CN107293350A - A kind of preparation method of nano aluminum suspension - Google Patents

A kind of preparation method of nano aluminum suspension Download PDF

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Publication number
CN107293350A
CN107293350A CN201710311723.7A CN201710311723A CN107293350A CN 107293350 A CN107293350 A CN 107293350A CN 201710311723 A CN201710311723 A CN 201710311723A CN 107293350 A CN107293350 A CN 107293350A
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CN
China
Prior art keywords
preparation
aluminium
nano aluminum
aluminium powder
aluminum suspension
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CN201710311723.7A
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Chinese (zh)
Inventor
李秋明
付婷婷
杨国英
黄超峰
兰金国
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Hangzhou Hangshuo New Material Technology Co Ltd
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Hangzhou Hangshuo New Material Technology Co Ltd
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Priority to CN201710311723.7A priority Critical patent/CN107293350A/en
Publication of CN107293350A publication Critical patent/CN107293350A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/14Conductive material dispersed in non-conductive inorganic material
    • H01B1/16Conductive material dispersed in non-conductive inorganic material the conductive material comprising metals or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/20Conductive material dispersed in non-conductive organic material
    • H01B1/22Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0224Electrodes
    • H01L31/022408Electrodes for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/022425Electrodes for devices characterised by at least one potential jump barrier or surface barrier for solar cells

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  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Photovoltaic Devices (AREA)
  • Conductive Materials (AREA)

Abstract

The invention discloses a kind of preparation method of nano aluminum suspension, the preparation method is as follows:The nanometer aluminium powder that particle diameter is 20~80nm is taken in xylene solution, vinylpyrrolidone monomer is added simultaneously, obtained mixed solution adds azo-initiator after disperseing 10min with ultrasonic wave, in initiated polymerization under 60 DEG C of temperature, nitrogen atmospheres, Solid-Liquid Separation fully is carried out using supercentrifuge after reaction, lower floor's solid phase is extracted and adds the configuration of equivalent dimethylbenzene and obtain nano aluminum suspension.

Description

A kind of preparation method of nano aluminum suspension
The application is divisional application, and original bill Application No. 2015107195378, the applying date is on October 30th, 2015, hair A kind of bright entitled crystal silicon solar energy battery aluminium paste.
Technical field
The invention belongs to technical field of solar batteries, and in particular to a kind of crystal silicon solar energy battery aluminium paste, also relate to And the preparation method of this kind of crystal silicon solar energy battery aluminium paste.
Background technology
Crystal silicon solar energy battery is always with the fastest developing speed in area of solar cell, the maximum class in market, its The middle aluminium paste as crystal silicon solar energy battery anode material, its mainly by conductive phase, inorganic binder, additive, have airborne Body is constituted.The aluminium paste for preparing using be screen printed onto after silicon chip surface again with silver paste co-sintering.But use existing material and work Skill, after sintering aluminum slurry easily occur that silicon chip adhesive force is good, the defects such as micro-crack easily occurs in aluminium film surface.The present inventor passes through Research found, mainly organic phase is volatilized too fast in sintering process, causes aluminium and inter polysilicon to produce compared with concrete dynamic modulus, and printing Wet aluminium film is because the volatilization of organic phase also fails to form fine and close aluminium film in time in sintering, so as to lacking for micro-crack occur afterwards Fall into.
The content of the invention
The technical problems to be solved by the invention are just to provide a kind of crystal silicon solar energy battery aluminium paste, and adhesive force is good, Aluminium film surface is non-microcracked.
It is a further object of the present invention to provide the preparation method of this kind of crystal silicon solar energy battery aluminium paste, process conditions letter It is single, it is with low cost.
In order to solve the above technical problems, the present invention is adopted the following technical scheme that:A kind of crystal silicon solar energy battery aluminium paste, Including following components, each component mass percent is:
The mass percent sum of each component is 100%.
The present invention is by increasing nano aluminum suspension constituent, and efficiently solving prior art, aluminum slurry easily occurs after sintering Silicon chip adhesive force is not good, the technical problems such as micro-crack easily occurs in aluminium film surface.Specific mechanism is as follows:Because nano aluminum suspension is What nano level aluminium powder was obtained after being wrapped up by organic solvent, when being sintered after aluminium paste printing, outer layer organic solvent coating After volatilization, nanometer aluminium powder is because the nano effect of metal, can greatly reduce the fusing point of metal during less than 100nm;Moreover, aluminium paste During material sintering while organic solvent coating volatilizees and decomposed, nanometer aluminium powder is to start to melt and flow, so as to fill up general The hole of aluminium powder and silicon face, fundamentally improves the releasing area of aluminium and silicon, forms the back of the body electric field of more effective aluminium pastes, and The problem of solving not good silicon chip adhesive force and aluminium film surface micro-crack.In order to eliminate the internal stress produced in sintering process, Reduce the warpage of cell piece, add a small amount of inorganic filler, the purpose of effectively reduction cell piece warpage can be reached.
It is preferred that, including following components, each component mass percent is:
The mass percent sum of each component is 100%, wherein, inorganic filler is nano silicon oxide.
It is preferred that, including following components, each component mass percent is:
It is preferred that, including following components, each component mass percent is:
It is preferred that, including following components, each component mass percent is:
It is preferred that, the general aluminium powder is respectively 6~7 microns and 1~2 micron of ball aluminum powder according to 4 by particle diameter:1 Mass ratio is mixed.
It is preferred that, the preparation method of the nano aluminum suspension is as follows:The nanometer aluminium powder that particle diameter is 20~80nm is taken in two In toluene solution, while adding vinylpyrrolidone monomer, obtained mixed solution ultrasonic wave disperses after 10min to add occasionally Nitrogen class initiator, in initiated polymerization under 60 DEG C of temperature, nitrogen atmospheres, fully carries out solid-liquid after reaction using supercentrifuge It is separated, extracts lower floor's solid phase and add the configuration of equivalent dimethylbenzene and obtain nano aluminum suspension.
Because nanoscale aluminium powder reactivity is high, aluminium powder is not directly stored in alcohols, water or containing higher reaction In the solvent mixture of active material, the present invention is to avoid nanometer aluminium powder surface in storage and aluminium paste configuration process from being oxidized, Therefore carry out reactive cladding in vinylpyrrolidone monomer to the nanometer aluminium powder used in advance, one is formed on aluminium powder surface Layer organic coating film, so as to avoid nanometer aluminium powder because using, storing, the misoperation surface of transfer is oxidized and influences aluminium paste Back of the body electrical efficiency.
The organic solvent that can not be dissolved each other with water using dimethylbenzene, benzene class etc. cleans nanometer aluminium powder in ultrasonic wave, after cleaning Nanometer aluminium powder surface is coated by xylene organic solvent, forms organic coating film on nanometer aluminium powder surface, it is to avoid nanometer aluminium powder The reunion of powder, but the nanometer aluminium powder coated simultaneously by dimethylbenzene is in later stage slurry configuration process, nanometer aluminium powder outer surface Organic coating film is easily destroyed by other organic solvents.Therefore the present invention is using the nanometer aluminium powder and vinyl for coating dimethylbenzene Pyrrolidone monomeric (abbreviation NVP monomers), azo-initiator azodiisobutyronitrile (abbreviation AIBN) etc. are in xylene solution Monomer initiation is carried out, the nanometer aluminium powder of polyvinylpyrrolidone cladding is obtained.And aluminium powder is coated with this be added to final aluminium paste In proportioning, the performance of existing aluminium paste is greatly lifted.
It is preferred that, the inorganic binder be bismuth oxide, silica, zinc oxide, boron trioxide in one kind or It is several.
It is preferred that, the organic binder bond is polyvinyl butyral resin, acrylic resin, polyimide resin, polyphenylene sulfide One or more in ether resin, phenolic resin, epoxy resin, ethyl cellulose, nitrocellulose.
The preparation method of this kind of crystal silicon solar energy battery aluminium paste, proportionally weighs each component, mixed using dispersion machine After closing uniformly, it is 15~20 microns that particle diameter is ground to three-roll grinder, and viscosity is 25000~35000mPas, you can obtained Crystal silicon solar energy battery aluminium paste.
Compared with prior art, it is an advantage of the invention that:The present invention is by increasing nano aluminum suspension constituent, due to nanometer Aluminium suspension is obtained after nano level aluminium powder is wrapped up by organic solvent, and when being sintered after aluminium paste printing, outer layer is organic After the volatilization of solvent coating, nanometer aluminium powder can greatly reduce the molten of metal because the nano effect of metal during less than 100nm Point;Moreover, during aluminum slurry sintering while organic solvent coating volatilizees and decomposed, nanometer aluminium powder is to start to melt and flow, So as to fill up the hole of general aluminium powder and silicon face, the releasing area of aluminium and silicon is fundamentally improved, more effective aluminium are formed The back of the body electric field of slurry, and the problem of solve not good silicon chip adhesive force and aluminium film surface micro-crack.In addition, sintered in order to eliminate The internal stress produced in journey, reduces the warpage of cell piece, adds a small amount of inorganic filler nano silicon oxide, can reach effective reduction The purpose of cell piece warpage.
With reference to embodiment, the invention will be further described:
Embodiment
A kind of crystal silicon solar energy battery aluminium paste embodiment 1 of the present invention, including following components, each component mass percent For:
The general aluminium powder is respectively 6~7 microns and 1~2 micron of ball aluminum powder according to 4 by particle diameter:1 mass ratio is mixed Conjunction is formed.
The preparation method of the nano aluminum suspension is as follows:The nanometer aluminium powder that particle diameter is 40nm is taken in xylene solution, Vinylpyrrolidone monomer is added simultaneously, and obtained mixed solution adds azo-initiator after disperseing 10min with ultrasonic wave, In initiated polymerization under 60 DEG C of temperature, nitrogen atmospheres, Solid-Liquid Separation fully is carried out using supercentrifuge after reaction, is extracted Lower floor's solid phase adds the configuration of equivalent dimethylbenzene and obtains nano aluminum suspension.
The inorganic binder is the one or more in bismuth oxide, silica, zinc oxide, boron trioxide.
The organic binder bond be polyvinyl butyral resin, acrylic resin, polyimide resin, polyphenylene sulfide, One or more in phenolic resin, epoxy resin, ethyl cellulose, nitrocellulose.
The preparation method of this kind of crystal silicon solar energy battery aluminium paste, proportionally weighs each component, mixed using dispersion machine After closing uniformly, particle diameter is ground to three-roll grinder for 15~20 microns, viscosity is 30000mPas, you can obtain crystalline silicon Aluminium paste used for solar batteries.
A kind of crystal silicon solar energy battery aluminium paste embodiment 2 of the present invention, its structure composition is substantially similar to embodiment 1, Difference is:Including following components, each component mass percent is:
The preparation method of this kind of crystal silicon solar energy battery aluminium paste, it is same as Example 1.
A kind of crystal silicon solar energy battery aluminium paste embodiment 3 of the present invention, its structure composition is substantially similar to embodiment 1, Difference is:Including following components, each component mass percent is:
The preparation method of this kind of crystal silicon solar energy battery aluminium paste, it is same as Example 1.
A kind of battery aluminium paste comparative example, including following components in the prior art, each component mass percent is:78% leads to Use aluminium powder;12% inorganic binder;10% organic binder bond.
The preparation method of this kind of battery aluminium paste is as follows:Each component is proportionally weighed, after being well mixed using dispersion machine, It is 15~20 microns that particle diameter is ground to three-roll grinder, and viscosity is 25000~35000mPas.
To the crystal silicon solar energy battery that embodiment 1~3 is obtained aluminium paste product, it is screen printed onto using 250 mesh half tones In specification 156mm × 156mm Monocrystalline silicon cell piece, the aluminium back side is formed, is entered after Muffle furnace drying, silver-colored shape is carried on the back in aluminium back up Into back electrode, enter Muffle furnace drying, then print front side silver paste in cell piece another side (front), after being sintered by sintering furnace To Monocrystalline silicon cell piece, the performances such as the apparent of cell piece, adhesive force, warpage and photoelectric conversion rate are detected, while with Comparative example is compared, and testing result is as shown in table 1.
Table 1
It is apparent Adhesive force (N) Warpage (mm) Photoelectric conversion rate (%)
Embodiment 1 Smooth flawless 38 1 18.23
Embodiment 2 Smooth flawless 35 1.2 18.30
Embodiment 3 Smooth flawless 40 1 18.39
Comparative example It is smooth to have micro-crack 15 1.9 17.18
Test result shows, the crystal silicon solar energy battery that the embodiment of the present invention 1~3 is obtained aluminium paste product, and existing The comparative example of technology is compared, the problem of effectively eliminating the micro-crack of aluminium film surface;And silicon chip adhesive force is significantly improved, and reaches To more than 2 times of comparative example;And warpage is decreased obviously, cell piece warpage is effectively reduced, illustrates that addition is inorganic on a small quantity and fills out Expect nano silicon oxide, the internal stress produced in sintering process can be eliminated, reduce the warpage of cell piece;In addition, photoelectric conversion rate Also it is significantly improved than comparative example, it is seen then that crystal silicon solar energy battery of the invention is with the combination property of aluminium paste product than existing The battery aluminium paste of technology is significantly improved, and has good application prospect.
The specific embodiment of the present invention is the foregoing is only, but the technical characteristic of the present invention is not limited thereto, Ren Heben The technical staff in field is in the field of the invention, and the change or modification made all are covered among the scope of the claims of the present invention.

Claims (1)

1. a kind of preparation method of nano aluminum suspension, it is characterised in that preparation method is as follows:Take particle diameter receiving for 20~80nm Rice aluminium powder is in xylene solution, while adding vinylpyrrolidone monomer, obtained mixed solution is scattered with ultrasonic wave Azo-initiator is added after 10min, in initiated polymerization under 60 DEG C of temperature, nitrogen atmospheres, fully using at a high speed after reaction Centrifuge carries out Solid-Liquid Separation, extracts lower floor's solid phase and adds the configuration of equivalent dimethylbenzene and obtain nano aluminum suspension.
CN201710311723.7A 2015-10-30 2015-10-30 A kind of preparation method of nano aluminum suspension Pending CN107293350A (en)

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