CN105175961B - Preparation method of chlorinated polyvinyl chloride modified material - Google Patents

Preparation method of chlorinated polyvinyl chloride modified material Download PDF

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CN105175961B
CN105175961B CN201510356956.XA CN201510356956A CN105175961B CN 105175961 B CN105175961 B CN 105175961B CN 201510356956 A CN201510356956 A CN 201510356956A CN 105175961 B CN105175961 B CN 105175961B
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polyvinyl chloride
parts
chlorinated polyvinyl
pigment
stabilizer
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CN105175961A (en
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周健
丁海林
陈志健
顾玲玲
毛佳敏
徐泽平
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Heilongjiang Xinda Enterprise Group Co Ltd
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Jiangsu University of Technology
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Abstract

The invention discloses a preparation method of a chlorinated polyvinyl chloride modified material, which is prepared from the following components in parts by weight: 100 parts of chlorinated polyvinyl chloride resin, 1-5 parts of composite lubricant, 5-10 parts of composite heat stabilizer, 5-15 parts of filler, 5-20 parts of toughening agent, 3-10 parts of processing aid and 0.5-3 parts of pigment. The preparation method comprises the following steps: weighing the components according to the formula for later use; firstly, pouring chlorinated polyvinyl chloride resin into a high-speed mixer for mixing, then pouring a composite heat stabilizer, finally pouring a composite lubricant, a filler, a toughening agent, a processing aid and a pigment for mixing to 105-120 ℃, discharging and cooling; and melting, extruding and hot-cutting the cooled mixed material to obtain the chlorinated polyvinyl chloride modified material. The chlorinated polyvinyl chloride modification of the invention overcomes the problems of large melt viscosity and difficult molding processing, and the obtained product has high impact strength, good surface smoothness and high thermal stability.

Description

A kind of material modified preparation method of chliorinated polyvinyl chloride
The application is Application No. 201310071388.X, and the applying date is on March 6th, 2013, and invention and created name is " chlorine Chlorinated polynvinyl chloride (CPVC) is material modified and preparation method thereof " application for a patent for invention divisional application.
Technical field
The present invention relates to a kind of preparation method of polymer composite, and in particular to a kind of chliorinated polyvinyl chloride is modified material The preparation method of material.
Background technology
Chliorinated polyvinyl chloride(CPVC)It is by polyvinyl chloride(PVC)It is made by chlorination modified.After chlorination modified, material Chlorinity has brought up to 63%~68% by 56.7%, so that the molecular link polarity of material increases, intermolecular force strengthens, Chemical stability increase, makes mechanical property, resistance to chemical corrosion and the fire resistance of material be greatly improved. And it is chlorination modified after, vicat softening temperature has brought up to 90 DEG C~125 DEG C by 72 DEG C~82 DEG C so that the heat resistance of material Improve 20%~40%.Therefore chliorinated polyvinyl chloride has excellent chemical resistance, anti-flammability, mechanical property and heat-resisting Property, chemical pipeline, water supply line and pipe fitting production are can be widely used for, is a kind of model engineering plastic having a extensive future.
But, with the raising of chlorinity, while some performances are improved, also show partial properties not Foot:(1)Because chliorinated polyvinyl chloride material melt viscosity is big, machine-shaping is difficult, cause the surface smoothness of its product poor, And Some Mechanical Properties(Such as impact strength)It is relatively low.(2)Although the heat resistance of material has been improved, heat endurance is not It is high.
Some auxiliary agents will generally be added during chliorinated polyvinyl chloride material is prepared to improve its performance, main bag Include toughener, processing aid, lubricant, stabilizer(Mainly heat stabilizer), filler etc..
Although shock resistance auxiliary agent(Such as ACR, MBS, CPE)It is to influence the principal element of material impact strength, still, For chliorinated polyvinyl chloride material, because its melt viscosity is larger, molding processibility is poor so that lubricating system is for anti- Impact strength is also particularly important.On the other hand, melt viscosity is too small can also cause material to be not easy to plasticizing, and then can also influence system The impact strength of product.Therefore, good lubricating system is for the mechanical property of chliorinated polyvinyl chloride, particularly impact strength It is particularly important, and also had greatly improved effect for the surface smoothness of product.
Because chliorinated polyvinyl chloride material is in molding process, melt on the one hand in flow process inside it itself There is interior friction, on the other hand also produce external friction with machine barrel inner surface and screw surface, it is therefore desirable to in-lubricant and External lubricant is acted on simultaneously, and consumption is extremely very crucial.Chinese patent literature CN102532763A, CN102532762A, CN102134360A, CN102040785A, CN101880429A and CN102190841A etc. disclose chliorinated polyvinyl chloride The conventional lubricant of material.In-lubricant and external lubricant improvement chlorination are adopted as Chinese patent literature CN102040785A is disclosed The mechanical property of pvc material, but its impact strength only only increases to 1.6KJ/m2, tensile strength is also to bring up to 21.4MPa.The impact strength of chliorinated polyvinyl chloride material is maximum disclosed in same Chinese patent literature CN102190841A Only 9.2KJ/m2.And chliorinated polyvinyl chloride material disclosed in impact strength highest Chinese patent literature CN101880429A But 14KJ/m2
Therefore above-mentioned lubricating system is also undesirable for the shock resistance improvement of chliorinated polyvinyl chloride material.
The effect of heat stabilizer is to improve the heat endurance of chliorinated polyvinyl chloride material.The heat stabilizer bag generally used Include lead salts, terres rares, organic tin, fatty acid salt, calcium/zinc complex class etc..Such as Chinese patent literature CN102532763A, CN102532762A, CN102134360A, CN102040785A and CN101880429A etc. are disclosed It can use composite thermal stabilizer.Wherein Chinese patent literature CN102532763A embodiment 1,2,4 is even more specific open Calcium/zinc composite stabilizer is with organic tin stabilizer according to 3: 1,2: 1,1: 1 weight than composition composite thermal stabilizer, although Calcium/zinc composite stabilizer has certain heat stabilization for chliorinated polyvinyl chloride material, but thermostable effect is not It is very strong, therefore this composite thermal stabilizer based on calcium/zinc composite stabilizer, supplemented by organic tin stabilizer is for chlorinated polyvinyl chloride The improvement of the heat endurance of vinyl material is unsatisfactory, and its 200 DEG C of heat-stable times are >=60min.
The content of the invention
It is an object of the invention to solve the above problems there is provided it is a kind of with excellent chemical resistance, anti-flammability, It is also poly- with the chlorination that machine-shaping is good, product is excellent in cushion effect, heat endurance is good while mechanical property and heat resistance The material modified preparation method of vinyl chloride.
Realizing the technical scheme of above-mentioned purpose of the present invention is:A kind of chliorinated polyvinyl chloride is material modified, by following weight parts Component be made:100 parts of chlorinated polyvinyl chloride resin, 1~5 part of compounded lubricant, 5~10 parts of composite thermal stabilizer, filler 5 ~15 parts, 5~20 parts of toughener, 3~10 parts of processing aid, 0.5~3 part of pigment.
Described compounded lubricant is by calcium stearate, Tissuemat E and super high molecular weight polysiloxanes according to 1:(1~2) ∶(1~3)Weight than composition.Wherein Tissuemat E uses the low molecular weight polyethylene wax that molecular weight is 1000~5000; The preferred blue star of super high molecular weight polysiloxanes(Chengdu)The GM-100 type silicone plastics additives of new material Co., Ltd production.
Described composite thermal stabilizer by thiol methyl tin and calcium/zinc composite stabilizer according to 4: 1~10: 1 weight ratio Composition.Namely thiol methyl tin is main heat stabilizer, calcium/zinc composite stabilizer is auxiliary heat stabilizer.So can effectively it send out The thiol methyl tin heat stabilization higher to chliorinated polyvinyl chloride material is waved, the auxiliary of calcium/zinc composite stabilizer can be played again Thermally-stabilised and lubrication.Wherein the preferred Nanjing Wei Gede plastics Science and Technology Ltd. of calcium/zinc composite stabilizer produces Nontoxic calcium/the zinc composite stabilizer of CZW-70 types.
Described filler is active nano level calcium carbonate, and active nano level calcium carbonate is even through monoalkoxytitanates Join the treated nanometer grade calcium carbonate of agent;The average grain diameter of nanometer grade calcium carbonate is 500nm~1500nm;Monoalkoxytitanates The weight ratio of coupling agent and nanometer grade calcium carbonate is 0.5: 100~3: 100.Wherein preferred Changzhou of monoalkoxytitanates coupling agent The JL-101 type titanate coupling agents of Jiu Long auxiliary agents Co., Ltd of city production.
Described toughener is MBS(MBS).
Described processing aid is acrylic acid esters co-polymer(ACR).
Described pigment is any pigment suitable for chliorinated polyvinyl chloride, preferably titanium dioxide.
The material modified preparation method of above-mentioned chliorinated polyvinyl chloride, has steps of:1. chlorination is weighed according to formula to gather Vinyl chloride resin, compounded lubricant, composite thermal stabilizer, filler, toughener, processing aid and pigment are stand-by.2. first will Chlorinated polyvinyl chloride resin pours into high-speed mixer(Rotating speed is 800 revs/min~1000 revs/min)In mix to temperature and reach 75 DEG C~85 DEG C, then composite thermal stabilizer is poured into high-speed mixer to continue to mix to temperature reach 88 DEG C~92 DEG C, connect Again to pour into compounded lubricant, filler, toughener, processing aid and pigment in high-speed mixer and continue to mix to temperature 105 DEG C~120 DEG C are reached, mixed material is sent in cooling and stirring device and is cooled to 30 DEG C~40 DEG C by discharging.3. after cooling down Mixed material be sent to melting extrusion in double screw extruder, obtaining chliorinated polyvinyl chloride by using the fervent method of die head changes Property material.
Described filler is active nano level calcium carbonate, and the preparation process of active nano level calcium carbonate is:It will first receive Meter level calcium carbonate pours into high-speed mixer machine(Rotating speed is 800 revs/min~1000 revs/min)In, stirring mixing 3min~ 5min, reaches after 100 DEG C~110 DEG C to temperature, uniformly pours into monoalkoxytitanates coupling agent, continues to stir mixing 15min ~20min is produced.The average grain diameter of nanometer grade calcium carbonate is 500nm~1500nm;Monoalkoxytitanates coupling agent and nanometer The weight ratio of level calcium carbonate is 0.5: 100~3: 100.
Above-mentioned steps 3. in, the temperature in each area of double screw extruder is:T1=100 DEG C~130 DEG C, T2=150 DEG C~160 DEG C, T3=160 DEG C~180 DEG C, T4=180 DEG C~200 DEG C, T5=190 DEG C~210 DEG C, TMould=180 DEG C~200 DEG C.
The good effect that the present invention has:(1)The material modified use super high molecular weight of chliorinated polyvinyl chloride of the present invention is gathered Siloxanes and calcium stearate and Tissuemat E composition compounded lubricant, and its weight is existed than control(1~3)∶1∶(1~ 2).Because super high molecular weight polysiloxanes has interior lubrication and outer lubrication simultaneously, hence it is evident that improve the inside and outside profit of material The harmony of gliding mass system, overcomes the problem of material modified melt viscosity of chliorinated polyvinyl chloride is big, processing and forming is difficult.So that most The product impact strength obtained eventually is greatly improved(Impact strength is more than 20kJ/m2), and surface smoothness substantially improves. (2)The material modified use calcium of chliorinated polyvinyl chloride of the present invention/zinc composite stabilizer auxiliary thiol methyl tin composition compound thermal is steady Determine agent, the not enough defect of thiol methyl tin lubricity made up by the lubrication stabilization of calcium/zinc composite stabilizer well so that Material is with excellent heat resistance(Vicat softening temperature is at 110 DEG C or so)While, also with higher heat endurance (200 DEG C of heat-stable times are more than 70min).(3)The addition of filler would generally reduce the mechanical property of material, and regular grade carbon Sour calcium is larger due to particle diameter, and it adds the increase for also resulting in melt viscosity, therefore, and the present invention is using through monoalkoxytitanates The nanometer grade calcium carbonate that coupling agent treatment is crossed, because nanometer grade calcium carbonate particle diameter is smaller, holds in use as filler Easily occur agglomeration, using monoalkoxytitanates coupling agent treatment nanometer grade calcium carbonate, nanometer grade calcium carbonate group can be prevented Poly- phenomenon, while monoalkoxytitanates coupling agent has good pliability, therefore ensure that the mechanical property of material, and Effectively reduce the increased phenomenon of melt viscosity.
Embodiment
(Embodiment 1)
The chliorinated polyvinyl chloride of the present embodiment is material modified to be made up of the component of following weight:
100kg injection grade chlorinated polyvinyl chloride resin;
The super high molecular weight polysiloxanes of 1kg calcium stearate, 1.5kg Tissuemat E and 1.7kg;Wherein polyethylene Wax uses the low molecular weight polyethylene wax that molecular weight is 2000;Super high molecular weight polysiloxanes uses blue star(Chengdu) The GM-100 type silicone plastics additives of new material Co., Ltd production;
7kg thiol methyl tin and 1.2kg calcium/zinc composite stabilizer;Wherein calcium/zinc composite stabilizer uses south Nontoxic calcium/the zinc composite stabilizer of CZW-70 types of Jingwei Ge De plastics Science and Technology Ltd. production;
7kg active nano level calcium carbonate;
12kg MBS(MBS);
6kg acrylic acid esters co-polymer(ACR);
0.7kg titanium dioxide.
The material modified preparation method of above-mentioned chliorinated polyvinyl chloride has steps of:
1. the poly- silicon of injection grade chlorinated polyvinyl chloride resin, calcium stearate, Tissuemat E, super high molecular weight is weighed according to formula Oxygen alkane, thiol methyl tin, calcium/zinc composite stabilizer, active nano level calcium carbonate, MBS, ACR and titanium dioxide, it is stand-by.
The preparation process of wherein active nano level calcium carbonate is as follows:By 100kg average grain diameters receiving for 500nm~1500nm Meter level calcium carbonate is poured into the high-speed mixer that rotating speed is 900 revs/min, stirring mixing 4min, is reached to temperature after 105 DEG C, The monoalkoxytitanates coupling agent of 1.5kg low melting point is poured into, continues stirring mixing 18min after adding and produces.Monoalkoxy Titanate coupling agent uses the JL-101 type titanate coupling agents of Changzhou Jiu Long auxiliary agents Co., Ltd production.
2. first by injection grade chlorinated polyvinyl chloride resin pour into rotating speed be mix in 900 revs/min of high-speed mixer to Temperature be 80 DEG C, then thiol methyl tin and calcium/zinc composite stabilizer are poured into high-speed mixer mix to temperature be 90 DEG C, Then again by calcium stearate, Tissuemat E, super high molecular weight polysiloxanes, active nano level calcium carbonate, MBS, ACR and titanium white Powder pours into high-speed mixer that to continue to mix to temperature be 115 DEG C, and mixed material is sent in cooling and stirring device and stirred by discharging Mix down and be cooled to 40 DEG C.
3. the mixed material after cooling is sent to melting extrusion in double screw extruder, by using the fervent method of die head Obtain chliorinated polyvinyl chloride material modified.
The temperature in each area of double screw extruder is:T1=100 DEG C~130 DEG C, T2=150 DEG C~160 DEG C, T3=160 DEG C~180 DEG C, T4=180 DEG C~200 DEG C, T5=190 DEG C~210 DEG C, TMould=190℃。
(2~embodiment of embodiment 4)
Each embodiment is substantially the same manner as Example 1, and difference is shown in Table 1.
Table 1
Embodiment 1 Embodiment 2 Embodiment 3 Embodiment 4
Injection grade chlorinated polyvinyl chloride resin 100kg 100kg 100kg 100kg
Calcium stearate 1kg 1kg 1kg 1kg
Tissuemat E 1.5kg 1.5kg 1.3kg 1.5kg
Super high molecular weight polysiloxanes 1.7kg 1.7kg 1.7kg 1.7kg
Thiol methyl tin 7kg 7kg 6kg 7kg
Calcium/zinc composite stabilizer 1.2kg 1.2kg 1kg 1.2kg
Active nano level calcium carbonate 7kg 10kg 8kg 6kg
MBS 12kg 10kg 11kg 9kg
ACR 6kg 8kg 8kg 6kg
Titanium dioxide 0.7kg 0.7kg 0.7kg 0.7kg
(Application examples)
1~embodiment of embodiment 4 is obtained respectively chliorinated polyvinyl chloride is material modified to be made plastic standard sample, and surveys Their mechanical property and thermal property is tried, 2 are the results are shown in Table.
Table 2
Test performance Embodiment 1 Embodiment 2 Embodiment 3 Embodiment 4
Tensile strength/MPa 58.3 58.1 59.6 60.2
Elongation at break/% 34.6 37.5 36.4 38.7
Bending strength/MPa 110 109 108 109
Bending modulus/MPa 3011 2989 2960 3012
Impact strength/KJm-2 23.2 21.5 25.6 22.3
Vicat softening temperature/DEG C 108.5 109.1 110.3 112.3
200 DEG C of heat-stable time/min 71.6 72.1 72.5 72.2
As shown in Table 2, the material modified plastic standard sample being made of the chliorinated polyvinyl chloride of each embodiment not only has excellent Different mechanical property and heat resistance, and it is excellent in cushion effect(Notched Izod impact hit intensity is more than 20kJ/m2), heat endurance height (200 DEG C of heat-stable times are more than 70min).
(1~comparative example of comparative example 3)
Each comparative example is substantially the same manner as Example 1, and difference is to be shown in Table 3.
Table 3
Embodiment 1 Comparative example 1 Comparative example 2 Comparative example 3
Injection grade chlorinated polyvinyl chloride resin 100kg 100kg 100kg 100kg
Calcium stearate 1kg 1.5kg 1kg 1kg
Tissuemat E 1.5kg 2kg 1.5kg 1.5kg
Super high molecular weight polysiloxanes 1.7kg - 1.7kg 1.7kg
Thiol methyl tin 7kg 7kg 4kg 7kg
Calcium/zinc composite stabilizer 1.2kg 1.2kg 4kg 1.2kg
Active nano level calcium carbonate 7kg 7kg 7kg -
Nanometer grade calcium carbonate - - - 7kg
MBS 12kg 12kg 12kg 12kg
ACR 6kg 6kg 6kg 6kg
Titanium dioxide 0.7kg 0.7kg 0.7kg 0.7kg
(Contrast application examples)
1~comparative example of comparative example 3 is obtained respectively chliorinated polyvinyl chloride is material modified to be made plastic standard sample, and surveys Their mechanical property and thermal property is tried, 4 are the results are shown in Table.
Table 4
Test performance Embodiment 1 Comparative example 1 Comparative example 2 Comparative example 3
Tensile strength/MPa 58.3 55.5 57.3 50.8
Elongation at break/% 34.6 21.5 25.5 15.3
Bending strength/MPa 110 98.2 100.5 90.2
Bending modulus/MPa 3011 2850 2985 2800
Impact strength/KJm-2 23.2 13.7 21.5 16.6
Vicat softening temperature/DEG C 108.5 105 106 105
200 DEG C of heat-stable time/min 71.6 69.1 62.6 69.3
As shown in Table 4:
(1)By comparative example 1(Lubricant is used as only with calcium stearate and Tissuemat E)Obtained chliorinated polyvinyl chloride changes Property the material modified plastic standard sample being made of chliorinated polyvinyl chloride that is obtained with embodiment 1 of the plastic standard sample that is made of material Compare:Heat endurance is more or less the same, but mechanical property, particularly impact strength are substantially reduced.
(2)By comparative example 2(Composite thermal stabilizer is used as using calcium/zinc composite stabilizer and thiol methyl tin mixed in equal amounts) The chliorinated polyvinyl chloride that the obtained material modified plastic standard sample being made of chliorinated polyvinyl chloride is obtained with embodiment 1 is modified material Expect that the plastic standard sample being made is compared:Mechanical property is more or less the same, but heat endurance is substantially reduced.
(3)By comparative example 3(It could be used without the nanometer grade calcium carbonate through monoalkoxytitanates coupling agent treatment)Obtain The material modified plastic standard sample being made of chliorinated polyvinyl chloride with the chliorinated polyvinyl chloride that embodiment 1 is obtained is material modified is made Plastic standard sample compare:Heat endurance is more or less the same, but multinomial mechanical property is substantially reduced.

Claims (1)

1. the material modified preparation method of a kind of chliorinated polyvinyl chloride, it is characterised in that have steps of:
1. according to it is following formula weigh chlorinated polyvinyl chloride resin, compounded lubricant, composite thermal stabilizer, filler, toughener, Processing aid and pigment are stand-by:100 parts of chlorinated polyvinyl chloride resin, 1~5 part of compounded lubricant, composite thermal stabilizer 5~10 Part, 5~15 parts of filler, 5~20 parts of toughener, 3~10 parts of processing aid, 0.5~3 part of pigment;
Described compounded lubricant is by calcium stearate, Tissuemat E and super high molecular weight polysiloxanes according to 1: 1~2: 1~3 Weight than composition;Described composite thermal stabilizer by thiol methyl tin and calcium/zinc composite stabilizer according to 4: 1~10: 1 weight Amount is than composition;Described filler is active nano level calcium carbonate;Described pigment is titanium dioxide;
2. first chlorinated polyvinyl chloride resin is poured into high-speed mixer to mix to temperature and reaches 75 DEG C~85 DEG C, then will be compound Heat stabilizer, which pours into high-speed mixer to continue to mix to temperature, reaches 88 DEG C~92 DEG C, then again by compounded lubricant, filling Agent, toughener, processing aid and pigment, which are poured into high-speed mixer, to be continued to mix, and is reached 105 DEG C~120 DEG C to temperature, is gone out Material, cooling;
3. the mixed material after cooling is sent to melting extrusion in double screw extruder, obtained by using the fervent method of die head Chliorinated polyvinyl chloride is material modified.
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