CN105172307A - 一种复合树脂透光板生产工艺 - Google Patents

一种复合树脂透光板生产工艺 Download PDF

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CN105172307A
CN105172307A CN201510616140.6A CN201510616140A CN105172307A CN 105172307 A CN105172307 A CN 105172307A CN 201510616140 A CN201510616140 A CN 201510616140A CN 105172307 A CN105172307 A CN 105172307A
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compound resin
resin light
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黄昌盛
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Shenzhen Kaleban Industrial Co Ltd
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Shenzhen Kaleban Industrial Co Ltd
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    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/02—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by a sequence of laminating steps, e.g. by adding new layers at consecutive laminating stations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/043—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of metal
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/12—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/18—Layered products comprising a layer of metal comprising iron or steel
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/20—Layered products comprising a layer of metal comprising aluminium or copper
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/10—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/08—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the cooling method
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure

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Abstract

本发明提供的一种复合树脂透光板生产工艺，其采用PETG透明板、合理的铺助材料和设备，将花草、树枝等天然植物或纺织布类、金属片等无机材料完全熔合、包裹在两块PETG透明板中间，制得复合树脂透光板，其易加工、韧性好、耐冲击、不易破碎，可以切割钻孔，热弯成型效果好，内置的装饰层更富表现力和艺术感，在室内外空间设计和装饰中，有广阔的应用前景和市场潜力。

Description

一种复合树脂透光板生产工艺
技术领域
本发明涉及一种复合树脂透光板生产工艺。
背景技术
目前，现实中用的透明材料最多的是玻璃，但是玻璃的颜色单一，立体感差，容易破裂，加工难度大。
发明内容
本发明的目的在于克服上述现有技术的不足，提供一种复合树脂透光板生产工艺，其复合树脂透光板易加工、韧性好、耐冲击、不易破碎，可以切割钻孔，热弯成型效果好，
本发明是这样实现的，一种复合树脂透光板生产工艺，包括如下步骤：
（1）准备铺助材料和生产设备：铁板一块、合金铝板四块、软胶垫两张和效果纸两张，移动式摆放工作台；
（2）准备待加工材料：两块PETG透明板，用于放置到两块PETG透明板之间的装饰片，装饰片由花草植物标本、金属片、纺织布、印刷胶片和薄膜色片的任一种或几种组合而成；
（3）在移动式摆放工作台上从下至上依次层叠放置铁板、第一块铝合金板、第一张软胶垫、第二块铝合金板、第一张效果纸、第一块PETG透明板、装饰片、第二块PETG透明板、第二张效果纸、第三块铝合金板、第二张软胶垫和第四块铝合金板；
（4）将移动式摆放工作台上依次层叠放置的产品，通过输送架或升降台放置到400吨以上热压机内，在温度为100℃、压强为10kgf/cm2的热压设备内压30分钟，将装饰片融合到两块PETG透明板之间；
（5）在热压机压好后，再将依次层叠放置的产品放置到400吨以上冷压机内，在温度25度、压强为10kgf/cm2的冷压机内压30分钟，使复合树脂透光板定型，即得到需要的复合树脂透光板。
本发明提供的一种复合树脂透光板生产工艺，其采用PETG透明板、合理的铺助材料和设备，将花草、树枝等天然植物或纺织布类、金属片等无机材料完全熔合、包裹在两块PETG透明板中间，制得复合树脂透光板，其易加工、韧性好、耐冲击、不易破碎，可以切割钻孔，热弯成型效果好，内置的装饰层更富表现力和艺术感，在室内外空间设计和装饰中，有广阔的应用前景和市场潜力。
附图说明
图1是本发明实施例提供的复合树脂透光板生产工艺示意图。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述。
如图1所示，本发明实施例提供的一种复合树脂透光板生产工艺，包括如下步骤：
（1）准备铺助材料和生产设备：铁板1一块、合金铝板2四块、软胶垫3两张和效果纸4两张，移动式摆放工作台（未示出）；
（2）准备待加工材料：两块PETG透明板5，用于放置到两块PETG透明板5之间的装饰片6，装饰片6由花草植物标本、金属片、纺织布、印刷胶片和薄膜色片的任一种或几种组合而成；
（3）在移动式摆放工作台上从下至上依次层叠放置铁板1、第一块铝合金板2、第一张软胶垫3、第二块铝合金板2、第一张效果纸4、第一块PETG透明板5、装饰片6、第二块PETG透明板5、第二张效果纸4、第三块铝合金板2、第二张软胶垫3和第四块铝合金板2；
（4）将移动式摆放工作台上依次层叠放置的产品，通过输送架或升降台放置到400吨以上热压机内，在温度为100℃、压强为10kgf/cm2的热压设备内压30分钟，将装饰片6融合到两块PETG透明板5之间；
（5）在热压机压好后，再将依次层叠放置的产品放置到400吨以上冷压机内，在温度25度、压强为10kgf/cm2的冷压机内压30分钟，使复合树脂透光板定型，即得到需要的复合树脂透光板。
本发明提供的一种复合树脂透光板生产工艺，其采用PETG透明板5、合理的铺助材料和设备，将花草、树枝等天然植物或纺织布类、金属片等无机材料完全熔合、包裹在两块PETG透明板5中间，制得复合树脂透光板，其易加工、韧性好、耐冲击、不易破碎，可以切割钻孔，热弯成型效果好，内置的装饰层6更富表现力和艺术感，在室内外空间设计和装饰中，有广阔的应用前景和市场潜力。
以上所述是本发明的优选实施方式，应当指出，对于本技术领域的普通技术人员来说，在不脱离本发明原理的前提下，还可以做出若干改进和润饰，这些改进和润饰也视为本发明的保护范围。

Claims (1)

1.一种复合树脂透光板生产工艺，包括如下步骤：
（1）准备铺助材料和生产设备：铁板一块、合金铝板四块、软胶垫两张和效果纸两张，移动式摆放工作台；
（2）准备待加工材料：两块PETG透明板，用于放置到两块PETG透明板之间的装饰片，装饰片由花草植物标本、金属片、纺织布、印刷胶片和薄膜色片的任一种或几种组合而成；
（3）在移动式摆放工作台上从下至上依次层叠放置铁板、第一块铝合金板、第一张软胶垫、第二块铝合金板、第一张效果纸、第一块PETG透明板、装饰片、第二块PETG透明板、第二张效果纸、第三块铝合金板、第二张软胶垫和第四块铝合金板；
（4）将移动式摆放工作台上依次层叠放置的产品，通过输送架或升降台放置到400吨以上热压机内，在温度为100℃、压强为10kgf/cm2的热压设备内压30分钟，将装饰片融合到两块PETG透明板之间；
（5）在热压机压好后，再将依次层叠放置的产品放置到400吨以上冷压机内，在温度25度、压强为10kgf/cm2的冷压机内压30分钟，使复合树脂透光板定型，即得到需要的复合树脂透光板。
CN201510616140.6A 2015-09-25 2015-09-25 一种复合树脂透光板生产工艺 Pending CN105172307A (zh)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108146053A (zh) * 2017-12-29 2018-06-12 物极建筑装饰材料（上海）有限公司 一种透明彩虹板的加工工艺
CN109454958A (zh) * 2018-11-08 2019-03-12 惠州市笨鸟先飞光学材料有限公司 一种petg-as复合光学扩散板材及制备方法

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Publication number Priority date Publication date Assignee Title
JP2003053892A (ja) * 2001-08-20 2003-02-26 Eidai Co Ltd 化粧板
CN202131743U (zh) * 2011-05-24 2012-02-01 上海色源喷画科技有限公司 透光聚酯装饰板
CN104695667A (zh) * 2015-03-12 2015-06-10 广州乐高建筑科技有限公司 一种彩色装饰板的制造方法

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Publication number Priority date Publication date Assignee Title
JP2003053892A (ja) * 2001-08-20 2003-02-26 Eidai Co Ltd 化粧板
CN202131743U (zh) * 2011-05-24 2012-02-01 上海色源喷画科技有限公司 透光聚酯装饰板
CN104695667A (zh) * 2015-03-12 2015-06-10 广州乐高建筑科技有限公司 一种彩色装饰板的制造方法

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108146053A (zh) * 2017-12-29 2018-06-12 物极建筑装饰材料（上海）有限公司 一种透明彩虹板的加工工艺
CN109454958A (zh) * 2018-11-08 2019-03-12 惠州市笨鸟先飞光学材料有限公司 一种petg-as复合光学扩散板材及制备方法

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