the suction cup and the heat shield meets the design requirements, the linear motor stops feeding, and the suction cup vacuum system starts. After the vacuum degree meets the requirements, the linear motor drives the suction cup module to return to the zero position.

步骤5:机器人带动外框模块移动到飞行器待贴片区域;视觉找正模块工作,利用视觉系统的拍照和记录功能,测量出待贴片区域的整体轮廓外形,得到待贴片区域中心点,并计算出待贴片区域中心点与视觉相机中心的偏差值;依据待贴片区域中心点与视觉相机中心的偏差值,控制机器人带动外框模块移动,使待贴片区域中心点与视觉相机中心重合;由于相机位置与电机主轴位置固定,所以根据步骤1标定的视觉相机中心与直线电机主轴轴线的相对距离,控制机器人带动外框模块移动,使待贴片区域中心点与直线电机主轴轴线重合。Step 5: The robot drives the outer frame module to move to the area to be mounted on the aircraft; the visual alignment module works, uses the camera and recording functions of the vision system to measure the overall outline of the area to be mounted, and obtains the center point of the area to be mounted. And calculate the deviation value between the center point of the area to be mounted and the center of the visual camera; according to the deviation value between the center point of the area to be mounted and the center of the visual camera, control the robot to drive the outer frame module to move, so that the center point of the area to be mounted and the visual camera The center coincides; since the position of the camera and the position of the motor spindle are fixed, according to the relative distance between the center of the visual camera and the axis of the linear motor spindle calibrated in step 1, the robot is controlled to drive the outer frame module to move so that the center point of the area to be mounted is aligned with the axis of the linear motor spindle coincide.

步骤6:机身待贴片找正之后,法向调平模块工作,四个激光测距传感器测得激光测距传感器测量中心与待贴片区域距离;根据四个激光测距传感器测量中心与待贴片区域距离,以及步骤1标定的矩形平面长度、宽度,计算得到法向角度补偿量,并根据法向角度补偿量控制机器人调整位姿,经过多次测量及姿态调整,使直线电机主轴轴线与待贴片区域表面法向平行。Step 6: After the fuselage is aligned for placement, the normal leveling module works, and the four laser ranging sensors measure the distance between the measurement center of the laser ranging sensor and the area to be placed; according to the distance between the measurement center of the four laser ranging sensors and the The distance of the area to be patched, and the length and width of the rectangular plane calibrated in step 1 are calculated to obtain the normal angle compensation, and the robot is controlled to adjust the pose according to the normal angle compensation. After multiple measurements and posture adjustments, the linear motor spindle The axis is parallel to the surface normal of the area to be mounted.

步骤7:直线电机驱动吸盘组模块沿轴线进给,并通过压力传感器实时检测压力值,当检测的隔热片与飞行器待贴片区域接触压力达到设计要求时,直线电机停止进给,保压一定时间至隔热片与飞行器固定后,关闭吸盘真空系统,吸盘与隔热片分离,直线电机带动吸盘组模块返回零点位置,自动贴片完成。Step 7: The linear motor drives the sucker group module to feed along the axis, and detects the pressure value in real time through the pressure sensor. When the contact pressure between the detected heat shield and the area to be mounted on the aircraft meets the design requirements, the linear motor stops feeding and maintains the pressure After a certain period of time, after the heat shield is fixed to the aircraft, the suction cup vacuum system is turned off, the suction cup is separated from the heat shield, and the linear motor drives the suction cup group module to return to the zero position, and the automatic placement is completed.

飞行器隔热片自动装配技术是飞行器先进制造技术的重要组成部分,是实现飞行器装配数字化、自动化、柔性化的重要保证。本发明通过预先的结构设计、高柔性的工业机器人及先进的自动控制技术,使飞行器隔热片抓取贴合由纯手工转向自动化,保障贴合精度的同时,提高了贴合质量的稳定性,降低了工人的劳动强度。The automatic assembly technology of aircraft heat shield is an important part of the advanced manufacturing technology of aircraft, and it is an important guarantee for the realization of digitization, automation and flexibility of aircraft assembly. Through the pre-designed structural design, highly flexible industrial robot and advanced automatic control technology, the invention makes the grabbing and fitting of the aircraft heat shield sheet turn from manual to automatic, guarantees the fitting precision and improves the stability of the fitting quality , reducing the labor intensity of workers.

尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在不脱离本发明的原理和宗旨的情况下在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be construed as limitations to the present invention. Variations, modifications, substitutions, and modifications to the above-described embodiments are possible within the scope of the present invention.

Claims (6)

1.一种实现飞行器隔热片自动抓取和精准贴合的装置,其特征在于:包括外框模块、主轴模块、法向调平模块、视觉找正模块、压力检测模块、吸盘组模块;外框模块用于安装其余模块;主轴模块包括直线电机,直线电机实现沿贴片轴线的直线进给,并提供贴片所需的拉压力;法向调平模块包括四个分布在直线电机轴线周围的激光测距传感器,法向调平模块实现主轴模块轴线与待抓取隔热片法向平行以及主轴模块轴线与待贴片区域表面法向平行;视觉找正模块包括视觉相机和配套光源,视觉找正模块实现不同形状隔热片中心位置找正和待贴片区域位置识别;压力检测模块安装在主轴模块与吸盘组模块之间,压力检测模块通过压力传感器监测并反馈贴片压力;吸盘组模块采用真空吸盘实现抓取隔热片。1. A device for automatic grasping and precise fitting of aircraft heat shields, characterized in that it includes an outer frame module, a spindle module, a normal leveling module, a visual alignment module, a pressure detection module, and a suction cup group module; The outer frame module is used to install the rest of the modules; the spindle module includes a linear motor, which realizes the linear feed along the patch axis and provides the pulling pressure required for the patch; the normal leveling module includes four distributions on the axis of the linear motor The surrounding laser ranging sensor and the normal leveling module realize that the axis of the main shaft module is parallel to the normal direction of the heat shield to be grasped and the axis of the main shaft module is parallel to the normal direction of the surface of the area to be mounted; the visual alignment module includes a visual camera and a supporting light source , the visual alignment module realizes the alignment of the center position of heat shields of different shapes and the position recognition of the area to be mounted; the pressure detection module is installed between the spindle module and the suction cup group module, and the pressure detection module monitors and feeds back the mounting pressure through the pressure sensor; the suction cup The group module uses vacuum suction cups to grasp the insulation sheet. 2.根据权利要求1所述一种实现飞行器隔热片自动抓取和精准贴合的装置,其特征在于:四个激光测距传感器向内倾斜锥度安装,使激光与直线电机轴线存在夹角。2. According to claim 1, a device for realizing automatic grasping and precise bonding of aircraft heat shields, characterized in that: four laser distance measuring sensors are installed inwardly with an inclined taper, so that there is an angle between the laser and the axis of the linear motor . 3.根据权利要求2所述一种实现飞行器隔热片自动抓取和精准贴合的装置,其特征在于:外框模块包括法兰盘和围框,法兰盘一端与外部机器人固定连接,另一端固定连接围框上端;视觉找正模块固定安装在围框一侧,法向调平模块安装在围框下端;围框内部固定有电机安装板,直线电机安装在电机安装板上,且直线电机轴线与法兰盘轴线共线。3. According to claim 2, a device for realizing automatic grasping and precise fitting of aircraft heat shields, characterized in that: the outer frame module includes a flange and a surrounding frame, and one end of the flange is fixedly connected to an external robot, The other end is fixedly connected to the upper end of the enclosure; the visual alignment module is fixedly installed on one side of the enclosure, and the normal leveling module is installed on the lower end of the enclosure; the motor mounting plate is fixed inside the enclosure, and the linear motor is installed on the motor mounting plate, and The axis of the linear motor is in line with the axis of the flange. 4.根据权利要求2或3所述一种实现飞行器隔热片自动抓取和精准贴合的装置,其特征在于:压力检测模块包括压力传感器,压力传感器两端通过安装套筒分别与直线电机主轴以及吸盘组模块连接。4. According to claim 2 or 3, a device for automatically grasping and precisely fitting aircraft heat shields, characterized in that: the pressure detection module includes a pressure sensor, and the two ends of the pressure sensor are respectively connected to the linear motor through the installation sleeve. Spindle and suction cup module connection. 5.根据权利要求4所述一种实现飞行器隔热片自动抓取和精准贴合的装置,其特征在于:吸盘组模块包括安装支架、吸盘安装板和真空吸盘;安装支架与压力检测模块下侧安装套筒连接,吸盘安装板固定在安装支架上,若干真空吸盘固定在吸盘安装板上,且中间位置吸盘的轴线与直线电机主轴轴向重合。5. According to claim 4, a device for realizing automatic grabbing and precise fitting of aircraft heat shields, characterized in that: the suction cup module includes a mounting bracket, a suction cup mounting plate and a vacuum suction cup; the mounting bracket is connected to the pressure detection module. The side mounting sleeve is connected, the suction cup mounting plate is fixed on the mounting bracket, and several vacuum suction cups are fixed on the suction cup mounting plate, and the axis of the suction cup at the middle position coincides with the axial direction of the linear motor spindle. 6.一种实现飞行器隔热片自动抓取和精准贴合的方法,其特征在于:包括以下步骤:6. A method for realizing automatic grasping and precise fitting of aircraft heat shields, characterized in that: comprising the following steps: 步骤1:对四个激光测距传感器组成的传感器系统进行标定:四个激光测距传感器的测量中心组成一个矩形平面,测量矩形平面长度和宽度;对视觉找正模块与主轴模块进行标定:测量视觉相机中心与直线电机主轴轴线的相对距离;Step 1: Calibrate the sensor system composed of four laser ranging sensors: the measurement centers of the four laser ranging sensors form a rectangular plane, measure the length and width of the rectangular plane; calibrate the vision alignment module and the spindle module: measure The relative distance between the center of the visual camera and the axis of the linear motor spindle; 步骤2:控制主轴模块运行至零点位置,并由机器人带动外框模块移动到隔热片放置工位;视觉找正模块工作,测量出隔热片的整体轮廓,得到隔热片中心点,并计算出隔热片中心点与视觉相机中心的偏差值;依据隔热片中心点与视觉相机中心的偏差值,控制机器人带动外框模块移动,使隔热片中心点与视觉相机中心重合;根据步骤1标定的视觉相机中心与直线电机主轴轴线的相对距离,控制机器人带动外框模块移动,使隔热片中心点与直线电机主轴轴线重合;Step 2: Control the spindle module to run to the zero position, and the robot drives the outer frame module to move to the position where the heat shield is placed; the vision alignment module works, measures the overall outline of the heat shield, and obtains the center point of the heat shield, and Calculate the deviation value between the center point of the heat shield and the center of the visual camera; according to the deviation value between the center point of the heat shield and the center of the vision camera, control the robot to drive the outer frame module to move, so that the center point of the heat shield coincides with the center of the vision camera; according to The relative distance between the center of the visual camera and the axis of the linear motor spindle calibrated in step 1 is controlled by the robot to drive the outer frame module to move so that the center point of the heat shield coincides with the axis of the linear motor spindle; 步骤3:法向调平模块工作,四个激光测距传感器测得激光测距传感器测量中心与隔热片距离;根据四个激光测距传感器测量中心与隔热片距离,以及步骤1标定的矩形平面长度、宽度,计算得到法向角度补偿量,并根据法向角度补偿量控制机器人调整位姿,使直线电机主轴轴线与隔热片表面法向平行;Step 3: The normal leveling module works, and the four laser ranging sensors measure the distance between the measurement center of the laser ranging sensor and the heat shield; according to the distance between the measurement center and the heat shield of the four laser ranging sensors, and the distance calibrated in step 1 The length and width of the rectangular plane are calculated to obtain the normal angle compensation, and the robot is controlled to adjust the pose according to the normal angle compensation, so that the axis of the linear motor spindle is parallel to the normal direction of the surface of the heat shield; 步骤4:直线电机驱动吸盘组模块沿轴线进给,并通过压力传感器实时检测压力值,当检测的吸盘与隔热片接触压力达到设计要求时,直线电机停止进给,吸盘真空系统启动,当真空度满足要求后,直线电机带动吸盘组模块返回零点位置;Step 4: The linear motor drives the suction cup group module to feed along the axis, and detects the pressure value in real time through the pressure sensor. When the detected contact pressure between the suction cup and the heat shield meets the design requirements, the linear motor stops feeding, and the suction cup vacuum system starts. After the vacuum degree meets the requirements, the linear motor drives the suction cup module to return to the zero position; 步骤5:机器人带动外框模块移动到飞行器待贴片区域;视觉找正模块工作,测量出待贴片区域的整体轮廓外形,得到待贴片区域中心点,并计算出待贴片区域中心点与视觉相机中心的偏差值;依据待贴片区域中心点与视觉相机中心的偏差值,控制机器人带动外框模块移动,使待贴片区域中心点与视觉相机中心重合;根据步骤1标定的视觉相机中心与直线电机主轴轴线的相对距离,控制机器人带动外框模块移动,使待贴片区域中心点与直线电机主轴轴线重合;Step 5: The robot drives the outer frame module to move to the area of the aircraft to be mounted; the visual alignment module works, measures the overall outline of the area to be mounted, obtains the center point of the area to be mounted, and calculates the center point of the area to be mounted The deviation value from the center of the visual camera; according to the deviation value between the center point of the area to be mounted and the center of the visual camera, the robot is controlled to drive the outer frame module to move so that the center point of the area to be mounted coincides with the center of the visual camera; according to the visual The relative distance between the camera center and the axis of the linear motor spindle is used to control the robot to drive the outer frame module to move so that the center point of the area to be patched coincides with the axis of the linear motor spindle; 步骤6:法向调平模块工作,四个激光测距传感器测得激光测距传感器测量中心与待贴片区域距离;根据四个激光测距传感器测量中心与待贴片区域距离,以及步骤1标定的矩形平面长度、宽度,计算得到法向角度补偿量,并根据法向角度补偿量控制机器人调整位姿,使直线电机主轴轴线与待贴片区域表面法向平行;Step 6: The normal leveling module works, and the four laser ranging sensors measure the distance between the measurement center of the laser ranging sensor and the area to be mounted; according to the distance between the measurement center and the area to be mounted by the four laser ranging sensors, and step 1 Calculate the normal angle compensation amount of the calibrated rectangular plane length and width, and control the robot to adjust the pose according to the normal angle compensation amount, so that the axis of the linear motor spindle is parallel to the normal direction of the surface of the area to be mounted; 步骤7:直线电机驱动吸盘组模块沿轴线进给,并通过压力传感器实时检测压力值,当检测的隔热片与飞行器待贴片区域接触压力达到设计要求时,直线电机停止进给,当隔热片与飞行器固定后,关闭吸盘真空系统,吸盘与隔热片分离,直线电机带动吸盘组模块返回零点位置。Step 7: The linear motor drives the sucker group module to feed along the axis, and detects the pressure value in real time through the pressure sensor. When the contact pressure between the detected heat shield and the area to be mounted on the aircraft meets the design requirements, the linear motor stops feeding. After the heat plate is fixed to the aircraft, the suction cup vacuum system is turned off, the suction cup is separated from the heat shield, and the linear motor drives the suction cup group module to return to the zero position.
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