CN105252200A - Carrier bar manufacturing device and method and loader manufacturing system and method - Google Patents
Carrier bar manufacturing device and method and loader manufacturing system and method Download PDFInfo
- Publication number
- CN105252200A CN105252200A CN201510849728.6A CN201510849728A CN105252200A CN 105252200 A CN105252200 A CN 105252200A CN 201510849728 A CN201510849728 A CN 201510849728A CN 105252200 A CN105252200 A CN 105252200A
- Authority
- CN
- China
- Prior art keywords
- carrier bar
- web
- steel plate
- workbench
- support
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
Abstract
The invention provides a carrier bar manufacturing device and method and a loader manufacturing system and method. The carrier bar manufacturing device comprises a power device, a first support, a second support, connection arms, compressing components and a work platform. The first support is opposite to the second support. Rotating shafts are arranged on the top of the first support and the top of the second support. The work platform is arranged between the first support and the second support. The two ends of the work platform are connected with the rotating shafts on the top of the first support and the top of the second support through the connection arms respectively. The power device is connected with the work platform to drive the work platform to rotate. The work platform comprises a plurality of limit components which are symmetrically arranged on the two sides of the work platform in the length direction of the work platform. The limit components are used for limiting and fixing the work platform in the horizontal direction. The compressing components are used for fastening and fixing the work platform in the vertical direction. According to the technical scheme, the carrier bar manufacturing device has the advantages that during the welding process, the stress deformation caused by heating is small, and cooling deformation after welding is small.
Description
Technical field
The present invention relates to the weighing apparatus system technology for making field of carrier, in particular to a kind of carrier bar manufacturing equipment and method and carrier manufacturing system and method.
Background technology
Carrier bar is carrier important component part, carrier has very high requirement to levels of planarity in process of manufacture, therefore require very high to the production and processing of carrier bar, need strictly to control the impact of carrier bar by thermal stress in the process of carrying out carrier bar assembly welding.Meanwhile, the carrier bar welding position that to be large scale computer component have in its welding process is not easy to welding, and welding can cause failure welding on the one hand by force, can consume the longer activity duration on the other hand.How providing a kind of being convenient to cool the little manufacturing equipment of rear distortion and method by thermal stress deformation is little with having welded in carrier bar assembly welding and welding process, is the anxious technical issues that need to address to those skilled in the art.
Summary of the invention
In order to overcome above shortcomings in prior art, technical problem to be solved by this invention is to provide a kind of carrier bar of being convenient to and welds and cool the little carrier bar manufacturing equipment of rear distortion and method by thermal stress deformation is little with having welded in welding process.
With regard to carrier bar manufacturing equipment, the invention provides a kind of carrier bar manufacturing equipment, comprising: power set, the first support, the second support, linking arm, compacting part and workbench.Described first support and described second support are oppositely arranged, and the top of described first support and described second support is provided with rotating shaft.Described workbench is arranged between described first support and described second support, and described power set are connected with described workbench and drive described workbench rotary motion.Described power set are connected for driving described rotating shaft rotary motion with the described rotating shaft of described second support with described first support.The described workbench length direction comprised along described workbench is symmetricly set on multiple limiting components of described workbench both sides, and described multiple limiting component is spacing fixing for what carry out in described workbench horizontal direction.Described compacting part fastens for carrying out adding on described workbench vertical direction.
With regard to carrier bar manufacture method, the invention provides a kind of method that carrier bar manufactures.Place the first web on described workbench, described limiting component carries out spacing to described first web; Spaced and parallelly arrange inner support gusset described first web is first-class, described inner support gusset is welded on described first web perpendicular through spot welding by described inner support gusset and described first web; Hang and get the second web, described second web to be placed on described inner support gusset and with described first web parallel alignment; Adopt described compacting part described first web, inner support gusset and the second web to be compressed, reality weldering is carried out to the contact position of described first web, inner support gusset and the second web and obtains the first structure; Place first surface steel plate on described workbench, described limiting component is spacing to described first surface steel plate; Described first structure is positioned on described first surface steel plate, makes the described inner support gusset of described first structure vertical with described first surface steel plate, spot welding is carried out to described first structure and described first surface steel plate contact position; Hang and get second steel plate, described second steel plate is positioned in described first structure, adjust described second steel plate position, the contact position of described first structure described second steel plate being in contact with it by spot welding connects, and with described first surface steel plate parallel alignment; Adopt described compacting part described first surface steel plate, the first structure and second steel plate to be compressed, reality weldering is carried out to the contact position of described first surface steel plate, the first structure and second steel plate and obtains described carrier bar.
Meanwhile the present invention also provides a kind of complete carrier manufacturing system and method.
With regard to carrier manufacturing system, the invention provides a kind of carrier manufacturing system, comprising: carrier bar manufacturing equipment and twin beams welding equipment.Described twin beams welding equipment is used for carrying out welding to the carrier bar of described carrier bar manufacturing equipment manufacture and obtains carrier.Described carrier bar manufacturing equipment comprises, power set, the first support, the second support, linking arm, compacting part and workbench.Described first support and described second support are oppositely arranged, and the top of described first support and described second support is provided with rotating shaft.Described workbench is arranged between described first support and described second support, and described workbench two ends are connected with the described rotating shaft of described first support with described second cradle top respectively by described linking arm.Described power set are connected with described workbench and drive described workbench rotary motion.The described workbench length direction comprised along described workbench is symmetricly set on multiple limiting components of described workbench both sides, and described multiple limiting component is spacing fixing for what carry out in described workbench horizontal direction.Described compacting part fastens for carrying out adding on described workbench vertical direction.Described twin beams welding equipment comprises two carrier bar placement platforms be parallel to each other, and is symmetricly set on multiple carrier bar limiting components of the carrier bar placement platform both sides be parallel to each other described in each along the length direction of the carrier bar placement platform be parallel to each other described in each.The carrier bar placement platform that described multiple carrier bar limiting component is parallel to each other described in be limited in by described carrier bar, is also respectively arranged with railtrack grooves locating piece in the position, middle of the end positions of described two the carrier bar placement platforms be parallel to each other.
With regard to carrier manufacture method, the invention provides a kind of carrier manufacture method, place the first web on described workbench, described limiting component carries out spacing to described first web; Spaced and parallelly arrange inner support gusset described first web is first-class, described inner support gusset is vertical with described first web, is welded on described first web by spot welding by described inner support gusset; Hang and get the second web, described second web is placed on described inner support gusset, adjust described second web position, make described second web and described inner support link of boards by spot welding, and with described first web parallel alignment; Adopt described compacting part described first web, inner support gusset and the second web to be compressed, reality weldering is carried out to the contact position of described first web, inner support gusset and the second web and obtains the first structure; Place first surface steel plate on described workbench, described limiting component is spacing to described first surface steel plate; Described first structure is positioned on described first surface steel plate, makes the described inner support gusset of described first structure vertical with described first surface steel plate, spot welding is carried out to described first structure and described first surface steel plate contact position; Hang and get second steel plate, described second steel plate is positioned in described first structure, adjust described second steel plate position, the contact position of described first structure described second steel plate being in contact with it by spot welding connects, and with described first surface steel plate parallel alignment; Adopt described compacting part described first surface steel plate, the first structure and second steel plate to be compressed, reality weldering is carried out to the contact position of described first surface steel plate, the first structure and second steel plate and obtains described carrier bar; Be positioned over by described carrier bar on described two carrier bar placement platforms be parallel to each other respectively, described carrier bar limiting component is spacing fixing to described carrier bar; The described carrier bar that described two the carrier bar placement platforms be parallel to each other are placed is welded with the drum girder steel be positioned between described two carrier bar placement platforms be parallel to each other, obtains carrier.
Hinge structure, adopt carrier bar manufacturing equipment provided by the invention and method, in welding process, adopt limiting component and clamping member to be fixed welding to carrier bar building block, after making to complete cooling by thermal stress deformation is little with welding in welding process, distortion is little, meets levels of planarity requirement.Drive workbench to rotate by power set simultaneously, in welding process, direction of welding can be changed by rotary working platform, be convenient to weld fast and accurately.
Accompanying drawing explanation
In order to the clearer explanation embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the structural representation of the carrier bar manufacturing equipment that the present invention first specific embodiment provides.
Fig. 2 is the structural representation of the limiting component in Fig. 1 in carrier bar manufacturing equipment.
Fig. 3 is the structural representation of the compacting part in Fig. 1 in carrier bar manufacturing equipment.
Fig. 4 is that in Fig. 1, carrier bar manufacturing equipment carries out the schematic diagram that web and inner support gusset carry out welding.
Fig. 5 is that in Fig. 1, carrier bar manufacturing equipment carries out the schematic diagram that face steel plate and the first structure carry out welding.
Fig. 6 A is the view of carrying out face steel plate and the first structure welding in Fig. 5.
Fig. 6 B is the schematic diagram of another state of carrying out face steel plate and the first structure welding in Fig. 5.
Fig. 7 is the carrier bar manufacture method flow chart that the present invention second specific embodiment provides.
Fig. 8 is the side view of the twin beams welding equipment in the carrier manufacturing system that provides of the present invention the 3rd specific embodiment.
Fig. 9 in the manufacturing system of carrier shown in Fig. 8, twin beams welding equipment is installed the view that carrier carries out welding.
Figure 10 is that in carrier manufacturing system described in Fig. 8, twin beams welding equipment carries out top view when carrier welds.
Figure 11 is the partial process view of the carrier manufacture method that the present invention the 4th specific embodiment provides.
Wherein, Reference numeral gathers as follows:
Carrier bar manufacturing equipment 100; First support 110; Second support 120; Rotating shaft 130; Linking arm 140; Workbench 150; Limiting component 151; First bolt 1511; Second bolt 1512; Pressing plate 1513; Locating piece 1514; Compacting part 152; First stud 1521; Second stud 1522; First fixed head 1523; Second fixed head 1524; Accommodation space 1525; First web 161; Second web 162; Inner support gusset 163; First surface steel plate 164; Second steel plate 165; Drum girder steel 170; Twin beams welding equipment 200; Carrier bar placement platform 210; Carrier limiting component 212; Railtrack grooves locating piece 214.
Detailed description of the invention
Also by reference to the accompanying drawings the present invention is described in further detail below by specific embodiment.
First specific embodiment
With reference to Fig. 1, the present invention first specific embodiment discloses carrier bar manufacturing equipment 100, and this manufacturing equipment comprises power set, the first support 110, second support 120, linking arm 140, compacting part 152 and workbench 150.First support 110 and the second support 120 are oppositely arranged, and the tip position place of the first support 110 and the second support 120 is provided with the rotating shaft 130 that can carry out rotating.Workbench 150 is arranged between the first support 110 and the second support 120, and workbench 150 two ends are connected with the rotating shaft 130 of described first support 110 with described second support 120 top respectively by linking arm 140.Power set are connected with the rotating shaft 130 on described second support 120 with the first support 110, for driving rotating shaft 130 rotary motion, described power set are connected with described workbench 150 and drive the rotary motion of described workbench 150, in order to convenient welding, motivation of adjustment apparatus, with can move workbench 150 and rotate, so that welder carries out welding operation to each welding position.Workbench 150 length direction comprised along described workbench 150 is symmetricly set on multiple limiting components 151 of workbench 150 both sides, and multiple limiting component 151 is for fixing in workbench 150 horizontal direction.Described compacting part 152 is for being fixed on workbench 150 vertical direction.
In a particular embodiment, power set are lifting electric hoist, and lifting electric hoist connects workbench 150 by steel wire rope, hang the position turning workbench 150 make it to be convenient to welding by power set.
With reference to Fig. 2, in the first specific embodiment of the present invention, further, each limiting component 151 in multiple limiting component 151 can comprise: locating piece 1514, pressing plate 1513, first bolt 1511 and the second bolt 1512, first bolt 1511 is fixed on workbench 150 via pressing plate 1513 and locating piece 1514, pressing plate 1513 is stretching out towards the side relative positioning block 1514 of workbench 150, and the second bolt 1512 stretches out along the side towards workbench 150 from locating piece 1514 through locating piece 1514.
With reference to Fig. 3, in the first specific embodiment of the present invention, further, compacting part 152 comprises the first stud 1521, second stud 1522 and the first fixed head 1523 and the second fixed head 1524, confession first stud 1521 that first fixed head 1523 is identical with the second fixed head 1524 being provided with two spacing and the screw that the second stud 1522 passes, first stud 1521 and the second stud 1522 make to form an accommodation space 1525 the first fixed head 1523 and the second fixed head 1524 through the first fixed head 1523 and the second fixed head 1524, accommodation space is used for accommodating waiting and compresses object, first stud 1521 and the second stud 1522 are provided with nut, treat compression object by tightening nut to compress.
By the above-mentioned carrier bar manufacturing equipment 100 provided, by the positioning control welding by force of each part, the thermal stress deformation that welding produces is effectively controlled.After parts welding processing cools completely, crossbeam plane bend is bent distortion every meter and is less than 0.35mm, the little and 1.5mm of the curved distortion in the wrong of whole weighing apparatus body total length (4.45m).Make carrier bar reach quality requirement after welding, without the need to surface machining again, reduce processing cost, improve weighing apparatus parts manufacturing speed.Meanwhile, by rotating object to be welded, welder can be facilitated to weld, improving welding efficiency and welding quality.
Second specific embodiment,
Illustrate that the present invention second specific embodiment provides the flow chart of the carrier bar manufacture method of carrier bar manufacturing equipment 100 in employing first specific embodiment with reference to Fig. 7, comprise the following steps.
Step S201, places the first web 161 on described workbench 150, and described limiting component 151 carries out spacing to described first web 161.
With reference to Fig. 2, particularly, in this step, first bolt 1511 of described limiting component 151 is unscrewed, pressing plate 1513 is taken out, again the first web 161 being placed on workbench 150, by adjusting the second bolt 1512, the position of undertaken of the first web 161 along workbench 150 horizontal direction being adjusted, realize fixing in the first web 161 horizontal direction.When after adjusting to the right place by pressing plate 1513 on described first bolt 1511, logical tighten the pressing plate 1513 that the nut on the first bolt 1511 makes and produce downward pressure to the first web 161, what realize on the first web 161 vertical direction is fixing.
Step S202, spaced and parallel inner support gusset 163 is set described first web 161 is first-class, described inner support gusset 163 is vertical with described first web 161, described inner support gusset 163 is vertical with described first web 161 side along its length with the limit that described first web 161 contacts, and is welded on described first web 161 by described inner support gusset 163 by spot welding.
With reference to Fig. 4, in this step, the multiple inner support gusset 163 of equidistant parallel placement on the first web 161 fixed, make multiple inner support gusset 163 vertical with the first web 161, inner support gusset 163 is vertical with described first web 161 side along its length with the limit that the first web 161 contacts.Inner support gusset 163, when placing, needs to be indicated the position that inner support gusset 163 is placed on the first web 161 with survey tool on the first web 161 in advance.Preferably, inner support gusset 163 be placed on position marked position and by the mode of spot welding, inner support gusset 163 be welded on the first web 161.
Step S203, hang and get the second web 162, described second web 162 is placed on the opposite side of relative first web 161 of described inner support gusset 163, adjust described second web 162 position, by spot welding, described second web 162 is connected with described inner support gusset 163, and with described first web 161 parallel alignment.
In this step, by there is the equipment that hangs and get function by the second web 162, hang and get directly over the first web 161, second web 162 is put down gently on the opposite side of relative first web 161 of inner support gusset 163, adjust the relative position of the second web 162 and the first web 161, make the first web 161 and the second web 162 parallel alignment.
Step S204, adopts described compacting part 152 described first web 161, inner support gusset 163 and the second web 162 to be compressed, and carries out reality weldering obtain the first structure to the contact position of described first web 161, inner support gusset 163 and the second web 162.
With reference to figure 3 and Fig. 4, in this step, adopt compacting part 152 first web 161, inner support gusset 163 and the second web 162 to be pressed on workbench 150, realize the first web 161, inner support gusset 163 and the second web 162 fixing in relative working face vertical direction.Carry out real weldering again by the first web 161, inner support gusset 163 and the second web 162 being added to fasten, the thermal stress deformation that welding can be made to produce obtains the control by effect.
In this step, welding position can be changed by rotary working platform 150, in actual production process, first web 161 is relative with the welding position of inner support gusset 163 opposite side with the second web 162 with the welding position of inner support gusset 163 side, in order to make, welder is convenient also to be connect, and only can need weld the welding that can realize on pair of interior support gusset 163 liang of side positions a welding position by selecting platform welding workman.With reference to Fig. 6 A and Fig. 6 B in specific operation process, revolve turnback by controlling power set control workbench 150.
Step S205, place first surface steel plate 164 on described workbench 150, described limiting component 151 is spacing to described first surface steel plate 164.
The operating process of this step is similar to step S201, does not repeat them here.
Step S206, is positioned over described first structure on described first surface steel plate 164, makes the described inner support gusset 163 of described first structure vertical with described first surface steel plate 164, carries out spot welding to described first structure and described first surface steel plate 164 contact position.
With reference to Fig. 5, before placement first structure, the placement location of the first structure is marked on first surface steel plate 164, in this step, the first structure is placed on the marker location of first surface steel plate 164 correspondence.
Step S207, hang and get second steel plate 165, described second steel plate 165 is positioned in described first structure, adjust described second steel plate 165 position, the contact position of described first structure described second steel plate 165 being in contact with it by spot welding connects, and with described first surface steel plate 164 parallel alignment.
Second steel plate 165 is identical with the modes of emplacement of the second web 162 in step S203 in this step.
Step S208, adopts described compacting part 152 described first surface steel plate 164, first structure and second steel plate 165 to be compressed, and carries out reality weldering obtain described carrier bar to the contact position of described first surface steel plate 164, first structure and second steel plate 165.
In this step, the mode that employing compacting part 152 compresses first surface steel plate 164, first structure and second steel plate 165 is identical, and welding manner is also identical.
With reference to Fig. 6 A and Fig. 6 B, adopt the welding making mode that workbench 150 revolves turnback carry out first surface steel plate 164, first structure and second steel plate 165 equally in this step.
3rd specific embodiment
The present invention the 3rd specific embodiment provides a kind of carrier manufacturing system, and carrier manufacturing system comprises: carrier bar manufacturing equipment 100 and twin beams welding equipment 200.Carrier bar manufacturing equipment 100 is herein identical with the carrier bar manufacturing equipment 100 introduced in the first specific embodiment, just repeats no more at this.
With reference to Fig. 8, Fig. 9 and Figure 10, twin beams welding equipment 200 comprises two carrier bar placement platforms 210 be parallel to each other, and is symmetricly set on multiple carrier bar limiting components 151 of carrier bar placement platform 210 both sides that each is parallel to each other along the length direction of each carrier bar placement platform 210 be parallel to each other.Multiple carrier bar limiting component 151, for described carrier bar being limited in the carrier bar placement platform 210 be parallel to each other, is also respectively arranged with railtrack grooves locating piece 214 in the position, middle of the end positions of two carrier bar placement platforms 210 be parallel to each other.
In this specific embodiment, the structure of multiple carrier bar limiting component 151 is identical with the structure of limiting component 151 in the first specific embodiment.Railtrack grooves locating piece 214 is placed on the depth of parallelism of carrier bar on two carrier bar placement platforms 210 be parallel to each other for locating.
4th specific embodiment
The present invention the 4th specific embodiment provides a kind of carrier manufacture method, and the carrier bar that this carrier manufacture method comprises carrier bar manufacture method and utilizes the method for carrier bar manufacture to obtain carries out welding the method obtaining carrier.Wherein, carrier bar autofrettage is identical with the carrier bar manufacture method in specific embodiment two, does not repeat them here.
With reference to Figure 11, the carrier bar utilizing the method for carrier bar manufacture to obtain carries out welding the method obtaining carrier and comprises:
Step S301, is positioned on described two carrier bar placement platforms 210 be parallel to each other respectively by described carrier bar, described carrier bar limiting component 151 is spacing fixing to described carrier bar.
In this step, the spacing fixed form of carrier bar is identical with the second specific embodiment step S201, does not repeat them here.
Step S302, welds the described carrier bar that described two the carrier bar placement platforms 210 be parallel to each other are placed with the drum girder steel 170 be positioned between described two carrier bar placement platforms 210 be parallel to each other, obtains carrier.
In this step, position adjustment is carried out to the carrier bar be placed on two carrier bar placement platforms 210 be parallel to each other, the carrier bar be placed on two carrier bar placement platforms 210 be parallel to each other is parallel to each other, carrier bar is welded with the drum girder steel 170 be placed between two carrier bar placement platforms 210 be parallel to each other, can carrier be obtained.
After acquisition carrier, by the verification test position of carrier handling to manufacturing shop, the load-bearing bases of carrier is included in verification test position, above carrier handling to load-bearing bases, adopt temporary support support bearing device, adjust the position of multiple carrier, make multiple carrier maintenance level, assembling is carried out to multiple carrier and obtains the body that weighs, load-bearing bases arranges sensor, sensor is connected with computer, terminal box, Displaying Meter voltage-stabilized power supply, printer etc., removes temporary support and weighing apparatus body is contacted with bearing base.Add and detect with standard test weight pressure weighing apparatus, by debugging computer program to weighing, measuring accuracy tests, and carries out the testings such as ultrasonic examination inspection, after meeting factory calibration to each weld seam of carrier.Dismounting weighing apparatus body carrier is sprayed paint, pack after can dispatch from the factory.
It should be noted that, each embodiment in this description all adopts the mode of going forward one by one to describe, and what each embodiment stressed is the difference with other embodiments, between each embodiment identical similar part mutually see.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.It should be noted that: represent similar terms in similar label and letter accompanying drawing below, therefore, once be defined in an a certain Xiang Yi accompanying drawing, then do not need to define further it and explain in accompanying drawing subsequently.
In describing the invention, it should be noted that, term " " center ", " on ", D score, " left side ", " right side ", " vertically ", " level ", " interior ", orientation or the position relationship of the instruction such as " outward " are based on orientation shown in the drawings or position relationship, or this invention product orientation of usually putting or position relationship when using, only the present invention for convenience of description and simplified characterization, instead of indicate or imply that the device of indication or element must have specific orientation, with specific azimuth configuration and operation, therefore limitation of the present invention can not be interpreted as.In addition, term " first ", " second ", " the 3rd " etc. only for distinguishing description, and can not be interpreted as instruction or hint relative importance.
In describing the invention, also it should be noted that, unless otherwise clearly defined and limited, term " setting ", " installation ", " being connected ", " connection " should be interpreted broadly, and such as, can be fixedly connected with, also can be removably connect, or connect integratedly; Can be mechanical connection, also can be electrical connection; Can be directly be connected, also indirectly can be connected by intermediary, can be the connection of two element internals.For the ordinary skill in the art, concrete condition above-mentioned term concrete meaning in the present invention can be understood.
Claims (10)
1. a carrier bar manufacturing equipment, it is characterized in that, comprise: power set, first support, second support, linking arm, compacting part and workbench, described first support and described second support are oppositely arranged, the top of described first support and described second support is provided with rotating shaft, described workbench is arranged between described first support and described second support, described workbench two ends are connected with the described rotating shaft of described first support with described second cradle top respectively by described linking arm, described power set are connected with described workbench and drive described workbench rotary motion, the described workbench length direction comprised along described workbench is symmetricly set on multiple limiting components of described workbench both sides, described multiple limiting component is spacing fixing for what carry out in described workbench horizontal direction, described compacting part fastens for carrying out adding on described workbench vertical direction.
2. carrier bar manufacturing equipment as claimed in claim 1, it is characterized in that, each described limiting component comprises: locating piece, pressing plate, the first bolt and the second bolt, described first bolt is fixed on described workbench via described pressing plate and described locating piece, in the side towards described workbench, relatively described locating piece stretches out described pressing plate, and described second bolt stretches out along the side towards described workbench from described locating piece through described locating piece.
3. carrier bar manufacturing equipment as claimed in claim 1, it is characterized in that, described compacting part comprises: the first stud, second stud and the first fixed head and the second fixed head, described first stud of confession that described first fixed head is identical with described second fixed head being provided with two spacing and the screw that the second stud passes, described first stud and the second stud make to form an accommodation space described first fixed head and described second fixed head through described first fixed head and described second fixed head, described accommodation space is used for accommodating waiting and compresses object, described first stud and the second stud are provided with nut, wait that compressing object compresses by screwing described nut to described.
4. adopt carrier bar manufacturing equipment described in claim 1 to carry out the method for carrier bar manufacture, it is characterized in that:
Place the first web on described workbench, described multiple limiting component carries out spacing to described first web;
Spaced and parallelly arrange inner support gusset described first web is first-class, described inner support gusset is vertical with described first web, is welded on described first web by spot welding by described inner support gusset;
Hang and get the second web, described second web is placed on described inner support gusset, and with described first web parallel alignment;
Adopt described compacting part described first web, inner support gusset and the second web to be compressed, reality weldering is carried out to the contact position of described first web, inner support gusset and the second web and obtains the first structure;
Place first surface steel plate on described workbench, described multiple limiting component is spacing to described first surface steel plate;
Described first structure is positioned on described first surface steel plate, makes the described inner support gusset of described first structure vertical with described first surface steel plate, spot welding is carried out to described first structure and described first surface steel plate contact position;
Hang and get second steel plate, described second steel plate is positioned in described first structure, adjust described second steel plate position, the contact position of described first structure described second steel plate being in contact with it by spot welding connects, and with described first surface steel plate parallel alignment;
Adopt described compacting part described first surface steel plate, the first structure and second steel plate to be compressed, reality weldering is carried out to the contact position of described first surface steel plate, the first structure and second steel plate and obtains described carrier bar.
5. carry out the method for carrier bar manufacture as claimed in claim 1, it is characterized in that: in the process of carrying out real weldering, described power set drive described workbench to rotate.
6. a carrier manufacturing system, it is characterized in that, comprise: carrier bar manufacturing equipment and twin beams welding equipment, described twin beams welding equipment is used for carrying out welding to the carrier bar of described carrier bar manufacturing equipment manufacture and obtains carrier, described carrier bar manufacturing equipment comprises: power set, first support, second support, rotating shaft, linking arm, compacting part and workbench, described first support and described second support are oppositely arranged, the top of described first support and described second support is provided with rotating shaft, described workbench is arranged between described first support and described second support, described workbench two ends are connected with the described rotating shaft of described first support with described second cradle top respectively by described linking arm, described power set are connected with described workbench and drive described workbench rotary motion, the described workbench length direction comprised along described workbench is symmetricly set on multiple limiting components of described workbench both sides, described multiple limiting component is spacing fixing for what carry out in described workbench horizontal direction, described compacting part fastens for carrying out adding on described workbench vertical direction, described twin beams welding equipment comprises two carrier bar placement platforms be parallel to each other, and be arranged on the multiple carrier bar limiting components of each carrier bar placement platform relative to both sides, the carrier bar placement platform that described multiple carrier bar limiting component is parallel to each other described in be limited in by described carrier bar, railtrack grooves locating piece is also respectively arranged with in the position, middle of the end positions of described two the carrier bar placement platforms be parallel to each other, described railtrack grooves locating piece is for positioning the described carrier bar on the carrier bar placement platform be parallel to each other described in being positioned over.
7. carrier manufacturing system as claimed in claim 6, it is characterized in that, each described limiting component comprises: locating piece, pressing plate, the first bolt and the second bolt, described first bolt is fixed on described workbench via described pressing plate and described locating piece, in the side towards described workbench, relatively described locating piece stretches out described pressing plate, and described second bolt stretches out along the side towards described workbench from described locating piece through described locating piece.
8. carrier manufacturing system as claimed in claim 6, it is characterized in that, described compacting part comprises: the first stud, second stud and the first fixed head and the second fixed head, described first stud of confession that described first fixed head is identical with described second fixed head being provided with two spacing and the screw that the second stud passes, described first stud and the second stud make to form an accommodation space described first fixed head and described second fixed head through described first fixed head and described second fixed head, described accommodation space is used for accommodating waiting and compresses object, described first stud and the second stud are provided with nut, by screwing described nut, object described to be stepped up is clamped.
9. adopt carrier manufacturing system described in claim 6 to carry out the method for carrier manufacture, it is characterized in that:
Place the first web on described workbench, described multiple limiting component carries out spacing to described first web;
Spaced and parallelly arrange inner support gusset described first web is first-class, described inner support gusset is welded on described first web perpendicular through spot welding by described inner support gusset and described first web;
Hang and get the second web, described second web is placed on described inner support gusset, and with described first web parallel alignment;
Adopt described compacting part described first web, inner support gusset and the second web to be compressed, reality weldering is carried out to the contact position of described first web, inner support gusset and the second web and obtains the first structure;
Place first surface steel plate on described workbench, described multiple limiting component is spacing to described first surface steel plate;
Described first structure is positioned on described first surface steel plate, makes the described inner support gusset of described first structure vertical with described first surface steel plate, spot welding is carried out to described first structure and described first surface steel plate contact position;
Hang and get second steel plate, described second steel plate is positioned in described first structure, adjust described second steel plate position, the contact position of described first structure described second steel plate being in contact with it by spot welding connects, and with described first surface steel plate parallel alignment;
Adopt described compacting part described first surface steel plate, the first structure and second steel plate to be compressed, reality weldering is carried out to the contact position of described first surface steel plate, the first structure and second steel plate and obtains described carrier bar;
Be positioned over by described carrier bar on described two carrier bar placement platforms be parallel to each other respectively, described multiple carrier bar limiting component is spacing fixing to described carrier bar;
The described carrier bar that described two the carrier bar placement platforms be parallel to each other are placed is welded with the drum girder steel be positioned between described two carrier bar placement platforms be parallel to each other, obtains described carrier.
10. the method for carrier manufacture as claimed in claim 9, it is characterized in that: before the described carrier bar placed on the carrier bar placement platform be parallel to each other to described two welds with the drum girder steel be positioned between described two carrier bar placement platforms be parallel to each other, also position adjustment is carried out to the described described carrier bar be positioned on described two carrier bar placement platforms be parallel to each other, make to be positioned over keeping parallelism between the described carrier bar on described two carrier bar placement platforms be parallel to each other.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510849728.6A CN105252200B (en) | 2015-11-27 | 2015-11-27 | Carrier manufacture system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510849728.6A CN105252200B (en) | 2015-11-27 | 2015-11-27 | Carrier manufacture system and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105252200A true CN105252200A (en) | 2016-01-20 |
| CN105252200B CN105252200B (en) | 2017-03-08 |
Family
ID=55092291
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510849728.6A Active CN105252200B (en) | 2015-11-27 | 2015-11-27 | Carrier manufacture system and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105252200B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107283105A (en) * | 2017-06-21 | 2017-10-24 | 苏州天顺新能源科技有限公司 | Flange welding frock and flange welding method |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5904347A (en) * | 1997-07-03 | 1999-05-18 | Lin; Tsann-Hwang | Device for turning long members |
| GB2385817A (en) * | 2002-02-27 | 2003-09-03 | Henry Smith | Welding jig |
| CN201079895Y (en) * | 2007-08-24 | 2008-07-02 | 中国南车集团戚墅堰机车车辆厂 | Roll-over stand for locomotive frame side beam group welding |
| CN101870054A (en) * | 2010-07-12 | 2010-10-27 | 江苏润邦重工股份有限公司 | Rotating tool for welding beam |
| CN201720652U (en) * | 2010-05-13 | 2011-01-26 | 东风特种汽车有限公司 | Longitudinal beam welding overturning frame |
| CN102699604A (en) * | 2012-06-26 | 2012-10-03 | 唐山轨道客车有限责任公司 | Positioning tool for railway vehicle framework side frame |
| CN202701661U (en) * | 2012-06-04 | 2013-01-30 | 青岛四方庞巴迪铁路运输设备有限公司 | Assembly and welding tool for bogie frame beams |
| CN203092051U (en) * | 2013-03-28 | 2013-07-31 | 齐齐哈尔鑫拓金属铆焊有限责任公司 | Welding upender for traction beam of railway van truck |
| CN205184147U (en) * | 2015-11-27 | 2016-04-27 | 阎富成 | Carrier bar manufacture equipment and loader manufacturing system |
-
2015
- 2015-11-27 CN CN201510849728.6A patent/CN105252200B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5904347A (en) * | 1997-07-03 | 1999-05-18 | Lin; Tsann-Hwang | Device for turning long members |
| GB2385817A (en) * | 2002-02-27 | 2003-09-03 | Henry Smith | Welding jig |
| CN201079895Y (en) * | 2007-08-24 | 2008-07-02 | 中国南车集团戚墅堰机车车辆厂 | Roll-over stand for locomotive frame side beam group welding |
| CN201720652U (en) * | 2010-05-13 | 2011-01-26 | 东风特种汽车有限公司 | Longitudinal beam welding overturning frame |
| CN101870054A (en) * | 2010-07-12 | 2010-10-27 | 江苏润邦重工股份有限公司 | Rotating tool for welding beam |
| CN202701661U (en) * | 2012-06-04 | 2013-01-30 | 青岛四方庞巴迪铁路运输设备有限公司 | Assembly and welding tool for bogie frame beams |
| CN102699604A (en) * | 2012-06-26 | 2012-10-03 | 唐山轨道客车有限责任公司 | Positioning tool for railway vehicle framework side frame |
| CN203092051U (en) * | 2013-03-28 | 2013-07-31 | 齐齐哈尔鑫拓金属铆焊有限责任公司 | Welding upender for traction beam of railway van truck |
| CN205184147U (en) * | 2015-11-27 | 2016-04-27 | 阎富成 | Carrier bar manufacture equipment and loader manufacturing system |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107283105A (en) * | 2017-06-21 | 2017-10-24 | 苏州天顺新能源科技有限公司 | Flange welding frock and flange welding method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105252200B (en) | 2017-03-08 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP5496421B2 (en) | Apparatus and test method for static characteristics of full load of bolt joint surface unit | |
| CN102426097B (en) | Dynamic loading device for high-speed motorized spindle | |
| JP5140040B2 (en) | Wind tunnel balance calibration device | |
| CN201983892U (en) | Test device of threaded tightening force and pressure distribution between combination surfaces of connected pieces | |
| CN104914042A (en) | Fretting wear testing machine in high temperature and high pressure water or steam environment | |
| CN105277441A (en) | Long-term bearing test monitoring device for large-size cuboid coal and rock sample | |
| CN103017931B (en) | Intelligent control force and temperature measuring instrument for friction stir welding | |
| CN105021850A (en) | Motor test bench centering system | |
| CN106769013A (en) | A kind of loading inertia test apparatus of motor-driven cylinder | |
| CN105277445A (en) | Compact tensile sample creep-fatigue crack propagation testing device | |
| CN107831015A (en) | A kind of high thrust solid propellant rocket piezoelectric tester | |
| CN202074938U (en) | Three-coordinate rapid measurement device for aircraft engine blade | |
| CN205184147U (en) | Carrier bar manufacture equipment and loader manufacturing system | |
| CN105252200A (en) | Carrier bar manufacturing device and method and loader manufacturing system and method | |
| CN106425453A (en) | Device and method for automatically eliminating bearing assembling clearance | |
| CN204758466U (en) | High temperature water under high pressure or steam environment fine motion abrasion tester | |
| CN202494449U (en) | Standard centring device and engine test trolley | |
| CN104049170B (en) | A kind of electric connector connect-disconnect life testing machine and using method thereof | |
| CN103134642B (en) | The five degree of freedom Butt sealing commissioning device of joint | |
| CN202141424U (en) | Portable large-size flange plane measurer | |
| CN215037514U (en) | Automatic welding robot structure for processing metal products | |
| CN103148989B (en) | The axial wobble device of joint tighness commissioning device | |
| CN202442826U (en) | Torque measuring device | |
| CN206440556U (en) | A kind of link assembly, mechanism for testing and test machine | |
| CN201156003Y (en) | Dynamic balance adjusting apparatus for laser powder welding |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |