CN105237903A - Transparent medical PVC material suitable for wide-wave shading and preparation method thereof - Google Patents

Transparent medical PVC material suitable for wide-wave shading and preparation method thereof Download PDF

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Publication number
CN105237903A
CN105237903A CN201510568025.6A CN201510568025A CN105237903A CN 105237903 A CN105237903 A CN 105237903A CN 201510568025 A CN201510568025 A CN 201510568025A CN 105237903 A CN105237903 A CN 105237903A
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weight part
lucifuge
agent
pvc material
heat stabilizer
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CN201510568025.6A
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CN105237903B (en
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徐龙平
陆锋
韩梁
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Changzhou Hopefinder Polymer Sci & Tech Co Ltd
Shanghai Hopefinder Polymer Sci & Techco Ltd
Shenzhen Hopefinder Polymer Sci & Tech Co Ltd
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Changzhou Hopefinder Polymer Sci & Tech Co Ltd
Shanghai Hopefinder Polymer Sci & Techco Ltd
Shenzhen Hopefinder Polymer Sci & Tech Co Ltd
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Abstract

The invention relates to a transparent medical PVC material suitable for wide-wave shading and a preparation method thereof. The PVC material is composed of, by weight, 100 parts of suspension-method PVC resin, 50-75 parts of plasticizers DEHP and TOTM, 1.0-2.0 parts of a Ca/Zn thermal stabilizer, 8-12 parts of an auxiliary thermal stabilizer, 0.5-1.0 part of a lubricant and 0.01-0.05 parts of a shading agent. The shading wave length range of the PVC material is increased to 220-550 nm and the light transmittance reaches not less than 0%. The PVC material solves the problems of narrow shading range (220-450 nm) and low light transmittance (less than 30%) which exist in the shading medical PVC materials in the prior art, thereby satisfying the higher clinical application demands in a shading transfusion device.

Description

A kind of transparent medical PVC material being applicable to wide ripple lucifuge and preparation method thereof
Technical field
The present invention relates to a kind of modification technology of medical PVC material, particularly a kind of transparent medical PVC material being applicable to wide ripple lucifuge and preparation method thereof.
Background technology
Medical PVC material is current domestic and international application disposable medical instrument consumptive material raw material the most widely.Because PVC material has good combination property, advantage that cost performance is high, obtain applying more and more widely in disposable medical instrument, wherein especially important with the application of transfusion device.But find clinically to use common non-light proofing infusion apparatus, have many medicines to have special molecular structure, can luminous energy be absorbed under light illumination, particularly because ultraviolet region light ray energy is large, decompose, the reaction such as oxidation, cause pharmaceutical cpd to change, reduce or lose due curative effect; And the change of these compositions also can produce harmful toxicant, cause serious untoward reaction to patient, as photomodification reaction, phototoxic reaction, adds patient's diagnosis and treatment security risk even threat to life.Therefore light proofing infusion apparatus method is runed and gives birth to, and the method for current domestic employing has lightshade cover and light proofing infusion apparatus two kinds of methods.Lightshade cover method does not observe infusion process and progressively eliminates due to not easy to operate and doctor patient, replace by light proofing infusion apparatus, but the lucifuge wavelength region of light proofing infusion apparatus PVC material clinical used at present is 220-450nm, transmittance is only less than 30%, therefore its application is still restricted, and can not meet higher application requiring.
Summary of the invention
One is the object of the present invention is to provide to be applicable to transparent medical PVC material of wide ripple and preparation method thereof, lucifuge wavelength region is increased to 220-550nm by it, transmittance reaches > more than 0%, solve the problem of existing lucifuge medical PVC material lucifuge narrow range (220-450nm) and transmittance low (being less than 30%), meet the clinical application requirement that light proofing infusion apparatus is higher.
For achieving the above object, technical scheme of the present invention is:
Be applicable to a transparent medical PVC material for wide ripple lucifuge, it is characterized in that: it is by suspension pvc resin 100 weight part; Softening agent DEHP and TOTM50-75 weight part; Calcium/zinc heat stabilizer 1.0-2.0 weight part; Auxiliary heat stabilizer 8-12 weight part; Lubricant 0.5-1.0 weight part; Lucifuge agent 0.01-0.05 weight part forms; Wherein said polyvinyl chloride resin is suspension pvc resin, and the polymerization degree is 800-2500; Described calcium/zinc heat stabilizer is the ricinoleic acid calcium of 40-50%, the zinc octoate of 15-20%, the Zinic stearas of 10-20%, the polyvinyl alcohol composition mixture of 15-25%; Described auxiliary heat stabilizer is epoxy soybean oil (ESBO); Described lubricant is polyethylene wax; Described lucifuge agent is by 40-60% red iron oxide (Fe 2o 3), the iron oxide yellow (Fe of 20-30% 2o 3h 2o) and 20-30% carbon black composition.
Be applicable to a preparation method for the transparent medical PVC material of wide ripple lucifuge as above, it is characterized in that: concrete preparation process is:
(1) red iron oxide, iron oxide yellow, carbon black are joined in proportion in quantitative epoxy soybean oil liquid, heated and stirred is to 40-60 DEG C, stirring velocity is 60-80r.p.m, time is not less than 15 minutes, observe after the lucifuge agent added fully is uniformly dispersed and pour circular grinding in colloid mill into, control Solids Particle Diameter and be less than 0.5 μm, colloid-stabilised rear for subsequent use;
(2) polyvinyl chloride resin is dropped in high-speed mixer, rotating speed is adjusted to 600r.p.m, then add lucifuge agent and continue mixing 2 minutes, add calcium/zinc stabilizer, lubricant and auxiliary heat stabilizer successively and improve stirring velocity to 1400r.p.m to 60 DEG C, add the softening agent of 50% weight part, the softening agent adding 50% weight part after softening agent basic absorption again continues to put into cooling mixing machine after high-speed mixing to temperature of charge reaches 120-130 DEG C, control rotating speed 15r.p.m, treat that temperature of charge is to 40-50 DEG C of discharging;
(3) material through cooling is added double-screw extruding pelletizing machine, machine barrel district temperature is respectively: I district 100-130 DEG C, II district 110-140 DEG C, III district 120-150 DEG C, IV district 130-160 DEG C, and die head temperature is 140-160 DEG C, screw speed 60-100r.p.m;
(4) packed for standby use after material is cooled to 35-45 DEG C after extrusion plasticizing granulation.
Lucifuge agent used in the present invention has stronger synergistic effect, effectively can absorb the UV-light of 220-550nm different wave length, also have good transmittance concurrently simultaneously, thus reaches not only wide ripple lucifuge but also have transparent effect concurrently.
High transparency lucifuge medical PVC material involved in the present invention, it shows as two features, and getting final product effective block ultraviolet again can effectively through visible ray.The lucifuge agent adopted in the present invention is the compounding mixture of red iron oxide, iron oxide yellow and carbon black.Stronger synergy can be produced after they carry out compound in ratio of the present invention, can effectively improve the UV-light of covering different wave length, make lucifuge performance reach the wide ripple requirement of 220-550nm.The super-fine-ground emulsification recombining process adopted in the recombination process of lucifuge agent in the present invention simultaneously can reduce the particle diameter of lucifuge agent effectively, improve the dispersiveness of lucifuge agent, effectively improve visible light transmissivity, thus reach and can cover 220-550nm UV-light, visible ray can be allowed again effectively by reaching the effect of transparent lucifuge.
Embodiment
Below in conjunction with embodiment, the invention will be further described.
Embodiment 1
Embodiment 1 is filled a prescription and is formed: polyvinyl chloride resin 100 weight part, softening agent 50 weight part, calcium/zinc stabilizer 2.0 weight part, auxiliary heat stabilizer 8.0 weight part, lubricant 1.0 weight part, lucifuge agent 0.01 weight part.Wherein said polyvinyl chloride resin is suspension pvc resin, and the polymerization degree is 800-2500; Described calcium/zinc heat stabilizer is the ricinoleic acid calcium of 40-50%, the zinc octoate of 15-20%, the Zinic stearas of 10-20%, the polyvinyl alcohol composition mixture of 15-25%; Described auxiliary heat stabilizer is epoxy soybean oil (ESBO); Described lubricant is polyethylene wax; Described lucifuge agent is by 40-60% red iron oxide (Fe 2o 3), the iron oxide yellow (Fe of 20-30% 2o 3h 2o) and 20-30% carbon black composition compound.
Concrete making step is:
(1) red iron oxide, iron oxide yellow, carbon black are joined in proportion in quantitative epoxy soybean oil liquid, heated and stirred is to 40-60 DEG C, stirring velocity is 60-80r.p.m, time is not less than 15 minutes, observe after the lucifuge agent added fully is uniformly dispersed and pour circular grinding in colloid mill into, control Solids Particle Diameter and be less than 0.5 μm, colloid-stabilised rear for subsequent use.
(2) polyvinyl chloride resin is dropped in high-speed mixer, rotating speed is adjusted to 600r.p.m, then add lucifuge agent and continue mixing 2 minutes, add calcium/zinc stabilizer, lubricant and thermo-stabilizer successively and improve stirring velocity to 1400r.p.m to 60 DEG C, add the softening agent of 50% weight part, the softening agent adding 50% weight part after softening agent basic absorption again continues to put into cooling mixture after high-speed mixing to temperature of charge reaches 120-130 DEG C, control rotating speed 15r.p.m, treat that temperature of charge is to 40-50 DEG C of discharging.
(3) material through cooling is added double-screw extruding pelletizing machine, machine barrel district temperature is respectively: I district 100-130 DEG C, II district 110-140 DEG C, III district 120-150 DEG C, IV district 130-160 DEG C, and die head temperature is 140-160 DEG C, screw speed 60-100r.p.m.
(4) packed for standby use after material is cooled to 35-45 DEG C after extrusion plasticizing granulation.
Embodiment 2
Embodiment 2 is filled a prescription and is formed: polyvinyl chloride resin 100 weight part, softening agent 65 weight part, calcium/zinc stabilizer 1.5 weight part, auxiliary heat stabilizer 10 weight part, lubricant 0.7 weight part, lucifuge agent 0.02 weight part, wherein said polyvinyl chloride resin is suspension pvc resin, and the polymerization degree is 800-2500; Described calcium/zinc heat stabilizer is the ricinoleic acid calcium of 40-50%, the zinc octoate of 15-20%, the Zinic stearas of 10-20%, the polyvinyl alcohol composition mixture of 15-25%; Described auxiliary heat stabilizer is epoxy soybean oil (ESBO); Described lubricant is polyethylene wax; Described lucifuge agent is by 40-60% red iron oxide (Fe 2o 3), the iron oxide yellow (Fe of 20-30% 2o 3h 2o) and 20-30% carbon black composition compound.
Preparation method is identical with embodiment 1.
Embodiment 3
Embodiment 3 is filled a prescription and is formed: polyvinyl chloride resin 100 weight part, softening agent 75 weight part, calcium/zinc stabilizer 1.0 weight part, auxiliary heat stabilizer 12 weight part, lubricant 0.5 weight part, lucifuge agent 0.05 weight part, wherein said polyvinyl chloride resin is suspension pvc resin, and the polymerization degree is 800-2500; Described calcium/zinc heat stabilizer is the ricinoleic acid calcium of 40-50%, the zinc octoate of 15-20%, the Zinic stearas of 10-20%, the polyvinyl alcohol composition mixture of 15-25%; Described auxiliary heat stabilizer is epoxy soybean oil (ESBO); Described lubricant is polyethylene wax; Described lucifuge agent is by 40-60% red iron oxide (Fe 2o 3), the iron oxide yellow (Fe of 20-30% 2o 3h 2o) and 20-30% carbon black composition compound.
Preparation method is identical with embodiment 1.
Choose 3 embodiments with basic recipe of the present invention to carry out enforcement and verify and test properties, in table 1, table 2.
Table 1: three embodiment Performance comparision tables
GB15593-1995 " blood transfusion (liquid) utensil soft polyvinyl chloride plastic " Performance Detection pressed by table 2
Show through 3 embodiment properties tests, adopt the lucifuge medical PVC material that the present invention makes, its lucifuge performance its lucifuge rate in wavelength region (220-550nm) is less than 10%, reach YY0286.3 requirement, and transmittance reaches more than 60%.Other indices require to meet GB15593-1995 " blood transfusion (liquid) utensil soft polyvinyl chloride plastic " standard and YY0286.3 " specialized transfusion system: single use light proofing infusion apparatus " standard-required, are applicable to the transparent medical PVC material of wide ripple lucifuge.
Be only preferred embodiment of the present invention in sum, be not used for limiting practical range of the present invention.Namely all equivalences done according to the content of the present patent application the scope of the claims change and modify, and all should be technology category of the present invention.

Claims (2)

1. be applicable to a transparent medical PVC material for wide ripple lucifuge, it is characterized in that: it is by suspension pvc resin 100 weight part; Softening agent DEHP and TOTM50-75 weight part; Calcium/zinc heat stabilizer 1.0-2.0 weight part; Auxiliary heat stabilizer 8-12 weight part; Lubricant 0.5-1.0 weight part; Lucifuge agent 0.01-0.05 weight part forms; Wherein: described polyvinyl chloride resin is suspension pvc resin, the polymerization degree is 800-2500; Described calcium/zinc heat stabilizer is the ricinoleic acid calcium of 40-50%, the zinc octoate of 15-20%, the Zinic stearas of 10-20%, the polyvinyl alcohol composition mixture of 15-25%; Described auxiliary heat stabilizer is epoxy soybean oil (ESBO); Described lubricant is polyethylene wax; Described lucifuge agent is by 40-60% red iron oxide (Fe 2o 3), the iron oxide yellow (Fe of 20-30% 2o 3h 2o) and 20-30% carbon black composition.
2. be applicable to a preparation method for the transparent medical PVC material of wide ripple lucifuge as claimed in claim 1, it is characterized in that: concrete preparation process is:
(1) red iron oxide, iron oxide yellow, carbon black are joined in proportion in quantitative epoxy soybean oil liquid, heated and stirred is to 40-60 DEG C, stirring velocity is 60-80r.p.m, time is not less than 15 minutes, observe after the lucifuge agent added fully is uniformly dispersed and pour circular grinding in colloid mill into, control Solids Particle Diameter and be less than 0.5 μm, colloid-stabilised rear for subsequent use;
(2) polyvinyl chloride resin is dropped in high-speed mixer, rotating speed is adjusted to 600r.p.m, then add lucifuge agent and continue mixing 2 minutes, add calcium/zinc stabilizer, lubricant and auxiliary heat stabilizer successively and improve stirring velocity to 1400r.p.m to 60 DEG C, add the softening agent of 50% weight part, the softening agent adding 50% weight part after softening agent basic absorption again continues to put into cooling mixing machine after high-speed mixing to temperature of charge reaches 120-130 DEG C, control rotating speed 15r.p.m, treat that temperature of charge is to 40-50 DEG C of discharging;
(3) material through cooling is added double-screw extruding pelletizing machine, machine barrel district temperature is respectively: I district 100-130 DEG C, II district 110-140 DEG C, III district 120-150 DEG C, IV district 130-160 DEG C, and die head temperature is 140-160 DEG C, screw speed 60-100r.p.m;
(4) packed for standby use after material is cooled to 35-45 DEG C after extrusion plasticizing granulation.
CN201510568025.6A 2015-09-09 2015-09-09 A kind of transparent medical PVC material for being applied to wide ripple lucifuge and preparation method thereof Active CN105237903B (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105944171A (en) * 2016-05-20 2016-09-21 四川普瑞斯生物科技有限公司 Broadband light-proof infusion device
CN107189262A (en) * 2017-06-20 2017-09-22 苏州乔纳森新材料科技有限公司 A kind of preparation method of lucifuge the development of PVC nanocomposites
CN107698893A (en) * 2017-10-24 2018-02-16 惠州市元塑高分子材料有限公司 A kind of high grade of transparency high glaze PVC material
CN108623950A (en) * 2018-06-08 2018-10-09 江铜文威塑胶(深圳)有限公司 A kind of Christmas lights pvc cable materials and its preparation process
CN108727737A (en) * 2018-06-08 2018-11-02 江铜文威塑胶(深圳)有限公司 A kind of medical grade PVC cable material and its preparation process
CN109486052A (en) * 2018-09-04 2019-03-19 浙江天原医用材料有限公司 A kind of new medical PVC broadband is protected from light pellet and preparation method thereof, application
CN111138782A (en) * 2019-10-23 2020-05-12 四川普瑞斯生物科技有限公司 Light-resistant transparent PVC material and preparation method thereof

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105944171A (en) * 2016-05-20 2016-09-21 四川普瑞斯生物科技有限公司 Broadband light-proof infusion device
CN107189262A (en) * 2017-06-20 2017-09-22 苏州乔纳森新材料科技有限公司 A kind of preparation method of lucifuge the development of PVC nanocomposites
CN107698893A (en) * 2017-10-24 2018-02-16 惠州市元塑高分子材料有限公司 A kind of high grade of transparency high glaze PVC material
CN108623950A (en) * 2018-06-08 2018-10-09 江铜文威塑胶(深圳)有限公司 A kind of Christmas lights pvc cable materials and its preparation process
CN108727737A (en) * 2018-06-08 2018-11-02 江铜文威塑胶(深圳)有限公司 A kind of medical grade PVC cable material and its preparation process
CN109486052A (en) * 2018-09-04 2019-03-19 浙江天原医用材料有限公司 A kind of new medical PVC broadband is protected from light pellet and preparation method thereof, application
CN109486052B (en) * 2018-09-04 2020-10-02 浙江天原医用材料有限公司 Medical PVC broadband light-resistant aggregate and preparation method and application thereof
CN111138782A (en) * 2019-10-23 2020-05-12 四川普瑞斯生物科技有限公司 Light-resistant transparent PVC material and preparation method thereof

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