A kind of explosion-proof conveyer of batch (-type)
Technical field
The present invention relates to a kind of conveyer, specially a kind of explosion-proof conveyer of batch (-type).
Background technology
At present, known conveyer includes belt type conveyer, bucket elevator, roller conveyor, metering conveyor, plate
Several classes such as chain conveyer, wired belt conveyer, wherein belt type conveyer are strong by conveying capacity, the advantages of easy care simple in construction
It is widely used in the industrial production, the working method of common belt type conveyer is continuous uninterrupted, although being equipped with corresponding machine
It tool equipment, can complete to complete processing to product in production line course of conveying, but put into accordingly bigger, be not suitable for
The production of small-scale product, and some specific products are directed to, the cylinder combustible and explosive articles that especially present invention is directed to
It is inapplicable.The carrying for combustible and explosive articles also has using robot device, by contrast, the peace of manipulator in the prior art
Dress and maintenance cost are higher, are not also suitable for the small-scale production of cylinder combustible and explosive articles.
A kind of batch (-type) transporter of Application No. 201420423127.X patent disclosure, the batch (-type) transporter bag
Include two groups of symmetrically arranged chain drives and the interval for driving chain intermittent movement in the chain drive
Kinematic driving unit, two driving chains in two groups of chain drives are arranged in parallel, using in the transmission
Being set side by side with the mode of multiple hooks on chain along driving chain length direction can facilitate and will carry on a shoulder pole the rod for having noodles or vermicelli
Son is transported in drying room, meanwhile, by setting intermittent movement drive device workers processing to be able to load having noodles or vermicelli
Rod uniform coding be put on chain.The batch (-type) transporter of the invention has the characteristics of discontinuous operation, but this batch (-type)
The object of transport that transporter is directed to is the rod that load has noodles or vermicelli, is not suitable in industry combustible and explosive articles
Formula of having a rest processing transport.The processing transport of combustible and explosive articles is carried using artificial mostly in industry, and labor intensity is big, operating efficiency
It is low, it is impossible to meet combustible and explosive articles in industry, can not especially meet the production needs of cylindrical shape combustible and explosive articles.
The content of the invention
For overcome the deficiencies in the prior art, realize that the interval of cylindrical shape combustible and explosive articles is carried, the present invention provides
A kind of explosion-proof conveyer of batch (-type), artificial solve in cylindrical shape combustible and explosive articles process of manufacture in station can be replaced
Between interval carry problem, realize cylindrical shape combustible and explosive articles small-scale production, prevent cylindrical shape inflammable and explosive substances
Electrostatic produces in product interval handling process, so as to improve security, improves operating efficiency, reduces labor intensity.
Above-mentioned purpose is accomplished by the following way in the present invention:
A kind of explosion-proof conveyer of batch (-type), including the frame of conveyer, drive device, active axle construction, synchronous band structure,
Supporting construction, driven axle construction, control device;
The frame of described conveyer is the frame-generic that rectangular tube is welded;
Described active axle construction is Step Shaft, fluting synchronous pulley, common roller bearing, unilateral bearing and chain wheel set
Into Step Shaft one end is equipped with a sprocket wheel, and common roller bearing is arranged in bearing block, and bearing block is connected with support, one-way shaft
Internal and axle composition interference fit joint is held, for outside and synchronous pulley by key connection, synchronous pulley is synchronous pulley of slotting;
Described drive device is that cylinder and chain drive structure combine, and in chain drive structure a sprocket wheel is arranged on
On the axle of active axle construction, another sprocket wheel is arranged in the short axle being connected with frame;Drive device power resources are gas
Dynamic, cylinder uses double-acting cylinder, is lived in frame equipped with the mechanical stroke switch control cylinder piston throw of lever, double-acting cylinder
Stopper rod is connected with the chain of chain drive structure, drives active axle construction to rotate, and chain is provided with above the chain of chain drive structure
Stroke mechanical position-limit mechanism, the caging bolt of chain journey stop gear are arranged on chain, and positive stop is arranged on chain
On the support of side the adjustment of spacing between station is realized by adjusting spacing.The installation position of conveyer feedstock direction and drive device
Putting can be adjusted according to place;
Described synchronous band structure includes driving shaft synchronous pulley and driven shaft synchronous pulley, by driving shaft synchronous pulley and
Driven shaft synchronous pulley connects timing belt and forms synchronous band structure jointly;
Described supporting construction is made up of supporting plate, " V " type supports for articles and aiding support, supporting plate lower surface with it is synchronous
Band is bolted, and upper surface is bolted with " V " type supports for articles, and supporting plate two sides is provided with Guide rollerses, leads
Rail pulley is connected with guide rail, plays aiding support effect jointly, and supporting plate and " V " type supports for articles are made by electric bakelite,
" V " type supports for articles can be substituted for other shapes support according to be transported article;
Described driven axle construction is that common roller bearing and fluting synchronous pulley, step bearing block are provided with Step Shaft
It is connected with support, common roller bearing outer surface is connected with fluting synchronous pulley, inner surface and step axis connection;
Spacing is related to cylinder stroke, sprocket wheel and synchronous pulley between described station, spacing={ synchronous pulley section between station
Circular diameter/sprocket wheel pitch diameter } × cylinder stroke.
The described explosion-proof conveyer of a kind of batch (-type), using pneumatic(Compressed gas)For power, the reciprocating motion of cylinder is led to
Cross chain, unilateral bearing and synchronous band structure and be converted to timing belt and make index(ing) feed motion, intermittent movement stroke can be by more
Ventilation cylinder, regulation chain position limiting structure, change sprocket wheel, synchronous pulley change
A kind of described explosion-proof conveyer of batch (-type), can crawl operation, can also pass through prior programming realization automatic running.
Compared with existing belt conveying, the present invention is more suitable for intermittent movement, exists in particular for inflammable and explosive solid
Carrying between process, and cost is smaller, disclosure satisfy that production requirement, and other equipment can be installed additional according to demand, it has been subject to
The kind automation process to product.
Brief description of the drawings
Fig. 1 is main structure diagram of the present invention;
Fig. 2 is overlooking the structure diagram of the present invention;
Fig. 3 is supporting construction schematic diagram;
Fig. 4 is the axonometric drawing of supporting plate upper and lower surface, and Fig. 4 (a) is support plate upper surface, Fig. 4(b)For supporting plate following table
Face;
Fig. 5 is a kind of " V " type supports for articles axonometric drawing;
Fig. 6 is driving shaft structural representation;
Fig. 7 is driven shaft structural representation;
Fig. 8 is driving device structure schematic diagram;
Fig. 9 is sprocket wheel scheme of installation, Fig. 9(a)For chain wheel mounting structure top view, Fig. 9(b)For chain wheel mounting structure master
View;
1 is frame in figure, and 2 be driving shaft structure, and 3 be drive device, and 4 be timing belt, and 5 be guide rail, and 6 be supporting plate, and 7 are
Driven axle construction, 8 be conveyor control device, and 9 be " V " type supports for articles, and 10 be Guide rollerses, and 11 be limited block, and 12 are limited
Position bolt, 13 be double-acting cylinder, and 14 be short Step Shaft, and 15 be chain, and 16 be unilateral bearing, and 17 be common roller bearing, 18
It is the Step Shaft of driving shaft structure for sprocket wheel, 19,20 be the Step Shaft of driven axle construction, and 21 be that " V " supports for articles installs screw thread
Hole, 22 be that supporting plate installs screwed hole, and 23 be angle bar, and 24 be bolt, and 25 is are welded on the steel plate on support, and 26 be connection steel
Plate, 27 are " U " type support junction steel plates, 28 are " U " type supports, 29 be common roller bearing, and 30 be fine tuning structure, and 31 be positioning
Block, 32 be the sprocket wheel on short Step Shaft, and 33 be synchronous pulley, and 34 are tensioned the travel switches of support 35.
Embodiment
The present invention is further described below in conjunction with the accompanying drawings.
As shown in Figure 1 and Figure 2, the explosion-proof conveyer of a kind of batch (-type), including frame(1), active axle construction(2), drive device
(3), timing belt(4), guide rail(5), supporting plate structure(6), driven axle construction(7).Frame is according to miscellaneous part installation site
It is required that the frame-generic structure of welding, active axle construction(2)It is connected with bearing for axle and is connected by bearing block with frame, is driven
Device(3)Installed in support side and and conveyor control device(8)Link together, timing belt(4)For two, respectively with
Synchronous pulley forms V belt translation, guide rail(5)It is on the inside of timing belt and parallel with timing belt, supporting construction(6)Middle supporting plate is pressed
It is evenly distributed on timing belt according to station requirement and is linked together with timing belt, guide rail and Guide rollerses is aided in jointly
Supporting, driven axle construction(7)It is arranged on by bearing block in frame, active axle construction(2)With driven axle construction(7)First it is arranged on
It is tensioned support(34)It is upper to be then connected by bolt with frame.
As shown in figure 3, timing belt(4)With guide rail(5)It is parallel, supporting plate(6)On timing belt, " V " type article branch
Frame(9)Installed in supporting plate(6)On, Guide rollerses(10)Supporting plate directly over " V " type supports for articles inboard track
On.
As shown in figure 4, figure a is supporting plate(6)Upper surface, " V " type supports for articles(9)Pass through mounting hole(21)With support
Plate connects, and is Guide rollerses on the inside of " V " supports for articles(10);Figure b is supporting plate lower surface, it is corresponding with upper surface location
Lower surface is equally provided with Guide rollerses, supporting plate(6)Pass through mounting hole(22)It is connected with timing belt, supporting plate is by electric bakelite
It is made.
As shown in figure 5, a kind of " V " type supports for articles, can change supports for articles shape, thing according to article to be processed
Product support is made by electric bakelite.
As shown in fig. 6, active axle construction(2)Step Shaft(19)Upper one end is provided with sprocket wheel(18), common roller bearing
(17)Pass through bearing block connection frame(1), unilateral bearing(16)Pass through key connection Step Shaft(19)And interference fit is applicable, it is single
To bearing(16)Outer surface and fluting synchronous pulley(15)Connection, supporting plate(6)Pass through bolt and timing belt(4)Connection.
As shown in fig. 7, driven axle construction(7)Step Shaft(20)With synchronous pulley of slotting(33)By key connection, with machine
Frame(1)Pass through common roller bearing(17)Connection;Timing belt(4), fluting synchronous pulley(33)Supporting plate(6)Connected mode is the same as main
Moving axis structure is identical.
As shown in figure 8, steel plate(25)It is welded on frame(1)On, junction steel plate(26)By bolt and it is welded on support
Steel plate(25)Connection, double-acting cylinder(13)Pass through bolt and junction steel plate(26)It is connected, double-acting cylinder(13)Head
Installed in being welded on frame(1)On locating piece(31)On, double-acting cylinder(13)Piston rod passes through bolt and chain(15)Tightly
Side connects(Connected mode is as shown in figure A-A), chain(15)Slack list is provided with caging bolt(12)With installed in support(1)On
Limited block(11)Form mechanical limit structure, sprocket wheel(32)And sprocket wheel(18)It is separately mounted to short Step Shaft(14)And Step Shaft
(19)On.
As shown in figure 9, will " U " type support junction steel plates(27)It is welded on frame(1)On.By two common roller bearings
(29)With short Step Shaft(14)It is installed in " U " type supports(28)On, incited somebody to action with screw " U " type supports(28)With being welded on support
And it is provided with the steel plate of two elongated holes(27)Connection.By sprocket wheel(32)With key and short Step Shaft(14)Connection.By chain one end and chain
Wheel(32)Connection, chain-driving sprocket wheel rotation, serves the effect of support chains.When chain needs tensioning, by being tensioned branch
Frame(34)Preliminary tension chain while belt tension is carried out, passes through fine tuning structure(30)And adjust " U " type supports(28)With two
The steel plate of individual elongated hole(27)Connection realize the final tensioning of chain.
The present invention action process be:The present invention is using pneumatic(Compressed gas)For power, when cylinder piston rod is withdrawn, band
Dynamic chain, sprocket wheel rotate, and when piston rod encounters travel switch, drive device is stopped, now, chain it is spacing
Bolt encounters limited block, synchronous pulley on driving shaft is driven timing belt by a station accurate movement to another station;Gas
When cylinder piston rod stretches out, due to being provided with unilateral bearing in synchronous pulley, driving shaft and unidirectional item bearing inner race is set to dally, it is synchronous
Belt wheel transfixion.So when cylinder moves back and forth, timing belt makees index(ing) feed motion.Each intermittent movement stroke of the invention
It can be changed by changing cylinder, regulation chain position limiting structure, changing sprocket wheel.The present invention occupation mode be, can crawl operation
Also automatic running can be realized by writing program in advance.