CN105196431A - Wire breakage processing device and wire breakage processing method - Google Patents
Wire breakage processing device and wire breakage processing method Download PDFInfo
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- CN105196431A CN105196431A CN201410621472.9A CN201410621472A CN105196431A CN 105196431 A CN105196431 A CN 105196431A CN 201410621472 A CN201410621472 A CN 201410621472A CN 105196431 A CN105196431 A CN 105196431A
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- 238000003672 processing method Methods 0.000 title abstract 2
- 238000005520 cutting process Methods 0.000 claims abstract description 116
- 238000000034 method Methods 0.000 claims description 28
- 238000010586 diagram Methods 0.000 description 8
- 230000000007 visual effect Effects 0.000 description 4
- 239000002699 waste material Substances 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 238000004804 winding Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000003319 supportive effect Effects 0.000 description 1
Abstract
The invention provides a broken wire processing device and a broken wire processing method, which are suitable for being arranged on an online cutting device. The wire cutting device comprises a plurality of guide wheels and a cutting wire wound on the guide wheels. The broken wire processing device comprises a first fixing support, a second fixing support, a third fixing support, a first wire outlet roller, a first tension providing roller and a first wire inlet roller. The first, second and third fixing supports are respectively fixed on the linear cutting device. The first wire outlet roller and the first wire inlet roller are respectively and adjustably arranged at the first wire breaking positions on the first fixing support and the third fixing support, which are close to the cutting wire. The first tension providing roller is adjustably arranged on the second fixing bracket. The cutting wire which is reconnected after the initial wire breakage bypasses the first wire outlet roller, the first tension providing roller and the first wire inlet roller so as to maintain the tension of the cutting wire.
Description
Technical field
The invention relates to a kind of break line treatment device and break line treatment method, and relate to a kind of break line treatment device and break line treatment method of line of cut of wire-electrode cutting device especially.
Background technology
Along with environmental consciousness comes back, the concept of carbon reduction paid attention to by everybody gradually, and the development and utilization of the renewable sources of energy becomes the emphasis that development is actively dropped in countries in the world.In the middle of the renewable sources of energy, because sunshine is available anywhere, and pollution can be produced to the earth unlike other energy (as: fossil energy, nuclear energy), therefore solar energy and the various devices that sunshine can be converted to electric energy are star's industries good at present.
In the process of solar chip, the plug of long strip type can by wire-electrode cutting device to cut out multi-disc solar chip.Generally speaking, wire-electrode cutting device comprises multiple roller and is wound in a line of cut of these rollers equably, line of cut is in the process transmitted, may the reasons such as zanjon be caused because there are wearing and tearing between line of cut and guide wheel and cause and once break, or even on the diverse location of guide wheel, repeat broken string.After breaking, the position of line of cut after broken string can be taken out and held, and make guide wheel only can partial section be cut the coil of wire around, all the other sections then do not have line of cut to reel.Therefore, when plug is by left line of cut in wire-electrode cutting device, the position not by line of cut in plug can't be cut, and the plug of this section must be rejected, and causes holistic cost to improve.
Summary of the invention
The invention provides a kind of break line treatment device and break line treatment method, for reducing the waste of plug.
The invention provides a kind of break line treatment device, be suitable for being arranged on wire-electrode cutting device.Wire-electrode cutting device comprises multiple guide wheel and is wound in the line of cut of these guide wheels.Break line treatment device comprises the first fixed support, the first outlet roller, the second fixed support, the first tension force provide roller, the 3rd fixed support and the first lambda line roller.First fixed support and the 3rd fixed support to be suitable for being fixed on wire-electrode cutting device and to be positioned at the side of these rollers.First outlet roller and the first lambda line roller are configured at the first broken string place close to line of cut on the first fixed support and the 3rd fixed support respectively adjustably.Second fixed support is suitable for being fixed on this wire-electrode cutting device away from these guide wheel places.First tension force provides roller to be configured at adjustably on the second fixed support.Again the line of cut be connected after first broken string walks around the first outgoing line guide wheel, the first tension force provides guide wheel and first enter wire carrier, to maintain the tension force needed for line of cut.
In one embodiment of this invention, also comprise the second outlet roller, the second tension force provides roller and the second lambda line roller.Second outlet roller and the second lambda line roller are suitable for being fixed on adjustably the second time broken string place close to line of cut on wire-electrode cutting device respectively.Second tension force provides roller to be suitable for being configured at adjustably on wire-electrode cutting device away from these guide wheel places.Second time broken string after be again connected line of cut walks around the second outgoing line guide wheel, the second tension force provides roller and the second lambda line roller, to maintain the tension force needed for line of cut.
In one embodiment of this invention, the 4th fixed support and the 5th fixed support is also comprised.4th fixed support and the 5th fixed support to be individually fixed on wire-electrode cutting device and to be positioned at this side of these guide wheels.Second outlet roller and the second lambda line roller are configured on the 4th fixed support and the 5th fixed support respectively adjustably.
In one embodiment of this invention, also comprise multiple fixed strip bar, vertically be fixed at least one in the first fixed support and the 3rd fixed support, wherein the 4th fixed support and the 5th support bracket fastened at least one are configured on wire-electrode cutting device by these fixed strip bars.
In one embodiment of this invention, above-mentioned each fixed strip bar comprises screw rod and screws in multiple nuts of screw rod.
In one embodiment of this invention, the second above-mentioned tension force provides roller to be configured at adjustably on the second fixed support.
In one embodiment of this invention, above-mentioned wire-electrode cutting device comprises cutting chamber and bobbin room, these guide wheels, the first outlet roller and the first lambda line roller are positioned at cutting chamber, first tension force provides roller to be positioned at bobbin room, and a part for the line of cut be again connected is pulled to bobbin room from cutting chamber and walks around the first tension force and provides roller.
In one embodiment of this invention, above-mentioned wire-electrode cutting device comprises and is fixed on wire-electrode cutting device and is positioned at the original lambda line roller of this side of these rollers and original outlet roller, line of cut is before being wound in guide wheel and afterwards respectively through original lambda line roller and original outlet roller, first lambda line roller is parallel to original lambda line roller, and the first outlet roller is parallel to original outlet roller, to make the line of cut that is again connected with special angle around entering and leaving guide wheel.
In one embodiment of this invention, also comprise the 6th fixed support, being suitable for being fixed on wire-electrode cutting device and being positioned at this side of guide wheel, wherein original lambda line roller is fixed on the first fixed support, and original outlet roller is fixed on the 6th fixed support.
In one embodiment of this invention, the first above-mentioned fixed support, the second fixed support and the 3rd fixed support comprise the first directional bearing, the second directional bearing and the 3rd directional bearing respectively, to adjust fixed support, the second fixed support and the 3rd support bracket fastened angle.
The present invention also provides a kind of break line treatment method, is applicable to wire-electrode cutting device.Wire-electrode cutting device comprises multiple guide wheel and to be wound on these guide wheels and the line of cut be disconnected for the first time.Break line treatment method comprises the following steps: the two ends that pull-out line of cut disconnects for the first time and engages these two ends of line of cut; Fix the first fixed support of break line treatment device, the second fixed support, the 3rd fixed support on wire-electrode cutting device, wherein the first fixed support and the 3rd fixed support are positioned at the side of these rollers, and the second fixed support is positioned at away from these guide wheel places; The the first outlet roller, the first tension force that configure break line treatment device adjustably provide roller and the first lambda line roller on the first fixed support, the second fixed support and the 3rd fixed support, and wherein the first outlet roller and the first lambda line roller are positioned at the first broken string place close to line of cut; And by for the first time broken string after be again connected line of cut walks around the first outlet roller, the first tension force provides roller and the first lambda line roller, with make line of cut can maintain needed for tension force.
In one embodiment of this invention, there is second time and disconnect in line of cut, and break line treatment method also comprises the following steps: the two ends that pull-out line of cut second time disconnects and engages line of cut these two ends in second time disconnection; The the second outlet roller, the second tension force that configure break line treatment device adjustably provide roller and the second lambda line roller on wire-electrode cutting device, and wherein the second outlet roller and the second lambda line roller are positioned at the second time broken string place close to line of cut; By second time broken string after be again connected line of cut walks around the second outlet roller, the second tension force provides roller and the second lambda line roller, with make line of cut can maintain needed for tension force.
In one embodiment of this invention, also comprise the 4th fixed support of fixing break line treatment device, the 5th fixed support on wire-electrode cutting device, enter wire carrier for the second outgoing line guide wheel and second and configure adjustably.
In one embodiment of this invention, above-mentioned break line treatment device also comprises multiple fixed strip bar, vertically be fixed at least one in the first fixed support and the 3rd fixed support, wherein the 4th fixed support and the 5th support bracket fastened at least one are configured on wire-electrode cutting device by these fixed strip bars.
In one embodiment of this invention, above-mentioned each fixed strip bar comprises screw rod and screws in multiple nuts of screw rod.
In one embodiment of this invention, the second above-mentioned tension force provides roller to be configured at adjustably on the second fixed support.
In one embodiment of this invention, above-mentioned wire-electrode cutting device comprises cutting chamber and bobbin room, these guide wheels, the first outlet roller and the first lambda line roller are positioned at cutting chamber, first tension force provides roller to be positioned at bobbin room, and a part for the line of cut be again connected is pulled to bobbin room from cutting chamber and walks around the first tension force and provides roller.
In one embodiment of this invention, above-mentioned wire-electrode cutting device comprises and is fixed on wire-electrode cutting device and is positioned at the original lambda line roller of this side of these guide wheels and original outlet roller, line of cut is before being wound in guide wheel and afterwards respectively through original lambda line roller and original outlet roller, first lambda line roller is parallel to original lambda line roller, and the first outlet roller is parallel to original outlet roller, to make the line of cut that is again connected with special angle around entering and leaving guide wheel.
In one embodiment of this invention, above-mentioned break line treatment device also comprises the 6th fixed support, being suitable for being fixed on wire-electrode cutting device and being positioned at this side of guide wheel, wherein original lambda line roller is fixed on the 3rd fixed support, and original outlet roller is fixed on the 6th fixed support.
In one embodiment of this invention, the first above-mentioned fixed support, the second fixed support and the 3rd fixed support comprise the first directional bearing, the second directional bearing and the 3rd directional bearing respectively, to adjust the first fixed support, the second fixed support and the 3rd support bracket fastened angle.
Based on above-mentioned, when line of cut occurs to break for the first time, by the pull-out welding of the two ends at line of cut broken string place, thereafter in order to enable whole piece line of cut maintain specific tension force, break line treatment device of the present invention is by first, 3rd fixed support is fixed on wire-electrode cutting device, and the first outlet roller and the first lambda line roller are configured at the first broken string place close to line of cut on the first fixed support and the 3rd fixed support respectively, be fixed on wire-electrode cutting device away from guide wheel place (being such as bobbin room) by the second fixed support again, and the second support bracket fastened first tension force of arranging in pairs or groups provides roller to do the adjustment of line tension, first tension force provides roller far and near to be configured on the second fixed support depending on the required Tension Adjustable of line of cut is whole, the line of cut be drawn out walks around the first outlet roller, first tension force provides roller and the first lambda line roller, and be provided enough tension force.In like manner, when line of cut generation secondary break, break line treatment device of the present invention can by the second outlet roller and the second lambda line roller configuration at the secondary break place close to line of cut, and the required tension scheme that the second tension force provides roller to look line of cut is in position far away, the section engaged after secondary break of line of cut just by being wound in the second outlet roller, the second tension force provides roller and the second lambda line roller, and is provided enough tension force.By break line treatment device of the present invention, wire-electrode cutting device does not need the line of cut giving up broken position, and line of cut is still evenly distributed on guide wheel, makes all can be cut by the plug of wire-electrode cutting device, and can not waste plug.
For above-mentioned feature and advantage of the present invention can be become apparent, special embodiment below, and coordinate accompanying drawing to be described in detail below.
Accompanying drawing explanation
Fig. 1 is wherein a part of schematic diagram being configured in the cutting chamber of wire-electrode cutting device of a kind of break line treatment device according to one embodiment of the invention;
Fig. 2 is the schematic diagram being configured in the bobbin room of wire-electrode cutting device according to another part of a kind of break line treatment device of one embodiment of the invention;
Fig. 3 is the first support bracket fastened schematic diagram of the break line treatment device of Fig. 1;
Fig. 4 is the exploded perspective view of Fig. 3;
Fig. 5 is the schematic diagram of the first fixed support of the break line treatment device of Fig. 1, the 4th fixed support and fixed strip bar;
Fig. 6 is the schematic flow sheet of a kind of break line treatment method according to one embodiment of the invention.
Description of reference numerals:
10: wire-electrode cutting device;
11: cutting chamber;
12: bobbin room;
13: guide wheel;
14: original lambda line roller;
15: original outlet roller;
16: line of cut;
100: break line treatment device;
110: the first fixed supports;
112: guide channel;
114: the first directional bearings;
115: the first outlet rollers;
120: the second fixed supports;
125: the first tension force provide roller;
130: the three fixed supports;
135: the first lambda line rollers;
140: the second outlet rollers;
145: the four fixed supports;
150: the second tension force provide roller;
160: the second lambda line rollers;
165: the five fixed supports;
170: fixed strip bar;
172: screw rod;
174: nut;
180: the six fixed supports;
200: break line treatment method;
210 ~ 270: step.
Detailed description of the invention
Fig. 1 is wherein a part of schematic diagram being configured in the cutting chamber of wire-electrode cutting device of a kind of break line treatment device according to one embodiment of the invention.Fig. 2 is the schematic diagram being configured in the bobbin room of wire-electrode cutting device according to another part of a kind of break line treatment device of one embodiment of the invention.
Refer to Fig. 1 and Fig. 2, the break line treatment device 100 of the present embodiment is suitable for being arranged on wire-electrode cutting device 10.In the present embodiment, wire-electrode cutting device 10 has cutting chamber 11 as shown in Figure 1 and bobbin room 12 as shown in Figure 2.In cutting chamber 11, wire-electrode cutting device 10 comprises multiple guide wheel 13, original lambda line roller 14, original outlet roller 15 and walks around the line of cut 16 of original lambda line roller 14, these guide wheels 13 and original outlet roller 15.Specifically, after the line of cut 16 of rolling goes out the pull-out of winding apparatus (not shown) from one, from the left of Fig. 1, these guide wheels 13 are wound in equably with special angle by original lambda line roller 14, again from the right of Fig. 1 by after original outlet roller 15, be involved in a wrap-up (not shown).In cutting process, line of cut 16 can be released from the above-mentioned winding apparatus that goes out and be retracted to above-mentioned wrap-up constantly, and makes to be cut into multi-plate chip (not shown) by the plug (not shown) of line of cut 16.
In the operation of cutting on line device 10, because line of cut 16 is with guide wheel 13 or plug wears away, may make line of cut 16 that the situation broken occurs.In the present embodiment, when line of cut 16 breaks, can by the pull-out welding of the two ends at line of cut 16 broken string place, make broken string engaged after can continue use.But, because the section of line of cut 16 at former broken string place is drawn out, and make whole piece line of cut 16 cannot maintain original tension force to carry out cutting operation.In the present embodiment, by cutting on line device 10 configures break line treatment device 100, to make the whole piece line of cut 16 after joint can maintain required tension force, and original cutting operation can be carried out.
To introduce in detail break line treatment device 100 below.Please refer to Fig. 1 and Fig. 2, break line treatment device 100 comprises the first fixed support 110, first outlet roller 115, second fixed support 120, first tension force provides roller 125, the 3rd fixed support 130 and the first lambda line roller 135.
First fixed support 110 and the 3rd fixed support 130 to be suitable for being fixed on the wire-electrode cutting device 10 in cutting chamber 11 and to be positioned at the side of these guide wheels 13.First outlet roller 115 and the first lambda line roller 135 are configured at the first broken string place close to line of cut 16 on the first fixed support 110 and the 3rd fixed support 130 respectively adjustably.
Fig. 3 is the first support bracket fastened schematic diagram of the break line treatment device of Fig. 1.In the present embodiment, the first fixed support 110 has guide channel 112, establishes for the first outlet roller 115 is sliding and is fixed thereon.In the present embodiment, second fixed support 120 and the 3rd fixed support 130 are also to provide roller 125 and sliding the establishing of the first lambda line roller 135 to fix to desired location for the first tension force by the mode identical with the first fixed support 110, just no longer add to repeat herein.
Go back to Fig. 1, the position of the visual first broken string of operator, the first outlet roller 115 and the first lambda line roller 135 are arranged near former broken string place, guide out the line of cut 16 of this section.In addition, in the present embodiment, first lambda line roller 135 is parallel to original lambda line roller 14, and the first outlet roller 115 is parallel to original outlet roller 15, with enable line of cut 16 at the section be again connected with the angle identical with other sections around entering and leaving guide wheel 13, reduce because angle is different and cause impact when plug is cut.
In addition, the second fixed support 120 is suitable for being fixed on away from guide wheel 13 place on wire-electrode cutting device 10, such as, be the bobbin room 12 shown in Fig. 2.First tension force provides roller 125 adjustable to be configured on the second fixed support 120 far and nearly.During due to the line of cut 16 of disconnection will be engaged, line of cut 16 can be needed to be pulled away from the certain length of guide wheel 13, in order to the tension force providing line of cut 16 enough, second fixed support 120 of the present embodiment is specially arranged on the other bobbin room 12 of cutting chamber 11, and the first tension force provides roller 125 again according to the relative position of tension adjustment on the second fixed support 120 needed for line of cut 16.Thus, again be connected and be drawn out in the line of cut 16 that guide wheel 13 is a bit of walk around the first outlet roller 115, first tension force roller 125 and the first lambda line roller 135 be provided time, and make the tight degree that the line of cut 16 of this section can reach required, and then whole piece line of cut 16 is allowed to have enough tension force.
Certainly, in other embodiments, second fixed support 120 and the first tension force provide roller 125 also can be arranged in cutting chamber 11 compared with the position away from guide wheel 13, line of cut 16 not necessarily needs to be configured in the region beyond cutting chamber 11, as long as can reach required tension force after walking around the first outlet roller 115, first tension force and providing roller 125 and the first lambda line roller 135.
In the present embodiment, break line treatment device 100 also comprises the second outlet roller 140, second tension force provides roller 150 and the second lambda line roller 160.Because wire-electrode cutting device 10 is when operating, there is the situation of broken string in the line of cut 16 that also may have other positions, when there is the situation of this secondary break, similarly, second outlet roller 140 and the second lambda line roller 160 can be configured in close to the position that line of cut 16 breaks in second time on wire-electrode cutting device 10 by operator, to guide out the line of cut 16 close to second time broken string place.Further, adjusting the second tension force depending on the tension force needed for line of cut 16 provides roller 150 to be configured at the position of bobbin room 12.Again the line of cut 16 be connected after second time broken string walks around the second outlet roller 140, second tension force provides roller 150 and the second lambda line roller 160, to maintain the tension force needed for line of cut.
In the present embodiment, as shown in Figure 1, break line treatment device 100 also comprises the 4th fixed support 145 and the 5th fixed support 165.4th fixed support 145 and the 5th fixed support 165 to be individually fixed on wire-electrode cutting device 10 and to be positioned at this side of these guide wheels 13.Second outlet roller 140 and the second lambda line roller 160 are configured on the 4th fixed support 145 and the 5th fixed support 165 respectively adjustably, to be arranged on close to the position of line of cut 16 at second time broken string.In addition, as shown in Figure 2, in the present embodiment, 150, roller is provided to be provide with the first tension force in the same manner as roller 125 to be fixed on the second fixed support 120 at the second tension force in bobbin room 12.
Certainly, in other embodiments, the factors such as the visual first broken string of operator and the position of secondary break, support bracket fastened supportive, determine whether allowing the first outlet roller 115 and the second outlet roller 140 share the first fixed support 110, or the first lambda line roller 135 and shared 3rd fixed support 130 of the second lambda line roller 160.In other words, in cutting chamber, support bracket fastened quantity is not necessarily identical or different with number of rollers.In addition, the first tension force in bobbin room 12 provides roller 125 and the second tension force to provide roller 150 also can be arranged on different fixed supports, not with the above-mentioned system that is limited.
It is worth mentioning that, in the present embodiment, because the second tension force provides roller 150 and the first tension force to provide roller 125 to be all fixed on the second fixed support 120, roller 125 and the second tension force is provided to provide the line of cut 16 of roller 150 mutually to disturb in order to avoid hook is around in the first tension force, on the not homonymy that first tension force provides roller 125 and the second tension force to provide roller 150 to be configured in the second fixed support 120 respectively, or rather, in the present embodiment, first tension force provides roller 125 to be configured at the second fixed support 120 in the position of drawing upper left side, second tension force provides 150, roller to be configured at the position on the second fixed support 120 right side on drawing, can be spaced a distance with the line of cut 16 making hook be around in both.
In addition, when multiple fixed support is configured in this side of guide wheel 13, due to restriction spatially, in order to avoid structurally mutually disturbing, Fig. 4 is the exploded perspective view of Fig. 3.Refer to Fig. 4, the first fixed support 110 comprises the first directional bearing 114, and in the present embodiment, the first directional bearing 114 is ball bearing, and it can provide universal rotational, to adjust the angle of the first fixed support 110.In like manner, second fixed support 120 and the 3rd fixed support 130 also can comprise the second directional bearing (not shown) and the 3rd directional bearing (not shown) respectively, adjusted to make the visual demand of angle of the second fixed support 120 and the 3rd fixed support 130, just do not add to repeat herein.
In addition, due to restriction spatially, wire-electrode cutting device 10 may not have enough spaces directly lock thereon to allow these fixed supports in this side of guide wheel 13, provides other mode a kind of to arrange fixed support below.Fig. 5 is the schematic diagram of the first fixed support of the break line treatment device of Fig. 1, the 4th fixed support and fixed strip bar.Please refer to Fig. 1 and Fig. 5, break line treatment device 100 also comprises multiple fixed strip bar 170, is vertically fixed at least one in the first fixed support 110 and the 3rd fixed support 130.Wherein at least one of the 4th fixed support 145 and the 5th fixed support 165 is configured on wire-electrode cutting device 10 by these fixed strip bars 170.
Specifically, in the present embodiment, break line treatment device 10 comprises two fixed strip bars 170, and each fixed strip bar 170 comprises screw rod 172 and screws in multiple nuts 174 of screw rod 172.Screw rod 172 can to penetrate in the guide channel 112 of the first fixed support 110 and to fix the position of screw rod 172 relative to the first fixed support 110 by upper and lower nut 174.In addition, screw rod 172 again through the guide channel of the 4th fixed support 145, and can fix the position of the 4th fixed support 145 relative to screw rod 172 by the nut 174 that guide channel is upper and lower.By the way, the 4th fixed support 145 is just fixed on the first fixed support 110 by fixed strip bar 170.
Certainly, in other embodiments, the form of the 4th fixed support 145 also can be identical with the form of the first fixed support 110, on direct locking cutting on line device 10, and do not need to be for fixing to wire-electrode cutting device 10 by fixed strip bar 170, first fixed support 110, the form of the 4th fixed support 145 is not with the above-mentioned system that is limited.
Go back to Fig. 1, in the present embodiment, the first fixed support 110 is positioned at different horizontal planes from the 3rd fixed support 130, and that is, the first outlet roller 115 and the first lambda line roller 135 are positioned at different level.In addition, original lambda line roller 14 and the first lambda line roller 135 are fixed on the diverse location on the 3rd fixed support 130, are positioned at same horizontal plane in fact to make original lambda line roller 14 and the first lambda line roller 135.Second 160, lambda line roller is positioned at lower horizontal plane because of space constraint.In addition, the first fixed support 110 and one the 6th fixed support 180 are positioned at same horizontal plane in fact, and original outlet roller 15 is fixed on the 6th fixed support 180, and therefore, original outlet roller 15 and the first outlet roller 115 are positioned at same horizontal plane in fact.Second 140, outlet roller is limited to space and is positioned at higher horizontal plane.
Certainly, in other embodiments, relative position between original lambda line roller 14, first lambda line roller 135 and the second lambda line roller 160 and the visual real space of relative position between original outlet roller 15, first outlet roller 115 and the second outlet roller 140 adjust, not with the above-mentioned system that is limited.In addition, if the length of the first fixed support 110 is enough, original outlet roller 15 also can be fixed on the first fixed support 110, and original outlet roller 15 is fixed on mode on wire-electrode cutting device 10 not with the above-mentioned system that is limited.
Fig. 6 is the schematic flow sheet of a kind of break line treatment method according to one embodiment of the invention.Refer to Fig. 6, the break line treatment method 200 of the present embodiment is applicable to above-mentioned wire-electrode cutting device 10, but not as limit.Break line treatment method 200 Bao draws together Xia row Bu Zhou ︰ and pulls out the two ends of line of cut 16 disconnection for the first time and these two ends (step 210) of joint line of cut 16.Fix on the first fixed support 110, second fixed support 120 of break line treatment device 100, the 3rd fixed support 130 to wire-electrode cutting device 10, wherein the first fixed support 110 and the 3rd fixed support 130 are positioned at the side of these guide wheels 13, and the second fixed support 120 is positioned at away from these guide wheels 13 place (step 220).Then, the first outlet roller 115, first tension force configuring break line treatment device 100 adjustably provides roller 125 and the first lambda line roller 135 on the first fixed support 110, second fixed support 120 and the 3rd fixed support 130, and wherein the first outlet roller 115 and the first lambda line roller 135 are positioned at the first broken string place (step 230) close to line of cut 16.Thereafter, the line of cut 16 that is again connected after broken string is for the first time walked around the first outlet roller 115, first tension force roller 125 and the first lambda line roller 135 is provided, with make line of cut 16 can maintain needed for tension force (step 240).
In other embodiments, when line of cut 16 occurs to disconnect for the second time, break line treatment method also comprises the following steps: the two ends that pull-out line of cut 16 second time disconnects and engages line of cut 16 these two ends (step 250) in disconnection for the second time.Then, the second outlet roller 140, second tension force configuring break line treatment device 100 adjustably provides roller 150 and the second lambda line roller 160 on wire-electrode cutting device 10, and wherein the second outlet roller 140 and the second lambda line roller 160 are positioned at second time broken string place (step 260) close to line of cut 16.In step 260, also comprise the following steps: on the 4th fixed support 145 of fixing break line treatment device 100, the 5th fixed support 165 to wire-electrode cutting device 10, configure (step 265) adjustably for the second outlet roller 140 and the second lambda line roller 160.Finally, the line of cut 16 that is again connected after second time broken string is walked around the second outlet roller 140, second tension force roller 150 and the second lambda line roller 160 is provided, with make line of cut 16 can maintain needed for tension force (step 270).
It should be noted that, the order engaging line of cut 16 in step 210 can prior to step 220 and step 230, or be later than step 220 and step 230, and, the order engaging line of cut 16 in step 250 can prior to step 260 and step 265, or be later than step 260 and step 265, unrestricted in order.In addition, though above-mentioned only to break for the first time, secondary break, even if the broken string of more than three times, also can make to operate in a like fashion, in other words, the break line treatment device 100 in this case is applicable to break line treatment method 200 and repeatedly breaks, and broken string number of times is not with the above-mentioned system that is limited.
In sum, when line of cut occurs to break for the first time, by the pull-out welding of the two ends at line of cut broken string place, thereafter in order to enable whole piece line of cut maintain specific tension force, break line treatment device of the present invention is by first, 3rd fixed support is fixed on wire-electrode cutting device, and the first outlet roller and the first lambda line roller are configured at the first broken string place close to line of cut on the first fixed support and the 3rd fixed support respectively, be fixed on wire-electrode cutting device away from guide wheel place (being such as bobbin room) by the second fixed support again, first tension force provides roller far and near to be configured on the second fixed support depending on the required Tension Adjustable of line of cut is whole, the line of cut be drawn out walks around the first outlet roller, first tension force provides roller and the first lambda line roller, and be provided enough tension force.In like manner, when line of cut generation secondary break, break line treatment device of the present invention can by the second outlet roller and the second lambda line roller configuration at the secondary break place close to line of cut, and the required tension scheme that the second tension force provides roller to look line of cut is in position far away, the section engaged after secondary break of line of cut just by being wound in the second outlet roller, the second tension force provides roller and the second lambda line roller, and is provided enough tension force.By break line treatment device of the present invention, wire-electrode cutting device does not need the line of cut giving up broken position, and line of cut is still evenly distributed on guide wheel, makes all can be cut by the plug of wire-electrode cutting device, and can not waste plug.In addition, can be drawn out and enter guide wheel with special angle (angle identical with other parts that line of cut is wrapped on guide wheel) to make the line of cut near former gap, original lambda line roller is parallel to make the first lambda line roller, and the first outlet roller is parallel to original outlet roller, with make line of cut at the position be again connected can with other positions with identical angle around entering and leaving guide wheel, with the cutting angle providing plug consistent.
Last it is noted that above each embodiment is only in order to illustrate technical scheme of the present invention, be not intended to limit; Although with reference to foregoing embodiments to invention has been detailed description, those of ordinary skill in the art is to be understood that: it still can be modified to the technical scheme described in foregoing embodiments, or carries out equivalent replacement to wherein some or all of technical characteristic; And these amendments or replacement, do not make the essence of appropriate technical solution depart from the scope of various embodiments of the present invention technical scheme.
Claims (20)
1. a break line treatment device, is characterized in that, is suitable for being arranged on wire-electrode cutting device, and this wire-electrode cutting device comprises multiple guide wheel and is wound in the line of cut of those guide wheels, and this break line treatment device comprises:
First fixed support, to be suitable for being fixed on this wire-electrode cutting device and to be positioned at the side of those guide wheels;
First outlet roller, is configured at the first broken string place close to this line of cut on this first fixed support adjustably;
Second fixed support, is suitable for being fixed on this wire-electrode cutting device away from those guide wheel places;
First tension force provides roller, is configured on this second fixed support adjustably;
3rd fixed support, to be suitable for being fixed on this wire-electrode cutting device and to be positioned at this sides of those guide wheels; And
First lambda line roller, be configured at the first broken string place close to this line of cut on the 3rd fixed support adjustably, wherein again be connected after first broken string this line of cut walks around this first outlet roller, this first tension force provides roller and this first lambda line roller, to maintain the tension force needed for this line of cut.
2. break line treatment device according to claim 1, is characterized in that, also comprise:
Second outlet roller, is suitable for being fixed on adjustably the second time broken string place close to this line of cut on this wire-electrode cutting device;
Second tension force provides roller, is suitable for being configured at adjustably on this wire-electrode cutting device away from those guide wheel places; And
Second lambda line roller, be suitable for being fixed on adjustably the second time broken string place close to this line of cut on this wire-electrode cutting device, wherein second time broken string after be again connected this line of cut walks around this second outlet roller, this second tension force provides roller and this second lambda line roller, to maintain the tension force needed for this line of cut.
3. break line treatment device according to claim 2, is characterized in that, also comprise:
4th fixed support, being fixed on this wire-electrode cutting device and being positioned at this sides of those guide wheels, wherein this second outlet roller is configured on the 4th fixed support adjustably; And
5th fixed support, being fixed on this wire-electrode cutting device and being positioned at this sides of those guide wheels, wherein this second lambda line roller is configured on the 5th fixed support adjustably.
4. break line treatment device according to claim 3, is characterized in that, also comprise:
Multiple fixed strip bar, is vertically fixed at least one in this first fixed support and the 3rd fixed support, and wherein the 4th fixed support and the 5th support bracket fastened at least one are configured on this wire-electrode cutting device by those fixed strip bars.
5. break line treatment device according to claim 4, is characterized in that, respectively this fixed strip bar comprises screw rod and screws in multiple nuts of this screw rod.
6. break line treatment device according to claim 2, is characterized in that, this second tension force provides roller to be configured at adjustably on this second fixed support.
7. break line treatment device according to claim 1, it is characterized in that, this wire-electrode cutting device comprises cutting chamber and bobbin room, those guide wheels, this first outlet roller and this first lambda line roller are positioned at this cutting chamber, this first tension force provides roller to be positioned at this bobbin room, and a part for this line of cut be again connected is pulled to this bobbin room from this cutting chamber and walks around this first tension force and provides roller.
8. break line treatment device according to claim 1, it is characterized in that, this wire-electrode cutting device comprises and is fixed on this wire-electrode cutting device and is positioned at the original lambda line roller of this side of those guide wheels and original outlet roller, this line of cut is before being wound in those guide wheels and afterwards respectively through this original lambda line roller and this original outlet roller, this the first lambda line roller is parallel to this original lambda line roller, and this first outlet roller is parallel to this original outlet roller, to make this line of cut of being again connected with special angle around entering and leaving those guide wheels.
9. break line treatment device according to claim 8, is characterized in that, also comprise:
6th fixed support, being suitable for being fixed on this wire-electrode cutting device and being positioned at this sides of those guide wheels, wherein this original lambda line roller is fixed on this first fixed support, and this original outlet roller is fixed on the 6th fixed support.
10. break line treatment device according to claim 1, it is characterized in that, this first fixed support, this second fixed support and the 3rd fixed support comprise the first directional bearing, the second directional bearing and the 3rd directional bearing respectively, to adjust this first fixed support, this second fixed support and the 3rd support bracket fastened angle.
11. 1 kinds of break line treatment methods, is characterized in that, be applicable to wire-electrode cutting device, and this wire-electrode cutting device comprises multiple guide wheel and to be wound on those guide wheels and the line of cut be disconnected for the first time, and this break line treatment method comprises:
Pull out two ends that this line of cut disconnects for the first time and engage these two ends of this line of cut;
Fix the first fixed support of break line treatment device, the second fixed support, the 3rd fixed support on this wire-electrode cutting device, wherein this first fixed support and the 3rd fixed support are positioned at the side of those guide wheels, and this second fixed support is positioned at away from those guide wheel places;
Configure the first outlet roller of this break line treatment device adjustably, the first tension force provides roller and the first lambda line roller on this first fixed support, this second fixed support and the 3rd fixed support, wherein this first outlet roller and this first lambda line roller are positioned at the first broken string place close to this line of cut; And
By for the first time broken string after be again connected this line of cut walks around this first outlet roller, this first tension force provides roller and this first lambda line roller, with make this line of cut can maintain needed for tension force.
12. break line treatment methods according to claim 11, is characterized in that, this line of cut second time occurs and disconnects, and this break line treatment method also comprises:
Pull out the two ends of this line of cut second time disconnection and engage this line of cut these two ends in second time disconnection;
Configure the second outlet roller of this break line treatment device adjustably, the second tension force provides roller and the second lambda line roller on this wire-electrode cutting device, wherein this second outlet roller and this second lambda line roller are positioned at the second time broken string place close to this line of cut; And
By second time broken string after be again connected this line of cut walks around this second outlet roller, this second tension force provides roller and this second lambda line roller, with make this line of cut can maintain needed for tension force.
13. break line treatment methods according to claim 12, is characterized in that, in configuration this second outlet roller of this break line treatment device and the step of this second lambda line roller, also comprise:
Fix the 4th fixed support of this break line treatment device, the 5th fixed support on this wire-electrode cutting device, configure adjustably for this second outlet roller and this second lambda line roller.
14. break line treatment methods according to claim 13, it is characterized in that, this break line treatment device also comprises multiple fixed strip bar, vertically be fixed at least one in this first fixed support and the 3rd fixed support, wherein the 4th fixed support and the 5th support bracket fastened at least one are configured on this wire-electrode cutting device by those fixed strip bars.
15. break line treatment methods according to claim 14, is characterized in that, respectively this fixed strip bar comprises screw rod and screws in multiple nuts of this screw rod.
16. break line treatment methods according to claim 12, is characterized in that, this second tension force provides roller to be configured at adjustably on this second fixed support.
17. break line treatment methods according to claim 11, it is characterized in that, this wire-electrode cutting device comprises cutting chamber and bobbin room, those guide wheels, this first outlet roller and this first lambda line roller are positioned at this cutting chamber, this first tension force provides roller to be positioned at this bobbin room, and a part for this line of cut be again connected is pulled to this bobbin room from this cutting chamber and walks around this first tension force and provides roller.
18. break line treatment methods according to claim 11, it is characterized in that, this wire-electrode cutting device comprises and is fixed on this wire-electrode cutting device and is positioned at the original lambda line roller of this side of those guide wheels and original outlet roller, this line of cut is before being wound in those guide wheels and afterwards respectively through this original lambda line roller and this original outlet roller, this the first lambda line roller is parallel to this original lambda line roller, and this first outlet roller is parallel to this original outlet roller, to make this line of cut of being again connected with special angle around entering and leaving those guide wheels.
19. break line treatment methods according to claim 18, it is characterized in that, this break line treatment device also comprises the 6th fixed support, to be suitable for being fixed on this wire-electrode cutting device and to be positioned at this sides of those guide wheels, wherein this original lambda line roller is fixed on this first fixed support, and this original outlet roller is fixed on the 6th fixed support.
20. break line treatment methods according to claim 11, it is characterized in that, this first fixed support, this second fixed support and the 3rd fixed support comprise the first directional bearing, the second directional bearing and the 3rd directional bearing respectively, to adjust this first fixed support, this second fixed support and the 3rd support bracket fastened angle.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW103121554 | 2014-06-23 | ||
| TW103121554A TWI564133B (en) | 2014-06-23 | 2014-06-23 | Broken wire processing device and broken wire processing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105196431A true CN105196431A (en) | 2015-12-30 |
| CN105196431B CN105196431B (en) | 2017-03-08 |
Family
ID=54944553
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410621472.9A Expired - Fee Related CN105196431B (en) | 2014-06-23 | 2014-11-06 | Wire breakage processing device and wire breakage processing method |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN105196431B (en) |
| TW (1) | TWI564133B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115041995A (en) * | 2022-06-27 | 2022-09-13 | 青岛高测科技股份有限公司 | Feeding device and cutting equipment |
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| JPS5927296B2 (en) * | 1978-05-09 | 1984-07-04 | 三菱電機株式会社 | Wire breakage detection method for wire cut electrical processing equipment |
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Also Published As
| Publication number | Publication date |
|---|---|
| TWI564133B (en) | 2017-01-01 |
| TW201600294A (en) | 2016-01-01 |
| CN105196431B (en) | 2017-03-08 |
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