CN105234571A - Production device for four-way valve - Google Patents
Production device for four-way valve Download PDFInfo
- Publication number
- CN105234571A CN105234571A CN201510724000.0A CN201510724000A CN105234571A CN 105234571 A CN105234571 A CN 105234571A CN 201510724000 A CN201510724000 A CN 201510724000A CN 105234571 A CN105234571 A CN 105234571A
- Authority
- CN
- China
- Prior art keywords
- wire
- pistol
- cross valve
- production equipment
- spraying structure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
Abstract
The invention relates to a production device for a four-way valve. The production device comprises a body. A wire feeding mechanism, a wire spraying mechanism, a heating welding gun mechanism and a clamping mechanism are installed on the body. The wire feeding mechanism corresponds to the wire spraying mechanism. The heating welding gun mechanism is adjacent to the wire spraying mechanism. An electric control cabinet is arranged on the body. The wire feeding mechanism, the wire spraying mechanism, the heating welding gun mechanism and the clamping mechanism are connected with corresponding switches of the electric control cabinet. By the adoption of the production device, a welding wire can be continuously supplied, welding operation is performed through the heating welding gun mechanism, all the mechanisms are controlled through the electric control cabinet, process parameters can be set through a touch screen, the purposes of automatic production of the four-way valve and even welding can be achieved, and welding quality is improved.
Description
Technical field
The present invention relates to a kind of production equipment of cross valve.
Background technology
Cross valve is a vitals in cold and hot type air conditioner, primarily of solenoid, main valve body and pilot valve three part composition.Current cross valve adopts the mode of human weld to produce, the defect such as have that labour intensity is large, production efficiency is low and quality is unstable.Therefore, research and develop a kind of production equipment of cross valve, it is very necessary for making the welding of cross valve realize automation.The present invention produces thus.
Summary of the invention
For the above-mentioned technical problem of prior art, the object of this invention is to provide a kind of production equipment of cross valve, its wire feeder and thread spraying structure can provide welding wire continuously, and weld by adding heating solder iron mechanism, achieve the automation that cross valve is produced.
For achieving the above object, the present invention is achieved by the following technical solutions:
A production equipment for cross valve, comprises body, and described body is provided with wire feeder, thread spraying structure, adds heating solder iron mechanism and clamping mechanism, described wire feeder is corresponding with thread spraying structure, described in add heating solder iron mechanism adjacent with thread spraying structure; Described body is provided with electrical control cubicles, described wire feeder, thread spraying structure, adds heating solder iron mechanism and is connected with the respective switch of electrical control cubicles with clamping mechanism.
Described wire feeder comprises wire tray, the top of described wire tray is provided with 4 wheel driven bracket, in described 4 wheel driven bracket, wire feeding axis is installed, one end of described wire feeding axis is provided with axle head fixed block, the other end of wire feeding axis is connected with wire feeding motor, the top of described wire feeding axis is provided with conducting wire pole, and described conducting wire pole is arranged on 4 wheel driven bracket, and the top of conducting wire pole is provided with wire leading pipe.
Described thread spraying structure comprises spray silk cylinder, described spray silk cylinder is provided with movable end, and described movable end is provided with movable end installing plate, and described movable end installing plate is provided with wire pistol installing plate, described wire pistol installing plate is provided with wire pistol, and the end of described wire pistol is provided with spinneret.
Described thread spraying structure comprises spray silk air cylinder support, and described spray silk air cylinder support is provided with connecting plate, described connecting plate is provided with spray silk cylinder mounting plate, and described spray silk cylinder is arranged on spray silk cylinder mounting plate.
Described wire pistol installing plate is provided with hole, and described wire pistol is through hole, and the both sides of wire pistol installing plate are fixed by outer-hexagonal nut.
The end of described wire pistol is provided with the coupling head of wire pistol mouth, and described spinneret is arranged in the coupling head of wire pistol mouth.
The described heating solder iron mechanism that adds comprises horizontal slide rail and cross slide, described cross slide horizontally slips in horizontal slide rail, described horizontal slide rail is connected with welding gun cylinder, described cross slide is provided with longitudinal slide rail and longitudinal slide, described longitudinal slide slides up and down in longitudinal slide rail, described longitudinal slide is provided with welding gun installing plate, described welding gun installing plate is provided with welding gun.
Described clamping mechanism comprises rotating table system and main valve body fixture component, and described main valve body fixture component is arranged on rotating table system; Described main valve body fixture component comprises base plate, described base plate is provided with little water box and cylinder mounting plate, described cylinder mounting plate is provided with clamping cylinder, described clamping cylinder is provided with movable axis, described movable axis is connected with push pedal, described little water box is provided with pillar, and described pillar is provided with cross valve workpiece, and described cross valve workpiece is provided with backup plate.
Described wire feeder, thread spraying structure and add heating solder iron mechanism and be 2 covers, described wire feeder is arranged on the sidewall of body, thread spraying structure and add the upper surface that heating solder iron mechanism is arranged on body, and 1 cover thread spraying structure is adjacent with 1 Tao Jia heating solder iron mechanism.
Described main valve body fixture component is several, and several described main valve body fixture components are equally spaced arranged on rotating table system.
Beneficial effect of the present invention is as follows:
The production equipment of cross valve of the present invention, its wire feeder and thread spraying structure define a wire feeding system, welding wire can be provided by continuous print, and weld by adding heating solder iron mechanism, all mechanisms are all controlled by electrical control cubicles, and technological parameter can be set on the touchscreen, achieve the automated production of cross valve.Main valve body fixture component in the present invention is arranged on rotating table system, reaches the uniform object of welding, improve welding quality during welding by the rotation of rotating table system.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is top view of the present invention;
Fig. 3 is the structural representation of the thread spraying structure in the present invention;
Fig. 4 is the structural representation adding heating solder iron mechanism in the present invention;
Fig. 5 is the structural representation of the main valve body fixture component in the present invention;
Wherein, 1 is body, 2 is wire feeder, 21 is wire tray, 22 is 4 wheel driven bracket, 23 is wire feeding axis, 24 is axle head fixed block, 25 is wire feeding motor, 26 is conducting wire pole, 27 is wire leading pipe, 3 is thread spraying structure, 31 is spray silk cylinder, 32 is movable end, 33 is movable end installing plate, 34 is wire pistol installing plate, 35 is wire pistol, 36 is spinneret, 37 is spray silk air cylinder support, 38 is connecting plate, 39 is hold-down nut, 310 is spray silk cylinder mounting plate, 311 is outer-hexagonal nut, 312 is the coupling head of wire pistol mouth, 4 for adding heating solder iron mechanism, 41 is horizontal slide rail, 42 is cross slide, 43 is welding gun cylinder, 44 is longitudinal slide rail, 45 is longitudinal slide, 46 is welding gun installing plate, 47 is welding gun, 5 is electrical control cubicles, 6 is touch-screen, 7 is rotating table system, 8 is main valve body fixture component, 81 is base plate, 82 is cylinder mounting plate, 83 is little water box, 84 is clamping cylinder, 85 is movable axis, 86 is push pedal, 87 is pillar, 88 is cross valve workpiece, 89 is backup plate.
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention is further illustrated, but protection scope of the present invention is not limited to this.
As Figure 1-5, the production equipment of cross valve of the present invention, comprise body 1, body 1 is provided with wire feeder 2, thread spraying structure 3, adds heating solder iron mechanism 4 and clamping mechanism, wire feeder 2, thread spraying structure 3 and add heating solder iron mechanism 4 and be 2 covers, wire feeder 2 is arranged on the sidewall of body 1, thread spraying structure 3 and add the upper surface that heating solder iron mechanism 4 is arranged on body 1, wire feeder 2 is corresponding with thread spraying structure 3, and 1 cover thread spraying structure 3 and 1 Tao Jia heating solder iron mechanism 4 is adjacent.Body 1 is provided with electrical control cubicles 5, wire feeder 2, thread spraying structure 3, adds heating solder iron mechanism 4 and is connected with the respective switch of clamping mechanism with electrical control cubicles 5, body 1 is provided with touch-screen 6, can arranges corresponding welding parameter by touch-screen 6.
Wire feeder 2 in the present invention comprises wire tray 21, the top of wire tray 21 is provided with 4 wheel driven bracket 22, wire feeding axis 23 is installed in 4 wheel driven bracket 22, one end of wire feeding axis 23 is provided with axle head fixed block 24, make wire feeding axis 23 more stable in wire feed process, the other end of wire feeding axis 23 is connected with wire feeding motor 25, and the top of wire feeding axis 23 is provided with conducting wire pole 26, conducting wire pole 26 is arranged on 4 wheel driven bracket 22, and the top of conducting wire pole 26 is provided with wire leading pipe 27.
Thread spraying structure 3 in the present invention comprises spray silk cylinder 31, and spray silk cylinder 31 is arranged on spray silk cylinder mounting plate 310, and the below of spray silk cylinder mounting plate 310 is connected with connecting plate 38 by fixed screw 39, and connecting plate 38 bottom is connected with spray silk air cylinder support 37.Spray silk cylinder 31 is provided with movable end 32, movable end 32 is provided with movable end installing plate 33, movable end installing plate 33 is provided with wire pistol installing plate 34, and wire pistol installing plate 34 is provided with hole, wire pistol 35 is through hole, and the both sides of wire pistol installing plate 34 are fixed by outer-hexagonal nut 311.The end of wire pistol 35 is provided with wire pistol mouth coupling head 312, and spinneret 36 is arranged in wire pistol mouth coupling head 312.
The heating solder iron mechanism 4 that adds in the present invention comprises horizontal slide rail 41 and cross slide 42, cross slide 42 horizontally slips in horizontal slide rail 41, horizontal slide rail 41 is connected with welding gun cylinder 43, cross slide 42 is provided with longitudinal slide rail 44 and longitudinal slide 45, longitudinal slide 45 slides up and down in longitudinal slide rail 44, longitudinal slide 45 is provided with welding gun installing plate 46, welding gun installing plate 46 is provided with welding gun 47.This design can make welding gun adjust position by the adjustment of cross slide 42 and longitudinal slide 45, makes welding more accurate, improves the quality of products.
Clamping mechanism in the present invention comprises rotating table system 7 and main valve body fixture component 8, and main valve body fixture component 8 is arranged on rotating table system 7; Main valve body fixture component 7 comprises base plate 81, base plate 81 is provided with little water box 83 and cylinder mounting plate 82, cylinder mounting plate 82 is provided with clamping cylinder 84, clamping cylinder 84 is provided with movable axis 85, movable axis 85 is connected with push pedal 86, little water box 83 is provided with pillar 87, and pillar 87 is provided with cross valve workpiece 88, and cross valve workpiece 88 is provided with backup plate 89.
Main valve body fixture component 8 in the present invention is several, as 3,4,5 etc., can select according to actual needs, and several main valve body fixture components 8 is equally spaced arranged on rotating table system 7, makes Product jointing more even.
The present invention operationally, welding wire delivers to wire feeding axis 23 by wire tray 21, then enter in conducting wire pole 26 and wire leading pipe 27 successively, by wire leading pipe 27, welding wire is sent into wire pistol, and by spinneret, welding wire is sprayed, now adjusted the position of welding gun 47 by cross slide 42 and longitudinal slide 45, welding gun 47 starts welding.In the whole process of welding, workpiece all rotates along with rotating table system 7, is heated more even.
The production equipment of cross valve of the present invention, its wire feeder 2 and thread spraying structure 3 define a wire feeding system, welding wire can be provided by continuous print, and weld by adding heating solder iron mechanism 4, all mechanisms are all controlled by electrical control cubicles 5, and technological parameter can be arranged on touch-screen 6, achieve the automated production of cross valve.Main valve body fixture component 8 in the present invention is arranged on rotating table system 7, reaches the uniform object of welding, improve welding quality during welding by the rotation of rotating table system 7.
Above-described embodiment only illustrates inventive concept of the present invention for explaining, but not the restriction to rights protection of the present invention, all changes utilizing this design the present invention to be carried out to unsubstantiality, all should fall into protection scope of the present invention.
Claims (10)
1. the production equipment of a cross valve, it is characterized in that: comprise body, described body is provided with wire feeder, thread spraying structure, adds heating solder iron mechanism and clamping mechanism, described wire feeder is corresponding with thread spraying structure, described in add heating solder iron mechanism adjacent with thread spraying structure; Described body is provided with electrical control cubicles, described wire feeder, thread spraying structure, adds heating solder iron mechanism and is connected with the respective switch of electrical control cubicles with clamping mechanism.
2. the production equipment of cross valve as claimed in claim 1, it is characterized in that: described wire feeder comprises wire tray, the top of described wire tray is provided with 4 wheel driven bracket, in described 4 wheel driven bracket, wire feeding axis is installed, one end of described wire feeding axis is provided with axle head fixed block, and the other end of wire feeding axis is connected with wire feeding motor, and the top of described wire feeding axis is provided with conducting wire pole, described conducting wire pole is arranged on 4 wheel driven bracket, and the top of conducting wire pole is provided with wire leading pipe.
3. the production equipment of cross valve as claimed in claim 1, it is characterized in that: described thread spraying structure comprises spray silk cylinder, described spray silk cylinder is provided with movable end, described movable end is provided with movable end installing plate, described movable end installing plate is provided with wire pistol installing plate, described wire pistol installing plate is provided with wire pistol, and the end of described wire pistol is provided with spinneret.
4. the production equipment of cross valve as claimed in claim 3, it is characterized in that: described thread spraying structure comprises spray silk air cylinder support, described spray silk air cylinder support is provided with connecting plate, described connecting plate is provided with spray silk cylinder mounting plate, described spray silk cylinder is arranged on spray silk cylinder mounting plate.
5. the production equipment of cross valve as claimed in claim 3, is characterized in that: described wire pistol installing plate is provided with hole, and described wire pistol is through hole, and the both sides of wire pistol installing plate are fixed by outer-hexagonal nut.
6. the production equipment of cross valve as claimed in claim 3, is characterized in that: the end of described wire pistol is provided with the coupling head of wire pistol mouth, and described spinneret is arranged in the coupling head of wire pistol mouth.
7. the production equipment of cross valve as claimed in claim 1, it is characterized in that: the described heating solder iron mechanism that adds comprises horizontal slide rail and cross slide, described cross slide horizontally slips in horizontal slide rail, described horizontal slide rail is connected with welding gun cylinder, described cross slide is provided with longitudinal slide rail and longitudinal slide, described longitudinal slide slides up and down in longitudinal slide rail, described longitudinal slide is provided with welding gun installing plate, and described welding gun installing plate is provided with welding gun.
8. the production equipment of cross valve as claimed in claim 1, it is characterized in that: described clamping mechanism comprises rotating table system and main valve body fixture component, described main valve body fixture component is arranged on rotating table system; Described main valve body fixture component comprises base plate, described base plate is provided with little water box and cylinder mounting plate, described cylinder mounting plate is provided with clamping cylinder, described clamping cylinder is provided with movable axis, described movable axis is connected with push pedal, described little water box is provided with pillar, and described pillar is provided with cross valve workpiece, and described cross valve workpiece is provided with backup plate.
9. the production equipment of cross valve as claimed in claim 1, it is characterized in that: described wire feeder, thread spraying structure and add heating solder iron mechanism and be 2 covers, described wire feeder is arranged on the sidewall of body, thread spraying structure and add the upper surface that heating solder iron mechanism is arranged on body, and 1 cover thread spraying structure is adjacent with 1 Tao Jia heating solder iron mechanism.
10. the production equipment of cross valve as claimed in claim 8, is characterized in that: described main valve body fixture component is several, and several described main valve body fixture components are equally spaced arranged on rotating table system.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510724000.0A CN105234571A (en) | 2015-10-29 | 2015-10-29 | Production device for four-way valve |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510724000.0A CN105234571A (en) | 2015-10-29 | 2015-10-29 | Production device for four-way valve |
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CN105234571A true CN105234571A (en) | 2016-01-13 |
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CN201510724000.0A Pending CN105234571A (en) | 2015-10-29 | 2015-10-29 | Production device for four-way valve |
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Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105458443A (en) * | 2016-01-22 | 2016-04-06 | 新昌县科创自动化设备有限公司 | Automatic flame brazing welding machine of rotary disc type four-way valve |
CN106112300A (en) * | 2016-08-29 | 2016-11-16 | 苏州三花空调部件有限公司 | The four-way welder of air-conditioning pipe fitting |
CN106735683A (en) * | 2017-01-04 | 2017-05-31 | 佛山市奥拓玛智能设备有限公司 | Domestic air conditioning muffler assembly multi-station rotary-disk automatic flame brazing machine |
CN106735690A (en) * | 2017-01-04 | 2017-05-31 | 佛山市奥拓玛智能设备有限公司 | Gas brazing multiple spot welder |
CN106736063A (en) * | 2016-12-12 | 2017-05-31 | 长兴志能自动化机械设备有限公司 | A kind of wire guide of automatic welding machine |
CN107159994A (en) * | 2017-06-20 | 2017-09-15 | 新昌县科创自动化设备有限公司 | A kind of rotating disc type flame welding machine and its welding method |
CN108890057A (en) * | 2018-06-20 | 2018-11-27 | 中国计量大学 | A kind of automatic welding device for four-way valve end cap |
CN109290719A (en) * | 2018-11-07 | 2019-02-01 | 格力电器(武汉)有限公司 | A kind of positioning tool suitable for robot automatic welding exhaust pipe and muffler |
CN110666270A (en) * | 2019-10-16 | 2020-01-10 | 武汉泰诺福伦机械有限公司 | Full-automatic welding machine |
CN112692481A (en) * | 2020-11-23 | 2021-04-23 | 珠海格力智能装备有限公司 | Positioning device |
CN113953733A (en) * | 2021-11-30 | 2022-01-21 | 建湖县昊辉电力石化机械有限公司 | Oil pipe head welding device for petroleum transportation and machining method thereof |
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CN104889523A (en) * | 2014-03-05 | 2015-09-09 | 佛山市泓实机械制造有限公司 | Four-way valve pipe component and low-pressure valve component mixed automatic flame brazing machine |
CN205111094U (en) * | 2015-10-29 | 2016-03-30 | 嵊州新锐大进焊接设备有限公司 | Production facility of cross valve |
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CN103624421A (en) * | 2012-08-22 | 2014-03-12 | 珠海格力电器股份有限公司 | Welding tool |
CN103785913A (en) * | 2012-10-31 | 2014-05-14 | 珠海格力电器股份有限公司 | Welding device for four-way valve component |
CN103100777A (en) * | 2013-02-27 | 2013-05-15 | 嵊州新锐大进焊接设备有限公司 | Heating time automatic auxiliary type self-temperature-control and self-adaption wire feed flame brazing device |
CN103418878A (en) * | 2013-08-21 | 2013-12-04 | 浙江金丰机械设备有限公司 | Automatic copper-welding equipment of stop valve of air conditioner |
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Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105458443A (en) * | 2016-01-22 | 2016-04-06 | 新昌县科创自动化设备有限公司 | Automatic flame brazing welding machine of rotary disc type four-way valve |
CN106112300A (en) * | 2016-08-29 | 2016-11-16 | 苏州三花空调部件有限公司 | The four-way welder of air-conditioning pipe fitting |
CN106736063B (en) * | 2016-12-12 | 2018-12-07 | 杭州富阳锦丰纸业有限公司 | A kind of wire guide of automatic welding machine |
CN106736063A (en) * | 2016-12-12 | 2017-05-31 | 长兴志能自动化机械设备有限公司 | A kind of wire guide of automatic welding machine |
CN106735683A (en) * | 2017-01-04 | 2017-05-31 | 佛山市奥拓玛智能设备有限公司 | Domestic air conditioning muffler assembly multi-station rotary-disk automatic flame brazing machine |
CN106735690A (en) * | 2017-01-04 | 2017-05-31 | 佛山市奥拓玛智能设备有限公司 | Gas brazing multiple spot welder |
CN107159994B (en) * | 2017-06-20 | 2019-08-02 | 新昌县科创自动化设备有限公司 | A kind of rotating disc type flame welding machine and its welding method |
CN107159994A (en) * | 2017-06-20 | 2017-09-15 | 新昌县科创自动化设备有限公司 | A kind of rotating disc type flame welding machine and its welding method |
CN108890057A (en) * | 2018-06-20 | 2018-11-27 | 中国计量大学 | A kind of automatic welding device for four-way valve end cap |
CN109290719A (en) * | 2018-11-07 | 2019-02-01 | 格力电器(武汉)有限公司 | A kind of positioning tool suitable for robot automatic welding exhaust pipe and muffler |
CN110666270A (en) * | 2019-10-16 | 2020-01-10 | 武汉泰诺福伦机械有限公司 | Full-automatic welding machine |
CN112692481A (en) * | 2020-11-23 | 2021-04-23 | 珠海格力智能装备有限公司 | Positioning device |
CN113953733A (en) * | 2021-11-30 | 2022-01-21 | 建湖县昊辉电力石化机械有限公司 | Oil pipe head welding device for petroleum transportation and machining method thereof |
CN113953733B (en) * | 2021-11-30 | 2023-09-05 | 江苏苏博石化机械有限公司 | Oil pipe head welding device for petroleum transportation and processing method thereof |
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