CN105244074B - A kind of crystal silicon solar energy battery aluminium paste - Google Patents

A kind of crystal silicon solar energy battery aluminium paste Download PDF

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Publication number
CN105244074B
CN105244074B CN201510719537.8A CN201510719537A CN105244074B CN 105244074 B CN105244074 B CN 105244074B CN 201510719537 A CN201510719537 A CN 201510719537A CN 105244074 B CN105244074 B CN 105244074B
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solar energy
crystal silicon
energy battery
silicon solar
aluminium paste
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CN105244074A (en
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李秋明
付婷婷
杨国英
黄超峰
兰金国
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Hangzhou Hangshuo New Material Technology Co Ltd
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Hangzhou Hangshuo New Material Technology Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/14Conductive material dispersed in non-conductive inorganic material
    • H01B1/16Conductive material dispersed in non-conductive inorganic material the conductive material comprising metals or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/20Conductive material dispersed in non-conductive organic material
    • H01B1/22Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0224Electrodes
    • H01L31/022408Electrodes for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/022425Electrodes for devices characterised by at least one potential jump barrier or surface barrier for solar cells

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  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Inorganic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Photovoltaic Devices (AREA)
  • Conductive Materials (AREA)

Abstract

The invention discloses a kind of crystal silicon solar energy battery aluminium paste and preparation method thereof, belong to technical field of solar batteries, aluminum slurry easily occurs that silicon chip adhesive force is good, the technical problems such as micro-crack easily occurs in aluminium film surface after sintering to efficiently solve battery aluminium paste of the prior art.Crystal silicon solar energy battery aluminium paste of the invention, including following components, each component mass percent is:General aluminium powder 50~80%;Nano aluminum suspension 1~15%;Inorganic binder 1~13%;Organic binder bond 1~30%;Inorganic filler 0.1~1%;The mass percent sum of each component is 100%.Its preparation method is proportionally to weigh each component, and after being well mixed using dispersion machine, it is 15~20 microns to be ground to particle diameter with three-roll grinder, and viscosity is 25000~35000mPas, you can obtain crystal silicon solar energy battery aluminium paste.

Description

A kind of crystal silicon solar energy battery aluminium paste
Technical field
The invention belongs to technical field of solar batteries, and in particular to a kind of crystal silicon solar energy battery aluminium paste, also relate to And this kind of preparation method of crystal silicon solar energy battery aluminium paste.
Background technology
Crystal silicon solar energy battery is always with the fastest developing speed in area of solar cell, the maximum class in market, its The middle aluminium paste as crystal silicon solar energy battery anode material, its mainly by conductive phase, inorganic binder, additive, have airborne Body is constituted.The aluminium paste for preparing using be screen printed onto after silicon chip surface again with silver paste co-sintering.But use existing material and work Skill, after sintering aluminum slurry easily occur that silicon chip adhesive force is good, the defects such as micro-crack easily occurs in aluminium film surface.The present inventor passes through Research found, mainly organic phase is volatilized too fast in sintering process, causes aluminium and inter polysilicon to produce compared with concrete dynamic modulus, and printing Wet aluminium film also fails to form fine and close aluminium film in time in sintering because of the volatilization of organic phase afterwards, so as to the scarce of micro-crack occur Fall into.
The content of the invention
The technical problems to be solved by the invention are just to provide a kind of crystal silicon solar energy battery aluminium paste, and adhesive force is good, Aluminium film surface is non-microcracked.
It is a further object of the present invention to provide this kind of preparation method of crystal silicon solar energy battery aluminium paste, process conditions letter It is single, it is with low cost.
In order to solve the above technical problems, the present invention is adopted the following technical scheme that:A kind of crystal silicon solar energy battery aluminium paste, Including following components, each component mass percent is:
The mass percent sum of each component is 100%.
By increasing nano aluminum suspension constituent, aluminum slurry easily the present invention occurs after sintering to efficiently solve prior art Silicon chip adhesive force is not good, the technical problems such as micro-crack easily occurs in aluminium film surface.Specific mechanism is as follows:Because nano aluminum suspension is What nano level aluminium powder was obtained after being wrapped up by organic solvent, when being sintered after aluminium paste printing, outer layer organic solvent coating After volatilization, nanometer aluminium powder is because the nano effect of metal, can greatly reduce the fusing point of metal during less than 100nm;And, aluminium paste During material sintering while organic solvent coating volatilizees and decomposes, nanometer aluminium powder is to start to melt and flow, general so as to fill up Aluminium powder and the hole of silicon face, fundamentally improve the releasing area of aluminium and silicon, form the back of the body electric field of more effective aluminium pastes, and Solve the problems, such as that silicon chip adhesive force is good and micro-crack of aluminium film surface.In order to eliminate the internal stress produced in sintering process, Reduce the warpage of cell piece, add a small amount of inorganic filler, the purpose for effectively reducing cell piece warpage can be reached.
Preferably, including following components, each component mass percent is:
The mass percent sum of each component is 100%, wherein, inorganic filler is nano silicon oxide.
Preferably, including following components, each component mass percent is:
Preferably, including following components, each component mass percent is:
Preferably, the ball aluminum powder that the general aluminium powder is respectively 6~7 microns and 1~2 micron by particle diameter is according to 4:1 Mass ratio is mixed.
Preferably, the preparation method of the nano aluminum suspension is as follows:Nanometer aluminium powder that particle diameter is 20~80nm is taken in two In toluene solution, while adding vinylpyrrolidone monomer, the mixed solution for obtaining ultrasonic wave is added occasionally after disperseing 10min Nitrogen class initiator, in initiated polymerization under 60 DEG C of temperature, nitrogen atmospheres, fully carries out solid-liquid after reaction using supercentrifuge It is separated, extracts lower floor's solid phase and add the configuration of equivalent dimethylbenzene and obtain nano aluminum suspension.
Because nanoscale aluminium powder reactivity is high, aluminium powder is not directly stored in alcohols, water or contains reaction higher In the solvent mixture of active material, the present invention is to avoid nanometer aluminium powder surface in storage and aluminium paste configuration process from being oxidized, Therefore reactive cladding is carried out in vinylpyrrolidone monomer to the nanometer aluminium powder for using in advance, one is formed on aluminium powder surface Layer organic coating film, aluminium paste is influenceed so as to avoid nanometer aluminium powder because the misoperation surface for using, storing, shifting is oxidized Back of the body electrical efficiency.
The organic solvent that can not be dissolved each other with water using dimethylbenzene, benzene class etc. cleans nanometer aluminium powder in ultrasonic wave, after cleaning Nanometer aluminium powder surface is coated by xylene organic solvent, forms organic coating film on nanometer aluminium powder surface, it is to avoid nanometer aluminium powder The reunion of powder, but the nanometer aluminium powder for being coated by dimethylbenzene simultaneously is in later stage slurry configuration process, nanometer aluminium powder outer surface Organic coating film is easily destroyed by other organic solvents.Therefore the present invention is using the nanometer aluminium powder and vinyl for coating dimethylbenzene Pyrrolidone monomeric (abbreviation NVP monomers), azo-initiator azodiisobutyronitrile (abbreviation AIBN) etc. are in xylene solution Monomer initiation is carried out, the nanometer aluminium powder of polyvinylpyrrolidone cladding is obtained.And aluminium powder is coated with this be added to final aluminium paste In proportioning, the performance of existing aluminium paste is greatly lifted.
Preferably, the inorganic binder be bismuth oxide, silica, zinc oxide, boron trioxide in one kind or It is several.
Preferably, the organic binder bond is polyvinyl butyral resin, acrylic resin, polyimide resin, polyphenylene sulfide One or more in ether resin, phenolic resin, epoxy resin, ethyl cellulose, nitrocellulose.
This kind of preparation method of crystal silicon solar energy battery aluminium paste, proportionally weighs each component, mixed using dispersion machine After closing uniformly, it is 15~20 microns to be ground to particle diameter with three-roll grinder, and viscosity is 25000~35000mPas, you can obtained Crystal silicon solar energy battery aluminium paste.
Compared with prior art, it is an advantage of the invention that:The present invention by increasing nano aluminum suspension constituent, due to nanometer Aluminium suspension is obtained after nano level aluminium powder is wrapped up by organic solvent, and when being sintered after aluminium paste printing, outer layer is organic After the volatilization of solvent coating, nanometer aluminium powder can greatly reduce the molten of metal because the nano effect of metal during less than 100nm Point;And, when aluminum slurry is sintered while organic solvent coating volatilizees and decomposes, nanometer aluminium powder is to start to melt and flow, So as to fill up the hole of general aluminium powder and silicon face, the releasing area of aluminium and silicon is fundamentally improved, form more effective aluminium The back of the body electric field of slurry, and solve the problems, such as that silicon chip adhesive force is good and micro-crack of aluminium film surface.In addition, sintered in order to eliminate The internal stress produced in journey, reduces the warpage of cell piece, adds a small amount of inorganic filler nano silicon oxide, can reach effectively reduction The purpose of cell piece warpage.
With reference to specific embodiment, the invention will be further described:
Specific embodiment
A kind of crystal silicon solar energy battery aluminium paste embodiment 1 of the present invention, including following components, each component mass percent For:
The ball aluminum powder that the general aluminium powder is respectively 6~7 microns and 1~2 micron by particle diameter is according to 4:1 mass ratio is mixed Conjunction is formed.
The preparation method of the nano aluminum suspension is as follows:Take particle diameter be 40nm nanometer aluminium powder in xylene solution, Vinylpyrrolidone monomer is added simultaneously, and azo-initiator is added after the mixed solution ultrasonic wave dispersion 10min for obtaining, In initiated polymerization under 60 DEG C of temperature, nitrogen atmospheres, Solid-Liquid Separation fully is carried out using supercentrifuge after reaction, extracted Lower floor's solid phase adds the configuration of equivalent dimethylbenzene and obtains nano aluminum suspension.
The inorganic binder is one or more in bismuth oxide, silica, zinc oxide, boron trioxide.
The organic binder bond be polyvinyl butyral resin, acrylic resin, polyimide resin, polyphenylene sulfide, One or more in phenolic resin, epoxy resin, ethyl cellulose, nitrocellulose.
This kind of preparation method of crystal silicon solar energy battery aluminium paste, proportionally weighs each component, mixed using dispersion machine After closing uniformly, particle diameter is ground to for 15~20 microns with three-roll grinder, viscosity is 30000mPas, you can obtain crystalline silicon Aluminium paste used for solar batteries.
A kind of crystal silicon solar energy battery aluminium paste embodiment 2 of the present invention, its structure composition is substantially similar to embodiment 1, Difference is:Including following components, each component mass percent is:
This kind of preparation method of crystal silicon solar energy battery aluminium paste, it is same as Example 1.
A kind of battery aluminium paste comparative example, including following components in the prior art, each component mass percent is:78% leads to Use aluminium powder;12% inorganic binder;10% organic binder bond.
The preparation method of this kind of battery aluminium paste is as follows:Each component is proportionally weighed, after being well mixed using dispersion machine, It is 15~20 microns to be ground to particle diameter with three-roll grinder, and viscosity is 25000~35000mPas.
To the crystal silicon solar energy battery that embodiment 1~2 is obtained aluminium paste product, it is screen printed onto using 250 mesh half tones In the Monocrystalline silicon cell piece of specification 156mm × 156mm, the aluminium back side is formed, after entering Muffle furnace drying, silver-colored shape is carried on the back in aluminium back up Into back electrode, enter Muffle furnace drying, then print front side silver paste in cell piece another side (front), after sintering furnace is sintered To Monocrystalline silicon cell piece, the performances such as the apparent of cell piece, adhesive force, warpage and photoelectric conversion rate are detected, while with Comparative example is compared, and testing result is as shown in table 1.
Table 1
Test result shows, the crystal silicon solar energy battery that the embodiment of the present invention 1~2 is obtained aluminium paste product, and existing The comparative example of technology is compared, and effectively eliminates the problem of the micro-crack of aluminium film surface;And silicon chip adhesive force is significantly improved, and reaches To more than 2 times of comparative example;And warpage is decreased obviously, cell piece warpage is effectively reduced, illustrate that addition is inorganic on a small quantity and fill out Material nano silicon oxide, can eliminate the internal stress produced in sintering process, reduce the warpage of cell piece;In addition, photoelectric conversion rate Also it is significantly improved than comparative example, it is seen then that the crystal silicon solar energy battery of the invention combination property of aluminium paste product is than existing The battery aluminium paste of technology is significantly improved, and has good application prospect.
Specific embodiment of the invention is the foregoing is only, but technical characteristic of the invention is not limited thereto, Ren Heben The technical staff in field in the field of the invention, all cover among the scope of the claims of the invention by the change or modification made.

Claims (8)

1. a kind of crystal silicon solar energy battery aluminium paste, it is characterised in that:Including following components, each component mass percent is:
General aluminium powder 50~80%;
Nano aluminum suspension 1~15%;
Inorganic binder 1~13%;
Organic binder bond 1~30%;
Inorganic filler 0.1~1%;
The mass percent sum of each component is 100%;
Nanometer aluminium powder is the nanometer aluminium powder of polyvinylpyrrolidone cladding in the nano aluminum suspension;
The preparation method of the nano aluminum suspension is as follows:Nanometer aluminium powder that particle diameter is 20~80nm is taken in xylene solution, Vinylpyrrolidone monomer is added simultaneously, and azo-initiator is added after the mixed solution ultrasonic wave dispersion 10min for obtaining, In initiated polymerization under 60 DEG C of temperature, nitrogen atmospheres, Solid-Liquid Separation fully is carried out using supercentrifuge after reaction, extracted Lower floor's solid phase adds the configuration of equivalent dimethylbenzene and obtains nano aluminum suspension.
2. a kind of crystal silicon solar energy battery aluminium paste as claimed in claim 1, it is characterised in that:Including following components, respectively Constituent mass percentage is:
General aluminium powder 60~70%;
Nano aluminum suspension 8~15%;
Inorganic binder 10~13%;
Organic binder bond 7~15%;
Inorganic filler 0.1~1%;
The mass percent sum of each component is 100%, wherein, inorganic filler is nano silicon oxide.
3. a kind of crystal silicon solar energy battery aluminium paste as claimed in claim 2, it is characterised in that:Including following components, respectively Constituent mass percentage is:
General aluminium powder 61.5%;
Nano aluminum suspension 15%;
Inorganic binder 13%;
Organic binder bond 10%;
Nano silicon oxide 0.5%.
4. a kind of crystal silicon solar energy battery aluminium paste as claimed in claim 2, it is characterised in that:Including following components, respectively Constituent mass percentage is:
General aluminium powder 68%;
Nano aluminum suspension 10%;
Inorganic binder 12.5%;
Organic binder bond 9%;
Nano silicon oxide 0.5%.
5. a kind of crystal silicon solar energy battery aluminium paste as described in Claims 1-4 any one, it is characterised in that:It is described The ball aluminum powder that general aluminium powder is respectively 6~7 microns and 1~2 micron by particle diameter is according to 4:1 mass ratio is mixed.
6. a kind of crystal silicon solar energy battery aluminium paste as described in Claims 1-4 any one, it is characterised in that:It is described Inorganic binder is one or more in bismuth oxide, silica, zinc oxide, boron trioxide.
7. a kind of crystal silicon solar energy battery aluminium paste as described in Claims 1-4 any one, it is characterised in that:It is described Organic binder bond is polyvinyl butyral resin, acrylic resin, polyimide resin, polyphenylene sulfide, phenolic resin, epoxy One or more in resin, ethyl cellulose, nitrocellulose.
8. a kind of crystal silicon solar energy battery aluminium paste as claimed in claim 1, it is characterised in that:Proportionally weigh each group Point, after being well mixed using dispersion machine, it is 15~20 microns to be ground to particle diameter with three-roll grinder, and viscosity is 25000~35000 MPas, you can obtain crystal silicon solar energy battery aluminium paste.
CN201510719537.8A 2015-10-30 2015-10-30 A kind of crystal silicon solar energy battery aluminium paste Active CN105244074B (en)

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CN107274954A (en) * 2017-05-26 2017-10-20 河南职业技术学院 A kind of special silver paste for rear screen glass de-fog of car and its manufacture method
CN112934427A (en) * 2019-11-26 2021-06-11 新疆硅基新材料创新中心有限公司 Crushing and grinding SiOXMethod and apparatus
CN112133789A (en) * 2020-09-22 2020-12-25 常州时创能源股份有限公司 Double-sided PERC solar cell and preparation method thereof

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