CN105248686A - Handmade splayed brick and preparation method thereof - Google Patents
Handmade splayed brick and preparation method thereof Download PDFInfo
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- CN105248686A CN105248686A CN201510735267.XA CN201510735267A CN105248686A CN 105248686 A CN105248686 A CN 105248686A CN 201510735267 A CN201510735267 A CN 201510735267A CN 105248686 A CN105248686 A CN 105248686A
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Abstract
The invention discloses a handmade splayed brick and a preparation method thereof and relates to a black-tea product and a black-tea processing method. The handmade splayed brick is characterized in that a tea material comprises the following components in parts by weight: 3-5 parts of first-grade high-mountain raw black tea, 3-5 parts of second-grade high-mountain raw black tea and 1-3 parts of base tea. The preparation method of the handmade splayed brick comprises but not is limited by the following steps of: raw-tea fermentation, tea-material firing, tea-material sorting, tea-material blending, tea-material pulping, sterilization and piling, tea steaming, air dispersion, building, floating, drying and package. The handmade splayed brick disclosed by the invention has the advantages that the soup has no stacking and covering flavor, the soup color is red and yellow, the fragrance is mellow, the density of a bulked brick body is small under the condition of being equivalent to that of the existing fu brick tea, the brick body can be broken to be thin by hand, the drinking is convenient, the internal package of kraft paper of the brick body can be separated from the brick surface, the brick body can be directly poured from the kraft-paper package when the package is replaced, and the internal package of the kraft paper can be applied repeatedly, so that the production cost can be obviously saved.
Description
Technical field
The present invention relates to black tea product and black tea process.
Technical background
Fu tea is the principal item of black tea, and to fall apart capsule bacterium because it contains abundant coronoid process, the health-care effects such as its lipopenicillinase, fat-reducing, hypoglycemic are obviously better than other black tea product, liking thus very by people.Existing Fu-brick tea is produced, only the change of proportioning mostly, technique does not have large breakthrough, if number of patent application is the Fu-brick tea preparation method of 2015100382509, the processing step taked is: raw material stirs: Folium Ipomoeae and black leaf raw material are uniformly mixed in proportion; Pile-fermentation: the water tealeaves after being uniformly mixed being added 15%-25% (weight), carries out pile-fermentation; Gas steam-pressing brisk: the tealeaves of described pile-fermentation is put into and steams the steaming of tea machine gas, pour described tealeaves into mould inner pressure after gas has steamed and make Fu-brick tea first product; Drying is grown dim: described Fu-brick tea first product is placed in drying room and carries out drying and grow dim and process and obtain described health care Fu-brick tea.The product produced has the vexed taste of a kind of heap unavoidably, and fragrance is impure, and needing to display a period of time could eliminate this defect.
Summary of the invention
The object of the invention is to open one and open soup without the vexed taste of heap, soup look reddish yellow, fragrance is mellow, and brick body is bulk, can directly break carefully, manual front arch conveniently drunk and preparation method thereof with hand.
The technical solution of the manual front arch of the present invention is: manual front arch, and its special character is tea material consisting of by weight: one-level high mountain Dark Green Tea 3-5 part, secondary high mountain Dark Green Tea 3-5 part, base tea 1-3 part.
Manual front arch in the technology of the present invention solution, its special character is out that soup is without the vexed taste of heap, and fragrance is mellow, and resistance to bubble, and brick body is bulk, directly can break carefully, conveniently drink with hand.
Manual front arch in the technology of the present invention solution, its special character is that the brown paper inner packing of brick body can be separated with brick face, and when more transducer package, brick body directly can be poured out in brown paper packaging, and brown paper inner packing can repeat to use.
The technical solution of the preparation method of the manual front arch of the present invention is: the preparation method of manual front arch, include but not limited to that gross tea fermentation, the sparking of tea material, the sorting of tea material, tea material are assorted, the making beating of tea material, the wet heap of sterilization, steam tea, loose gas, building system, grow dim, dry and pack, its special character is:
Described gross tea fermentation, adopts following steps successively:
A, be fed into heap: by the quantity of every batch fermentation tea material, disposablely finish material, stacking into the heap of suitably height, tea material can be as the criterion above bottom is translated into once harrowing with rake;
B, tea material are sprinkled water: repeatedly sprinkle water to tea material in heaps, spilt and once stirred once, make the moisture content of tea material reach 20%-28%;
C, tea material cool fermentation: after the watering of tea material, in heaps after offering material nature absorption moisture content tea, cover damp proof cloth by its natural cool fermentation;
D, tea material hot fermentation: first with steamer by tea material steam soft, steamer outlet temperature controls at 85-95 DEG C, steam soft after the spreading for cooling of tea material after, wet heap hot fermentation at least 5 hours;
Described tea material is assorted:
Tea material is one-level high mountain Dark Green Tea 3-5 part by weight, secondary high mountain Dark Green Tea 3-5 part, and the proportional layered gradation of base tea 1-3 part is stacked, and will evenly stack for every layer, thickness is consistent.
Described tea material making beating:
On the tea base of fermentation tank, tea juice is spilt in gradation, often spill once, stirred with spade, come above the tea material that bottom is dry is translated into, and then spill once, repeatedly operate, offer base full and uniform absorption tea juice tea, after adding tea juice, tea base will be carried out gathering in heaps, wet base pilling up time is generally at 4-6 hour.Reach more than 36 DEG C in outdoor temperature, moisturizing need be added a cover and to deploy troops on garrison duty only moisture loss.
The wet heap of described sterilization adopts following steps:
A, sterilization: adopt steamer sterilization, outlet temperature controls at 85-95%,
B, wet heap: after the tea material spreading for cooling of decatize sterilization, carry out wet heap, wet heap time controling is at 3-5 hour, after the predetermined wet heap time arrives or when the temperature having measured tea heap reaches 85 DEG C-90 DEG C, carry out first time turning radiating treatment, stop the course of fermentation of tea material, first time turning carried out second time turning after 3-4 hour, and the tea material of turning will scatter even stand;
Described loose gas: after steaming tea step, carry out loose gas: by decatize tealeaves out, the moisture content making leaf surface moisture content reduce 30-35% by distributing hot gas enters again builds tea step.
Owing to have employed above technical scheme, the present invention has out soup without the vexed taste of heap, soup look reddish yellow, and fragrance is mellow, when brick volume density is suitable with existing Fu-brick tea, brick body is bulk, can directly break carefully with hand, drinks conveniently, the brown paper inner packing of brick body can be separated with brick face, when more transducer package, brick body directly can be poured out in brown paper packaging, and brown paper inner packing can repeat to use, and significantly can save the advantages such as production cost.
Detailed description of the invention
Below by specific embodiment, the present invention is further illustrated.
Embodiment 1: manual front arch, tea material consists of by weight: one-level high mountain Dark Green Tea 3-5 part, secondary high mountain Dark Green Tea 3-5 part, base tea 1-3 part.Be preferably one-level high mountain Dark Green Tea 4 parts, secondary high mountain Dark Green Tea 4 parts, base tea 2 parts.
Embodiment 2: the manual front arch exemplified according to embodiment 1, open soup without the vexed taste of heap, fragrance is dense and pure, and brick body is bulk, directly can break carefully, conveniently drink with hand.
Embodiment 3: the manual front arch exemplified according to embodiment 1 or 2, the brown paper inner packing of brick body can be separated with brick face, and when more transducer package, brick body directly can be poured out in brown paper packaging, and brown paper inner packing can repeat to use.
Embodiment 4: the preparation method of manual front arch, include but not limited to that gross tea fermentation, the sparking of tea material, the sorting of tea material, tea material are assorted, the making beating of tea material, the wet heap of sterilization, steam tea, loose gas, dress casket, building system, grow dim, dry and pack,
Described gross tea fermentation, adopts following steps successively:
A, be fed into heap: by the quantity of every batch fermentation tea material, disposablely finish material, stacking into the heap of suitably height, tea material can be as the criterion above bottom is translated into once harrowing with rake;
B, tea material are sprinkled water: repeatedly sprinkle water to tea material in heaps, spilt and once stirred once, make the moisture content of tea material reach 20%-28%;
C, tea material cool fermentation: after the watering of tea material, in heaps after offering material nature absorption moisture content tea, cover damp proof cloth by its natural cool fermentation;
D, tea material hot fermentation: first with steamer by tea material steam soft, steamer outlet temperature controls at 85-95 DEG C, steam soft after the spreading for cooling of tea material after, wet heap hot fermentation at least 5 hours;
Described tea material sparking: first drying machine is carried out preheating, when preheat temperature reaches 140 DEG C-160 DEG C, start to carry tea material, baking temperature controls at 160-200 DEG C, within being dried to moisture content 13%, till having dense tea perfume (or spice).
Described tea material is assorted to carry out according to the following steps:
A, screening tea sample: first extract tea sample, open soup and taste, contrast at the bottom of its soup look, mouthfeel, fragrance, leaf, choose the tea sample meeting the quality will producing product.
B, assorted sample: mix in proportion the tea sample meeting the quality will producing product, see overall profile, color and luster, and open soup and hear its fragrance, taste its flavour, see soup look, the every factor of serious analysis, spelling limit, limit is seen, takes the circumstances into consideration increase and decrease, structure adjusting, makes its entirety reach product standard.
Heap is spelled in c, workshop: after assorted sample is up to standard, tea material consists of by weight: one-level high mountain Dark Green Tea 3-5 part, secondary high mountain Dark Green Tea 3-5 part, the assorted ratio of base tea 1-3 part, stacks each tea material layering gradation, spells heap successively, will evenly stack for every layer, thickness is consistent.
Described tea material making beating adopts following steps:
A, first to decoct tea juice for subsequent use.
B, before making beating, moisture content detection is carried out to tea heap, calculate the throwing amount of tea juice.
C, title tea material: from the raft tea material of having spelled, with rake by the principle of digging from top to bottom, fully mixing thoroughly, tea material spade is entered pocket, numeration of weighing, then evenly pour in fermentation tank.
D, add tea juice: by the throwing amount of tea juice on the tea base of fermentation tank, tea juice is spilt in gradation, has often spilt once, has stirred with spade, come above the tea material that bottom is dry is translated into, and then spill once, repeatedly operate, offer base full and uniform absorption tea juice tea.
E, in heaps: after adding tea juice, tea base be carried out gathering in heaps, wet base pilling up time is generally at 4-6 hour.Reach more than 36 DEG C in outdoor temperature, moisturizing need be added a cover and to deploy troops on garrison duty only moisture loss.
The wet heap of described sterilization adopts following steps:
A, sterilization: adopt steamer sterilization, outlet temperature controls at 85-95%,
B, wet heap: after the tea material spreading for cooling of decatize sterilization, carry out wet heap, wet heap time controling is at 3-5 hour, after the predetermined wet heap time arrives or when the temperature having measured tea heap reaches 85 DEG C-90 DEG C, carry out first time turning radiating treatment, stop the course of fermentation of tea material, first time turning carried out second time turning after 3-4 hour, and the tea material of turning will scatter even stand;
Described loose gas: after steaming tea step, carry out loose gas: by decatize tealeaves out, makes leaf surface moisture content reduce 20-40% to enter and build tea step by distributing hot gas.
Embodiment 4: the preparation method of manual front arch, includes but not limited to that gross tea fermentation, the sparking of tea material, the sorting of tea material, tea material are assorted, the making beating of tea material, the wet heap of sterilization, department claims, steams tea, loose gas, dress casket, building system, enters drying room, grows dim, dry and pack,
Described gross tea fermentation, adopts following steps successively:
A, be fed into heap: by the quantity of every batch fermentation tea material, disposablely finish material, stacking into the heap of 20-70 ㎝ height, tea material can be as the criterion above bottom is translated into once harrowing with rake;
B, tea material are sprinkled water: carry out 3 waterings to tea material in heaps, spilt and once stirred once, made the moisture content of tea material reach 23%-26%;
C, tea material cool fermentation: after the watering of tea material, offer material nature absorption moisture content tea in heaps after 0.5-1.5 hour, become stack height 1-1.5 rice, cover damp proof cloth by its natural cool fermentation;
D, tea material hot fermentation: first with steamer by tea material steam soft, steamer outlet temperature controls at 85-95 DEG C, steam soft after the spreading for cooling of tea material after, wet heap hot fermentation 6-8 hour;
Described tea material sparking: first drying machine is carried out preheating, when preheat temperature reaches 140 DEG C-160 DEG C, preferably 145 DEG C-155 DEG C, 148 DEG C-150 DEG C, start to carry tea material, baking temperature controls at 170-190 DEG C, preferred 175-185 DEG C, 180 DEG C, is dried to moisture content 9-12%, preferred 10-11%, till having dense tea perfume (or spice).
Described tea material is assorted to carry out according to the following steps:
A, screening tea sample: first extract tea sample, open soup and taste, contrast at the bottom of its soup look, mouthfeel, fragrance, leaf, choose the tea sample meeting the quality will producing product.
B, assorted sample: mix in proportion the tea sample meeting the quality will producing product, see overall profile, color and luster, and open soup and hear its fragrance, taste its flavour, see soup look, the every factor of serious analysis, spelling limit, limit is seen, takes the circumstances into consideration increase and decrease, structure adjusting, makes its entirety reach product standard.
Heap is spelled in c, workshop: after assorted sample is up to standard, tea material consists of one-level high mountain Dark Green Tea 4 parts by weight, secondary high mountain Dark Green Tea 4 parts, and the assorted ratio of base tea 2 parts, spells heap successively, and will evenly stack for every layer, thickness is consistent.
Described making beating adopts following steps:
A, first to decoct tea juice for subsequent use.
B, before making beating, moisture content detection is carried out to tea heap, calculate the throwing amount of tea juice.
C, title tea material: from the raft tea material of having spelled, with rake by the principle of digging from top to bottom, fully mixing thoroughly, tea material spade is entered pocket, numeration of weighing, then evenly pour in fermentation tank.
D, add tea juice: in the ratio of the 10-18% of tea material weight on the tea base of fermentation tank, point spill tea juice 3 times, often spilt once, stir with spade, come above the tea material that bottom is dry is translated into, and then spill once, repeatedly operate, offer base full and uniform absorption tea juice tea.Tea juice additional proportion, determine according to tea heap moisture content detection case, moisture content is low, suitably improves additional proportion, otherwise reduces additional proportion, adds its moisture control of tea material after tea juice at 23-27%.
E, in heaps: after adding tea juice, tea base be carried out gathering in heaps, wet base pilling up time is generally at 4-6 hour.Reach more than 36 DEG C in outdoor temperature, moisturizing need be added a cover and to deploy troops on garrison duty only moisture loss.
The wet heap of described sterilization adopts following steps:
A, sterilization: adopt steamer sterilization, steamer outlet temperature controls at 85-95%,
B, wet heap: after the tea material spreading for cooling of decatize sterilization, carry out wet heap, wet heap time controling is at 3-5 hour, after the predetermined wet heap time arrives or when the temperature having measured tea heap reaches 85 DEG C-90 DEG C, carry out first time turning radiating treatment, stop the course of fermentation of tea material, first time turning carried out second time turning after 3-4 hour, and the tea material of turning will scatter even stand;
Described loose gas: after steaming tea step, carry out loose gas: by decatize tealeaves out, make leaf surface moisture content reduce 25-35% by distributing hot gas, preferably the moisture content of 30% enters and builds tea step.
Embodiment 5: the preparation method of manual front arch, includes but not limited to that gross tea fermentation, the sparking of tea material, the sorting of tea material, tea material are assorted, the making beating of tea material, the wet heap of sterilization, department claims, steams tea, loose gas, dress casket, building system, enters drying room, grows dim, dry and pack,
Described gross tea fermentation: the throwing amount confirming every batch fermentation tea material, confirms cold and hot fermentation mode.The tea material of cool fermentation will increase moisture content to accelerate fermentation progress.Tea material leaf is tender, and moisture content, between 20%-28%, is preferably followed successively by 19%-27%, 20%-26%, 21%-25%, 22%-24%, 23%; The height that tea stockpile is put should not be too high, is advisable with 20-70 ㎝, preferred 25-65 ㎝, 30-60 ㎝, 35-55 ㎝, 40-50 ㎝, once just with rake, tea material can be come above bottom is translated into.The moisture content increased generally divides 3 times points and spills, and has spilt and has once stirred once.Offer material nature after complete tea and absorb moisture content 0.5-1.5 hour, preferred 0.8-1.2 hour, 1 hour, then in heaps, height is at 0.5-1.5 rice, preferably be followed successively by 0.6-1.4 rice, 0.7-1.3 rice, 0.8-1.2 rice, 0.9-1.2 rice, 1-1.1 rice, cover damp proof cloth by its spontaneous fermentation.Grasp the fermentating law of cool fermentation, temperature extends from top to bottom gradually, has vinasse tart flavour when having to smell, occurs white mycelia, temperature, between 50-60 DEG C, between general 55-60 DEG C, illustrates and reaches ferment effect, carry out the process of flange radiating and cooling, stop it to continue fermentation.The tea material of hot fermentation, when the lowest temperature is lower than 20 DEG C, tea material will increase moisture content about 4-6%, vexed profit 0.5-3 hour, general 1-2 hour.Fermentation machine temperature controls at about 90 DEG C, and generally at 85-95 DEG C, the wet heap time, at 5-9 hour, can be 5-7 hour, or 8-9 hour, is generally 6-8 hour or 7 hours.When tea stack temperature rises to 80-90 DEG C, must carry out trench digging heat radiation, cooling process, slows down or stops fermentation progress.By this technique, one is solve raw tea material because processing not in place and mass discrepancy that is that occurs, makes it color and luster, attenuation degree, profile trend unanimously; Two is the conversions promoting tealeaves material further, improves mouthfeel, is conducive to product ageing, increases the alcohol thickness of mouthfeel.
Described tea material sparking: drying machine starts preheating, is shown to about 150 DEG C, can starts to carry tea material at thermometer.The tea material of input equipment will carry out rubbing loose process, can not cross machine by agglomerating one-tenth block, according to the thickness height that the humidity of tea material, the old tender degree adjustment tea stockpile of bar rope are put.Baking temperature controls between 160-190 DEG C, to be preferably followed successively by 165-185 DEG C, 170-180 DEG C, 175 DEG C, is dried to moisture content less than 12%.The fragrance of product greatly can be improved by the sparking of tea material.
Described tea material sorting: screening: tea material enters flat rotary strainer, sifts out large-scale foreign material and sand grains dirt not.Selection by winnowing: the tea material through flat rotary strainer enters winnowing machine, selection by winnowing goes out sand grains weight, positive tea, negative tea, tablet tea and non-tea.Look selects: the parameter adjusting color selector according to the grade of tea material, identity size and color and luster, and look selects required look one, look two and look stalk tea.
Described tea material is assorted: according to the compatibility list of product, the machine slogan of the tea material place of production indicated by inventory, grade, quantity, tea material extracts tea sample and carries out out soup, taste at the bottom of its soup look, mouthfeel, fragrance, leaf, and contrast, the color of selected tea will conform to the quality requirements will producing product.Then press selected tea sample than the assorted sample of row, see the monnolithic case of sample, color and luster, open soup and hear its fragrance, taste its flavour, see its soup look, the every factor of serious analysis, spelling limit, limit sees that structure adjusting makes it reach product quality requirement.After sample reaches requirement, the ratio quantity of tea material needed for its sample, layering gradation is stacked.Ratio large many points which floor, slightly old, fluffy tea stockpile is in middle lower floor, and layer put by the tea material delicate, volume is little, and spell heap successively, will evenly stack for every layer, thickness is consistent.Concrete assorted ratio is: one-level high mountain Dark Green Tea 3-5 part by weight, secondary high mountain Dark Green Tea 3-5 part, base tea 1-3 part, adopts this assorted ratio, make that product has soup look reddish yellow, fragrance is dense and pure, mouthfeel is soft mellow, the peculiar flavour of the manual front arch of long times of aftertaste.
Described tea material making beating: first decoct tea juice for subsequent use; Before making beating, moisture content detection is carried out to tea heap, calculate the throwing amount of tea juice; Claim tea material: from the raft tea material of having spelled, with rake by the principle of digging from top to bottom, fully mixing thoroughly, tea material spade is entered pocket, numeration of weighing, then evenly pour in fermentation tank; Add tea juice: by the throwing amount of tea juice on the tea base of fermentation tank, tea juice is spilt in gradation, has often spilt once, has stirred with spade, come above the tea material that bottom is dry is translated into, and then spill once, repeatedly operate three times, offer base full and uniform absorption tea juice tea; In heaps: after adding tea juice, tea base to be carried out gathering in heaps, be deposited in around conveyer belt, convenient conveying tea material, in the middle of in heaps, tea material is mixed thoroughly substantially, wet base pilling up time is generally at 4-6 hour, offer base tea and fully absorb tea juice part, reach more than 36 DEG C in outdoor temperature, moisturizing need be added a cover and to deploy troops on garrison duty only moisture loss.
Described sterilization, wet heap: adopt steamer sterilization, before conveying tea material, steamer will be opened steam valve and carry out preheating.After preheating is complete, carry out decatize sterilization, outlet temperature controls at 65-95 DEG C, tea material tenderness is high, outlet temperature controls at 65-75 DEG C, and coarse tea leaf outlet temperature controls at 90-95 DEG C, and general control is at 75-90 DEG C, pass through decatize, make tea material absorb high-temperature steam, increase humidity, improve temperature, for wet heap creates wet heat condition, harmful mould and bacterium that gross tea generates because storing up for a long time can be removed simultaneously; Wet heap time controling, at 3-5 hour, by wet heap, makes tea material carry out the chemical change of various complexity further, makes up the deficiency of the wet heap of wet base, removes blue or green assorted and rough taste, simultaneously for the breeding of golden flower beneficial microorganism creates conditions.After the predetermined wet heap time arrives or the temperature having measured tea heap at about 90 DEG C, carry out first time turning radiating treatment, stop the course of fermentation of tea material, second time turning interlude is generally at 3-4 hours, the tea material of turning will scatter and evenly be spread out on table top, and large tea block can not be had to generate.
Described department claims: before department weighs, detect the water content of tea material, carries out department claim by the net weight within product moisture content 10% after calculating the input weight of tea material needed for every tile.Again must select before department claims and pick foreign material, dig loose with instrument to tea heap tea material, rub tea by hand with the hands assorted with choosing, as: grass bits, length stalk thick stalk, pornographic movie, fabric strip etc. all will be selected, and improve the cleanliness of tea.Also be to the third time heat radiation of tea material.
Described steaming tea: take charge of the tea material weighed up and pour steam box into, by steamed to tea material all softens.General 110-150 DEG C, be preferably followed successively by 110-150 DEG C, 115-145 DEG C, 120-140 DEG C, 125-135 DEG C, steamed 15-25 second of 130 DEG C, preferred 16-24 second, 17-23 second, 18-22 second, 19-21 second, 20 seconds.Concrete operations are: steam box poured into by the tea material weighed up, and shifts steam box onto steam (vapor) outlet, then carries out the operation of next steam box.One people steams tea, and a people claims tea, and steam between the tea time between 15-25 second, determine depending on concrete condition, input amount is few, and the time is slightly shorter.After time arrives, with second case pushing tow first case, make its tea material pour conveying mouth into, then batch turning is carried out to empty van and circulate each other.Steam before tea, steam platform and will carry out draining steam discharge process 2-3 minute, start air exhauster, general the tea material of two or three case, due to steam weight, again will be refunded cool the putting of table top and reuse.
Described loose gas: after described steaming tea step, carry out loose gas: by decatize tealeaves out, make leaf surface moisture content reduce 20-40% by distributing hot gas, be preferably followed successively by 21-39%, 21-39%, 22-38%, 23-37%, 24-36%, 25-37%, 26-36%, 27-35%, 28-34%, 29-33%, 30-32%, 31% moisture content enter again and build tea step.By loose gas, one is the vexed taste of heap of tea leaf fermentation generation and tealeaves are deposited other peculiar smell produced in process remove, two is reduce tealeaves surface moisture content by loose gas, reduce its viscosity, prevent brick body from hardening, make it that there is loftiness, three is to avoid brick body and brown paper inner packing to bond, when more transducer package, brick body directly can be poured out in brown paper packaging, and brown paper inner packing can repeat to use, and reduces production cost.
Described dress casket: first the packaging that support is loaded casket tool, more steamed hot tea material dustpan mouth is ceaselessly shaken facing to casket tool entrance outer offer material tea and at the uniform velocity enter casket.When feeling that moisture content is high, a pinch radiating treatment be carried out down.When falling to scoop up casket, from dustpan, get tea sample enter its moisture content of sealing filling survey, scope at 25%-30%, should exceed this number range, adjustment steam valve size.
Describedly build system: tea material at the uniform velocity enter in casket process, build personnel processed ceaselessly to mention and build rod, on the right of casket tool, centre, left position to move around the system of building by the rule of 2,1,2 numbers, firmly wants evenly, excessive, the lines of brick can become mountain peak shape, and tension position can affect the effect of growing dim; If firmly kick the beam, tea material when being ending can get lodged in difficulty on openning and enter, and causes fore shaft position than other local tensions; Two is firmly light places, and the tight ness rating of tea material is poor, part of easily metalling run out in drying room, affects effect of growing dim.When receiving rod, by rod in the end once left and right turn-knob twice, come off by the tea material being bonded at rod end, then folded limit fore shaft goes out casket.
Build after making and tie up: will go out the brick tea hemo lashing of casket, six faces all need to tie up to put in place, carry out part sampling observation after complete, dragon its be several that start the system of building, the brick of overweight will be broken up and reform, also must reforming of package failure.The length checking brick with jig of not timing, the long too short profile quality on brick has impact, and prompting is built personnel processed and noted.
Tie up and cool afterwards: be emitted on timely to dry in the air by the brick tied up and put on frame, at least one finger beam of spacing distance of every tile, allows heat radiation have living space, and sky heat need increase fan and strengthen radiating effect, and cool time is at 6-8 hour.
Described enter drying room: by through cooling brick bat send into drying room added.By principle from the inside to surface, neatly put, all both sides all from metope about 8-10CM, will be no less than 2 centimetres by the brick of wall between brick and brick.Entering the baking time is no more than 3 days.
Describedly to grow dim: brick bat will carry out at the most induction after shelf for 3 days and grow dim, temperature controls between 25-30 DEG C, preferably be followed successively by 26-29 DEG C, 25-28 DEG C, 26-27 DEG C, humid control is between 60-80%, preferably be followed successively by 62-78%, 65-75%, 66-74%, 67-73%, 68-72%, 69-70%, when summer, room temperature was too high, can adds and turn on the aircondition process of lowering the temperature, temperature, humidity are too high will put in a skylight in time and establish exhaust fan newly to regulate.From the 5th day, inspection was grown dim situation, all completed until grow dim.Grow dim time 8-9 days, is generally 7-10 days.
Described drying: take to heat every day 1-2 DEG C and heat up, maximum temperature 41 DEG C-43 DEG C, best 42 DEG C, general 40 DEG C-45 DEG C.Record temperature, the humidity condition in drying room, every day 12 times, and every 2 hours look into drying room once on time, find that brick bat collapses and will prop up in time, and according to the timely hydrofuge of drying room situation or insulation.Drying time 10-12 days, generally at 7-15 days.Within going out to dry moisture control 11%, general 8-10%.
Described packaging: after brick is directly poured out from the common bag of brown paper inner packing, brown paper packing inside bag is put in order deliver to and build workshop processed in order to recycling, check that whether the profile of brick is qualified, then special packaging bag is put into, it is firm to tie up with rope, then paste and mark is described, illustrate that the stick that mark batter is cooked evenly is coated in surrounding, spray the date of manufacture, stick anti-counterfeiting label, load cartridge, finally fill outer container, outer container is sealed with special adhesive tape, accomplish fluently bag, corresponding with the sequence number of brick bat in case at outer container product serial number, can not be wrong, finally insert and write storage bill and enter warehouse for finished product.
Described packaging warehouse-in: brick bat drying 12%, general 8-10% can go out to dry to moisture content at the most.Check that whether the profile of brick is qualified, then special cotton paper is put into, three at cotton paper are evenly coated with in surrounding with the stick that batter is cooked, then package, and place and allow batter dry, spray the date of manufacture, stick anti-counterfeiting label, load cartridge, finally fill outer container, seal outer container with special adhesive tape, accomplish fluently bag, corresponding with the sequence number of brick bat in case at outer container product serial number, can not be wrong, finally insert and write storage bill and enter warehouse for finished product.
The technology of the present invention effect compares with prior art effect
| item compared | prior art effect | the technology of the present invention effect |
| open soup and pile vexed taste | seriously | nothing |
| other peculiar smell | have | nothing |
| fragrance | light and impure | fragrance is pure, and dense |
| brick body | firmly, be difficult to directly break into two with one's hands with hand | brick body is bulk, can directly break carefully with hand |
| drink convenience | inconvenient | conveniently drink |
| the separation property that brick face and brown paper are packed | brown paper inner packing is bonded on brick face, brown paper packaging can only be torn when more transducer package | brown paper inner packing can be separated with brick face, and when more transducer package, brick body directly can be poured out in brown paper packaging |
| brown paper inner packing reusing | nothing | brown paper inner packing can repeat to use |
| save cost | can not | produce 1000000 per year, only brown paper inner packing one is with regard to escapable cost 1,200,000 yuan. |
Claims (21)
1. manual front arch, is characterized in that tea material consists of: one-level high mountain Dark Green Tea 3-5 part by weight, secondary high mountain Dark Green Tea 3-5 part, base tea 1-3 part.
2. manual front arch according to claim 1, it is characterized in that out that soup is without the vexed taste of heap, fragrance is dense and pure, and brick body is bulk, directly can break carefully, conveniently drink with hand.
3. manual front arch according to claim 1 and 2, is characterized in that the brown paper inner packing of brick body can be separated with brick face, and when more transducer package, brick body directly can be poured out in brown paper packaging, and brown paper inner packing can repeat to use.
4. the preparation method of manual front arch, it is characterized in that: the preparation method of manual front arch, include but not limited to that gross tea fermentation, the sparking of tea material, the sorting of tea material, tea material are assorted, the making beating of tea material, the wet heap of sterilization, steam tea, loose gas, building system, grow dim, dry and pack, its special character is:
Described gross tea fermentation, adopts following steps successively:
A, be fed into heap: by the quantity of every batch fermentation tea material, disposablely finish material, stacking into the heap of suitably height, tea material can be as the criterion above bottom is translated into once harrowing with rake;
B, tea material are sprinkled water: repeatedly sprinkle water to tea material in heaps, spilt and once stirred once, make the moisture content of tea material reach 20%-28%;
C, tea material cool fermentation: after the watering of tea material, in heaps after offering material nature absorption moisture content tea, cover damp proof cloth by its natural cool fermentation;
D, tea material hot fermentation: first with steamer by tea material steam soft, steamer outlet temperature controls at 85-95 DEG C, steam soft after the spreading for cooling of tea material after, wet heap hot fermentation at least 5 hours;
Described tea material is assorted:
Tea material is one-level high mountain Dark Green Tea 3-5 part by weight, secondary high mountain Dark Green Tea 3-5 part, and the proportional layered gradation of base tea 1-3 part is stacked, and will evenly stack for every layer, thickness is consistent;
Described tea material making beating:
On the tea base of fermentation tank, tea juice is spilt in gradation, has often spilt once, stir with spade, come above the tea material that bottom is dry is translated into, and then spill once, repeatedly operate, offer base full and uniform absorption tea juice tea, after adding tea juice, tea base be carried out gathering in heaps, wet base pilling up time is generally at 4-6 hour, reach more than 36 DEG C in outdoor temperature, moisturizing need be added a cover and to deploy troops on garrison duty only moisture loss;
The wet heap of described sterilization adopts following steps:
A, sterilization: adopt steamer sterilization, outlet temperature controls at 85-95%,
B, wet heap: after the tea material spreading for cooling of decatize sterilization, carry out wet heap, wet heap time controling is at 3-5 hour, after the predetermined wet heap time arrives or when the temperature having measured tea heap reaches 85 DEG C-90 DEG C, carry out first time turning radiating treatment, stop the course of fermentation of tea material, first time turning carried out second time turning after 3-4 hour, and the tea material of turning will scatter even stand;
Described loose gas: after steaming tea step, carry out loose gas: by decatize tealeaves out, the moisture content making leaf surface moisture content reduce 30-35% by distributing hot gas enters again builds tea step.
5. the preparation method of manual front arch according to claim 4, is characterized in that: described in be fed into heap height be 20-70 ㎝.
6. the preparation method of manual front arch according to claim 5, is characterized in that: described in be fed into heap height be 30-60 ㎝.
7. the preparation method of manual front arch according to claim 4, is characterized in that tea material is sprinkled water: carry out 3 waterings to tea material in heaps, spilt and once stirred once, made the moisture content of tea material reach 23%-26%.
8. the preparation method of the manual front arch according to claim 4 or 7, it is characterized in that: described tea material cool fermentation, first allow the rear tea material of watering naturally absorb moisture content 0.5-1.5 hour, then pile the heap that height 0.8-2 rice is thick, cover damp proof cloth by its natural cool fermentation.
9. the preparation method of the manual front arch according to claim 4 or 7 or 8, it is characterized in that: described tea material cool fermentation having vinasse tart flavour when having to smell, occur white mycelia, when temperature reaches 50-60 DEG C, carry out the process of flange radiating and cooling, stop it to continue fermentation.
10. the preparation method of manual front arch according to claim 4, is characterized in that: described tea material hot fermentation: when the lowest temperature is lower than 20 DEG C, tea material will increase moisture content 3-7%, carries out decatize and wet heap again after vexed profit 0.5-3 hour.
The preparation method of 11. manual front arches according to claim 10, is characterized in that: vexed profit time 1-2 hour.
The preparation method of 12. manual front arches according to claim 4 or 11, it is characterized in that: described tea material hot fermentation, its wet heap time is at 5-7 hour, or 8-9 hour, when tea stack temperature rises to 80 DEG C-90 DEG C, carry out trench digging heat radiation, cooling process, slows down or stops fermentation progress.
The preparation method of 13. manual front arches according to claim 4, it is characterized in that: described tea material sparking: first drying machine is carried out preheating, when preheat temperature reaches 140 DEG C-160 DEG C, start to carry tea material, baking temperature controls at 160-200 DEG C, within being dried to moisture content 13%, till having dense tea perfume (or spice).
The preparation method of 14. manual front arches according to claim 13, is characterized in that: baking temperature controls at 150-180 DEG C or 180-200 DEG C.
15. according to claim 4 the preparation method of described manual front arch, it is characterized in that: the moisture content making leaf surface moisture content reduce 25-35% by distributing hot gas enters again builds tea step.
16. according to claim 4 the preparation method of described manual front arch, it is characterized in that: described steaming tea: take charge of the tea material weighed up and pour steam box into, by steamed to tea material is all softening, vapor (steam) temperature controls at 110-150 DEG C, steaming time 15-25 second.
17. according to claim 4 the preparation method of described manual front arch, it is characterized in that: described dress casket: first the packaging supportted is loaded casket tool, again steamed hot tea material dustpan mouth is ceaselessly shaken facing to casket tool entrance outer and offer material tea and at the uniform velocity enter casket, when feeling that moisture content is high, a pinch radiating treatment be carried out down, when falling to scoop up casket, from dustpan, get tea sample enter its moisture content of sealing filling survey, scope control, at 25%-30%, exceeds this number range, adjustment steam valve size.
18. according to claim 4 the preparation method of described manual front arch, it is characterized in that: described in build system: tea material at the uniform velocity enter in casket process, build personnel processed ceaselessly to mention and build rod, on the right of casket tool, centre, left position to move around the system of building by the rule of 2,1,2 numbers, firmly want evenly, when receiving rod, by rod in the end once left and right turn-knob twice, come off by the tea material being bonded at rod end, then folded limit fore shaft goes out casket.
19. according to claim 4 the preparation method of described manual front arch, it is characterized in that: described in grow dim: brick bat will carry out at the most induction after shelf for 3 days and grow dim, temperature controls between 25-30 DEG C, preferably be followed successively by 26-29 DEG C, 25-28 DEG C, 26-27 DEG C, humid control is between 60-80%, preferably be followed successively by 62-78%, 65-75%, 66-74%, 67-73%, 68-72%, 69-70%, when summer, room temperature was too high, can add and turn on the aircondition process of lowering the temperature, temperature, humidity is too high will put in a skylight in time and establish exhaust fan newly to regulate, from the 5th day, inspection was grown dim situation, all complete until grow dim, the time of growing dim is 7-10 days.
20. according to claim 4 the preparation method of described manual front arch, it is characterized in that: described drying: take to heat every day 1-2 DEG C and heat up, maximum temperature 40 DEG C-45 DEG C, preferably 41 DEG C-43 DEG C, 42 DEG C, drying time 7-15 days, within going out to dry moisture control 11%.
21. according to claim 4 the preparation method of described manual front arch, it is characterized in that: described packaging: after brick is directly poured out from the common bag of brown paper inner packing, brown paper packing inside bag is put in order deliver to and build workshop processed in order to recycling, then put into special packaging bag, it is firm to tie up with rope.
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Application publication date: 20160120 |