CN105171898A - Manufacturing device for circular concrete cushion block - Google Patents
Manufacturing device for circular concrete cushion block Download PDFInfo
- Publication number
- CN105171898A CN105171898A CN201510573955.0A CN201510573955A CN105171898A CN 105171898 A CN105171898 A CN 105171898A CN 201510573955 A CN201510573955 A CN 201510573955A CN 105171898 A CN105171898 A CN 105171898A
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- Prior art keywords
- cylinder
- support
- base
- plate
- circular
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/29—Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
Abstract
The invention discloses a manufacturing device for a circular concrete cushion block, and solves the problem that the efficiency of manufacturing the circular concrete cushion block by hand is low. The manufacturing device comprises a base, a belt conveyor, a carrying assembly, a transferring assembly and a floating assembly, wherein the belt conveyor is arranged on the rear side of the base; the carrying assembly comprises a first bracket, a first driving mechanism, a first sliding plate, a pulling cylinder, a mounting rack, a bidirectional cylinder and a holder; the carrying assembly is used for carrying a die on the belt conveyor to a part below the first bracket; a sliding block is mounted at the upper part of the base in a sliding manner; the pulling cylinder, which is used for driving the sliding block to move left and right, is arranged between the base and the sliding block; a plurality of lifting cylinders are arranged at the top of the sliding block; a pipeline used for allowing concrete to be poured in the die is arranged below the first bracket; and the floating assembly is arranged on the right side of the base, and is used for floating concrete. The manufacturing device has the advantages that operations of cushion block die carrying, cushion block manufacturing, and floating can be realized sequentially, so that labor is saved.
Description
Technical field
The present invention relates to electric power concrete manufacturing technology field, specifically a kind of circular concrete pad manufacturing installation.
Background technology
In existing power construction process, because construction does not have clear and definite requirement to cushion block quality, the erose concrete pad of use that unit in charge of construction is often random or plastic cushion, erose concrete pad is difficult to the quality ensureing power construction.Carry out at the scene in the processing and manufacturing process of concrete pad, owing to there is no regular cushion block tools, limit by cushion block producer level simultaneously, cause the quality of cushion block to be difficult to reach construction requirement.When making circular concrete pad, be generally manually free-hand carrying out, efficiency is lower.
Summary of the invention
The object of the present invention is to provide a kind of circular concrete pad manufacturing installation, for solving manually free-hand problem of carrying out inefficiency when circular concrete pad makes.
The present invention solves the technical scheme that its technical problem takes: circular concrete pad manufacturing installation, it is characterized in that, it comprises base, ribbon conveyer, mould, carrying assembly, transfer assembly and floating assembly, be provided with ribbon conveyer at the rear side of described base, be provided with photoelectric sensor at the end of described ribbon conveyer;
Described carrying assembly comprises the first support, first driving mechanism, first slide plate, lift cylinder, installing rack, two-way cylinder and clamper, described first support is fixed on the left side of base, the first slide plate is slidably fitted with on the top of described first support, described first support is provided with the first driving mechanism that driving first slide plate is movable, vertical lift cylinder is fixed with in the bottom of described first slide plate, installing rack is fixed with at the piston rod free end of described lift cylinder, two-way cylinder is provided with in the bottom of described installing rack, a jaw be slidably connected with installing rack is respectively equipped with at the piston rod free end of described two-way cylinder, described in each, the free end of jaw is respectively equipped with peg, peg is circular metallic rod, comprise upper and lower two cylinders, and the cylinder diameter of top is less than the cylinder diameter of below, described peg, jaw, two-way cylinder and installing rack constitute the clamper of clamping mould,
Described mould comprises base plate and side plate, described base plate is circular metallic plate, described side plate is the metallic plate of semicircular arc, described in two, the installation end of side plate is hingedly mounted on base plate, described in two, the free end of side plate is provided with the tight locking button cooperatively interacted, and by tight locking button, biside plate after the locking of the free end of biside plate is surrounded a circular cavity; The outer wall of every side plate is respectively equipped with hangers, described hangers is provided with circular hole, the aperture of described circular hole is between the cylindrical external diameter in peg upper and lower;
Slide block is slidably fitted with on the top of described base, the push-and-pull cylinder driving slide block to move left and right is provided with between described base and slide block, some lifting cylinders are provided with at the top of described slide block, when lifting cylinder piston rod stretches out completely, lifting cylinder piston rod free end is placed on base upper surface, when lifting cylinder piston rod is retracted completely, lifting cylinder piston rod free end is placed under base upper surface; Described push-and-pull cylinder, slide block and lifting cylinder constitute transfer assembly;
Be provided with support bar in the front side of described first support, be provided with expansion link on the top of described support bar, described expansion link can move up and down by relative support bar, between described support bar and expansion link, be provided with jackscrew; Be provided with installing hole on the top of described expansion link, in described installing hole, be provided with the pipeline of delivering concrete;
Floating assembly is provided with on the right side of described base, described floating assembly comprises the second support, second driving mechanism, second slide plate, boss, oscillating cylinder, montant and flat board, described second support is fixed on the right side of base and is provided with the breach that molar tool passes on the secondary support bracket, the second slide plate is slidably fitted with on the top of described second support, described second support is provided with the second driving mechanism that driving second slide plate is movable, boss is provided with in the bottom of described second slide plate, from the lower surface of described boss to downward-extension one montant, flat board is installed the free end of described montant is hinged, oscillating cylinder is provided with between one end and boss of described flat board,
Described photoelectric sensor, the first driving mechanism, the second driving mechanism, lift cylinder, lifting cylinder, push-and-pull cylinder are all connected with controller signals with oscillating cylinder.
Further, described first driving mechanism comprises the first motor, driving gear, driven gear, the first gear and the first tooth bar, described first motor is fixed on the first frame upper, described driving gear is fixed on the first motor output end, described first tooth bar is fixed on the first slide plate, described first pinion rotation is arranged on the first support, described driven gear and driving gear engagement fit and with the coaxial setting of the first gear.
Further, described second driving mechanism comprises the second motor, the second gear and the second tooth bar, described second motor is fixed on the second frame upper, and described second gear is fixed on the first motor output end, and described second tooth bar to be fixed on the second slide plate and to coordinate with the second gears meshing.
Further, described first tooth bar and the first gear are two.
Further, pallet is provided with at the piston rod free end of described lifting cylinder.
Further, be provided with riser at the end of described ribbon conveyer, described photoelectric sensor is arranged on riser.
Further, between described hangers and side plate, reinforcement is respectively equipped with.
Further, described hangers is square metallic plate.
The invention has the beneficial effects as follows: circular concrete pad manufacturing installation provided by the invention, mould is transported to working region with ribbon conveyer, carry assembly subsequently and mould is transported to note concrete region, in note concrete region, in mould, inject concrete by pipeline, fill concrete mould, be transported to floating region, in floating region, floating assembly carries out floating to concrete.The present invention, can realize the carrying of pad mould successively, cushion block makes, floating operation, liberate manpower, alleviated the manual labor of people.
Accompanying drawing explanation
Fig. 1 is appearance schematic diagram of the present invention;
Fig. 2 is internal structure schematic diagram of the present invention;
Fig. 3 is the position view of ribbon conveyer and base;
Fig. 4 is the schematic diagram of concrete duct discharge end when being positioned at above mould;
Fig. 5 is the schematic top plan view (removal hangers) of mould;
Fig. 6 is the schematic diagram of floating assembly;
Fig. 7 is the A place partial enlarged drawing in Fig. 1;
Fig. 8 is the schematic diagram of transfer assembly;
Fig. 9 is the movement locus figure of mould;
In figure: 1 base, 11 grooves, 12 cover plates;
2 ribbon conveyers, 21 conveyer belts, 22 risers, 23 photoelectric sensors, 24 carrying rollers;
3 carrying assemblies, 31 first supports, 32 first motors, 33 driving gears, 34 driven gears, 35 first gears, 36 first tooth bars, 37 first slide plates, 38 lift cylinders, 39 installing racks;
4 two-way cylinders, 41 jaws, 42 pegs, 5 support bars, 51 expansion links, 52 jackscrews, 53 pipelines;
6 moulds, 61 base plates, 62 side plates, 63 hangers, 64 circular holes, 65 reinforcements, 66 tight locking buttons, 67 is hinged;
7 slide blocks, 71 push-and-pull cylinders, 72 lifting cylinders, 73 pallets;
8 floating assemblies, 81 second supports, 82 second motors, 83 second gears, 84 second tooth bars, 85 second slide plates, 86 boss, 87 montants, 88 oscillating cylinders, 89 is dull and stereotyped.
Detailed description of the invention
As shown in Figures 1 to 9, the present invention mainly comprises base 1, ribbon conveyer 2, carrying assembly 3, clamper, transfer assembly and floating assembly, is specifically described the present invention below in conjunction with accompanying drawing.
As shown in Figure 1, base 1 is matrix of the present invention, is provided with groove 11 at the top of base, is provided with cover plate 12 above groove, realizes the sealing to groove by cover plate.As shown in Figure 3, be provided with ribbon conveyer 2 at the rear side of base, the conveyer belt 21 of ribbon conveyer is concordant with the upper surface of cover plate.Ribbon conveyer is used for the side delivery mold to base place, riser 22 is provided with in the side of ribbon conveyer end, riser is provided with photoelectric sensor 23, when mold movement is to riser position, photoelectric sensor can sense mould, then by signal transmission to controller, to control the action of ribbon conveyer.Ribbon conveyer is provided with some carrying rollers, some carrying rollers between the conveying roller at two ends, with the mould in support belt and conveyer belt.
As shown in Figure 2, carrying assembly 3 is provided with in the left side of base, carrying assembly comprises the first support 31, first motor 32, driving gear 33, driven gear 34, first gear 35, first tooth bar 36, first slide plate 37, lift cylinder 38 and installing rack 39, first Bracket setting is at the top of chassis left side, the first motor 32 is provided with at the top of the first support, the first slide plate 37 be connected with the first bracket slide is provided with in the below of the first motor, two the first tooth bars 36 are fixed with at the top of the first slide plate, the first gear 35 is provided with above each first tooth bar, first gear and the first tooth bar engagement fit, and the coaxial setting of two first gears be rotatably installed on the first support, the gear shaft of the first gear is fixed with driven gear 34, driving gear 33 is provided with at the first motor output end, driving gear and driven gear engagement fit.When the first motor action, the first slide plate can be driven to move back and forth on the first support.Be fixed with the vertical lift cylinder 38 placed in the bottom of the first slide plate, be fixed with installing rack 39 at the piston rod free end of lift cylinder.
As shown in Figure 2, two-way cylinder 4 is fixed with in the bottom of installing rack, the jaw 41 be slidably connected with installing rack is fixed with at the piston rod free end of two-way cylinder, the essence of jaw is vertical metallic rod of placing, peg 42 is fixed with at the free end of jaw, peg is circular metallic rod, comprises upper and lower two cylinders, and the cylinder diameter of top is less than the cylinder diameter of below.Installing rack, two-way cylinder, jaw and peg constitute clamper.
As shown in Figure 4, be provided with support bar 5 in the front side of cover plate, the top of support bar extend in the inner chamber of an expansion link 51, and expansion link is square metallic rod, and the bottom of expansion link is cavity structure, so that be enclosed within the top of support bar.Between expansion link and support bar, be provided with jackscrew 52, so that realize the relative fixing of expansion link and support bar, be provided with installing hole on the top of expansion link, in installing hole, be provided with the pipeline 53 of delivering concrete.The discharge end of pipeline is positioned at immediately below installing rack, and the mould of ribbon conveyer end can be put on the cover board by carrying assembly, and now the discharge end of pipeline is positioned at the top of mould, and ducted concrete can enter into mould under the effect of water pump.Can according to the height of mould, the relative position of adjustment expansion link and support bar, with the height making the discharge end of pipeline adapt to mould, avoids because pipeline blanking end and die top difference in height cause too greatly concrete splashing.
As shown in Figure 5, mould 6 is circular hollow structure, and the upper end of mould is uncovered, it comprises circular base plate 61 and is arranged on the side plate 62 of two semicircular arcs on base plate, the installation end of biside plate is connected by rotating shaft hinged 67, this rotating shaft is fixed on base plate, and after the free end contact of biside plate, biside plate surrounds a circular cavity.Gap between the lower end of biside plate and base plate is less, spills from gap to avoid the concrete between biside plate.Be respectively equipped with tight locking button 66 at the free end of biside plate, realized the locking of biside plate free end by tight locking button, now biside plate is relatively fixing.As shown in Figure 4, the outer wall of biside plate is respectively equipped with a hangers 63, the essence of hangers is square metallic plate, and hangers is weldingly fixed on side plate, for ensureing the stability that hangers is connected with side plate, is provided with reinforcement 65 between hangers and side plate.As shown in Figure 7, hangers is provided with circular hole, the aperture of this circular hole is between peg upper cylinder and the external diameter of lower cylinder, the cylinder on peg top can extend in this circular hole, peg on two jaws is hung on the ambilateral hangers of mould, realizes " hanging support " to mould, now with this, mould tangles by clamper, can move with carrying assembly.During work, the first action of the first motor, the first slide plate just moves horizontally on the first support, makes clamper be placed in directly over the mould of ribbon conveyer end; Then lift cylinder action, clamper is declined until arrive the range of lift cylinder, now the height of peg is lower than the height of hangers; Then drive two-way cylinder action, two jaws are drawn close mutually until arrive the range of two-way cylinder, now two pegs lay respectively at immediately below two hangers; When then lifting cylinder piston rod retraction, peg is gradually near hangers, until peg extend in the circular hole on hangers, now mould just tangles by clamper.
Transfer assembly is provided with in the groove of base, transfer assembly comprises slide block 7, push-and-pull cylinder 71, lifting cylinder 72 and pallet 73, skid is installed in a groove, as shown in Figure 8, push-and-pull cylinder 71 is provided with between base and slide block, the lifting cylinder 72 of some vertical placements is provided with at the top of slide block, and some lifting cylinder synchronization actions.When lifting cylinder piston rod stretches out, the piston rod of lifting cylinder can be placed in above cover plate one section through cover plate.After lifting cylinder piston rod is retracted, the free end of lifting cylinder piston rod should be placed under the upper surface of cover plate, and now mould is taken on the cover board.Mould on ribbon conveyer is transported to directly over slide block by carrying assembly, and now mould contacts with the piston rod free end of lifting cylinder.Ducted concrete enters into mould and after being filled by mould, the action of push-and-pull cylinder, makes slide block move to the right side of base.Until when push-and-pull cylinder arrives range, lifting cylinder piston rod is retracted, and now mould falls on the cover board; After lifting cylinder piston rod is retracted completely, push-and-pull cylinder counteragent, make slide block get back to initial position, and the right side of base is stayed by mould.
As shown in Figure 2, floating assembly 8 is provided with on the right side of the first support, floating assembly comprises the second support 81, second motor 82, second gear 83, second tooth bar 84, second slide plate 85, boss 86, montant 87, oscillating cylinder 88 and dull and stereotyped 89, second support is fixed on the top on the right side of base, the sidewall of the second support near the first support is provided with breach, and the mould in the first support can enter into the second support through this breach.The second motor 82 is provided with at the top of the second support, the second slide plate 85 be connected with the second bracket slide is provided with in the below of the second motor, as shown in Figure 6, the second tooth bar 84 is provided with at the top of the second slide plate, the second gear 83 engaged with the second tooth bar is provided with at the second motor output end, boss 86 is provided with in the bottom of the second slide plate, the vertical montant 87 placed is fixed with in the bottom of boss, be provided with dull and stereotyped 89 the free end (lower end of montant) of montant is hinged, also hinged in the bottom of boss oscillating cylinder 88 is installed, the piston rod free end of oscillating cylinder and flat board are articulated and connected.When the second motor action, relative second support of the second slide plate can be driven to move forward and backward.When oscillating cylinder piston rod stretches, can drive dull and stereotyped swing, now flat board is concordant with the top of mould bottom, when the second motor action drives the second slide plate to move back and forth, realizes concrete floating in mould by flat board.
As shown in Figure 9, mould on ribbon conveyer can take off by carrying assembly, and be then placed on the top of lifting cylinder, ducted concrete enters into mould, then shift assembly to be transported to by mould in the second support, it is floating that floating assembly realizes TOC.Then the mould in the second support can be taken off, finally leave standstill and wait for that it is dry.
Claims (8)
1. circular concrete pad manufacturing installation, it is characterized in that, it comprises base, ribbon conveyer, mould, carrying assembly, transfer assembly and floating assembly, is provided with ribbon conveyer, is provided with photoelectric sensor at the end of described ribbon conveyer at the rear side of described base;
Described carrying assembly comprises the first support, first driving mechanism, first slide plate, lift cylinder, installing rack, two-way cylinder and clamper, described first support is fixed on the left side of base, the first slide plate is slidably fitted with on the top of described first support, described first support is provided with the first driving mechanism that driving first slide plate is movable, vertical lift cylinder is fixed with in the bottom of described first slide plate, installing rack is fixed with at the piston rod free end of described lift cylinder, two-way cylinder is provided with in the bottom of described installing rack, a jaw be slidably connected with installing rack is respectively equipped with at the piston rod free end of described two-way cylinder, described in each, the free end of jaw is respectively equipped with peg, peg is circular metallic rod, comprise upper and lower two cylinders, and the cylinder diameter of top is less than the cylinder diameter of below, described peg, jaw, two-way cylinder and installing rack constitute the clamper of clamping mould,
Described mould comprises base plate and side plate, described base plate is circular metallic plate, described side plate is the metallic plate of semicircular arc, described in two, the installation end of side plate is hingedly mounted on base plate, described in two, the free end of side plate is provided with the tight locking button cooperatively interacted, and by tight locking button, biside plate after the locking of the free end of biside plate is surrounded a circular cavity; The outer wall of every side plate is respectively equipped with hangers, described hangers is provided with circular hole, the aperture of described circular hole is between the cylindrical external diameter in peg upper and lower;
Slide block is slidably fitted with on the top of described base, the push-and-pull cylinder driving slide block to move left and right is provided with between described base and slide block, some lifting cylinders are provided with at the top of described slide block, when lifting cylinder piston rod stretches out completely, lifting cylinder piston rod free end is placed on base upper surface, when lifting cylinder piston rod is retracted completely, lifting cylinder piston rod free end is placed under base upper surface; Described push-and-pull cylinder, slide block and lifting cylinder constitute transfer assembly;
Be provided with support bar in the front side of described first support, be provided with expansion link on the top of described support bar, described expansion link can move up and down by relative support bar, between described support bar and expansion link, be provided with jackscrew; Be provided with installing hole on the top of described expansion link, in described installing hole, be provided with the pipeline of delivering concrete;
Floating assembly is provided with on the right side of described base, described floating assembly comprises the second support, second driving mechanism, second slide plate, boss, oscillating cylinder, montant and flat board, described second support is fixed on the right side of base and is provided with the breach that molar tool passes on the secondary support bracket, the second slide plate is slidably fitted with on the top of described second support, described second support is provided with the second driving mechanism that driving second slide plate is movable, boss is provided with in the bottom of described second slide plate, from the lower surface of described boss to downward-extension one montant, flat board is installed the free end of described montant is hinged, oscillating cylinder is provided with between one end and boss of described flat board,
Described photoelectric sensor, the first driving mechanism, the second driving mechanism, lift cylinder, lifting cylinder, push-and-pull cylinder are all connected with controller signals with oscillating cylinder.
2. circular concrete pad manufacturing installation according to claim 1, it is characterized in that, described first driving mechanism comprises the first motor, driving gear, driven gear, the first gear and the first tooth bar, described first motor is fixed on the first frame upper, described driving gear is fixed on the first motor output end, described first tooth bar is fixed on the first slide plate, described first pinion rotation is arranged on the first support, described driven gear and driving gear engagement fit and with the coaxial setting of the first gear.
3. circular concrete pad manufacturing installation according to claim 1, it is characterized in that, described second driving mechanism comprises the second motor, the second gear and the second tooth bar, described second motor is fixed on the second frame upper, described second gear is fixed on the first motor output end, and described second tooth bar to be fixed on the second slide plate and to coordinate with the second gears meshing.
4. circular concrete pad manufacturing installation according to claim 1, is characterized in that, described first tooth bar and the first gear are two.
5. circular concrete pad manufacturing installation according to claim 1, is characterized in that, is provided with pallet at the piston rod free end of described lifting cylinder.
6. circular concrete pad manufacturing installation according to claim 1, is characterized in that, be provided with riser at the end of described ribbon conveyer, described photoelectric sensor is arranged on riser.
7. circular concrete pad manufacturing installation according to claim 1, is characterized in that, between described hangers and side plate, be respectively equipped with reinforcement.
8. circular concrete pad manufacturing installation according to claim 7, is characterized in that, described hangers is square metallic plate.
Priority Applications (1)
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CN201510573955.0A CN105171898B (en) | 2015-09-10 | 2015-09-10 | Circular concrete pad manufacture device |
Applications Claiming Priority (1)
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CN201510573955.0A CN105171898B (en) | 2015-09-10 | 2015-09-10 | Circular concrete pad manufacture device |
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CN105171898A true CN105171898A (en) | 2015-12-23 |
CN105171898B CN105171898B (en) | 2017-04-05 |
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CN201510573955.0A Expired - Fee Related CN105171898B (en) | 2015-09-10 | 2015-09-10 | Circular concrete pad manufacture device |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106706879A (en) * | 2016-11-22 | 2017-05-24 | 国网山东省电力公司商河县供电公司 | Fuel quality detection device in electric power production |
CN106863581A (en) * | 2017-02-28 | 2017-06-20 | 中国五冶集团有限公司 | A kind of production technology of the round table-like absolute altitude concrete block for floor |
CN106891425A (en) * | 2017-02-28 | 2017-06-27 | 中国五冶集团有限公司 | A kind of batch moulding process for building elevation concrete block |
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US20120192522A1 (en) * | 2011-02-02 | 2012-08-02 | Jay Johnson | Molds for producing concrete blocks with roughened surfaces; blocks made therefrom; and methods of use |
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CN104589484A (en) * | 2015-01-30 | 2015-05-06 | 国家电网公司 | Concrete test block manufacturing production line |
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CN201132359Y (en) * | 2007-12-05 | 2008-10-15 | 朱新伟 | Full-automatic molding apparatus for concrete foot block, stirrup and support |
AU2009287352A1 (en) * | 2008-08-29 | 2010-03-04 | Benex Technologies Pty Ltd | Block moulds and method |
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CN106863581A (en) * | 2017-02-28 | 2017-06-20 | 中国五冶集团有限公司 | A kind of production technology of the round table-like absolute altitude concrete block for floor |
CN106891425A (en) * | 2017-02-28 | 2017-06-27 | 中国五冶集团有限公司 | A kind of batch moulding process for building elevation concrete block |
CN106891425B (en) * | 2017-02-28 | 2019-04-02 | 中国五冶集团有限公司 | A kind of batch moulding process for building elevation concrete block |
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