CN105171431A - Automatic distance measurement shear production line - Google Patents
Automatic distance measurement shear production line Download PDFInfo
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- CN105171431A CN105171431A CN201510556575.6A CN201510556575A CN105171431A CN 105171431 A CN105171431 A CN 105171431A CN 201510556575 A CN201510556575 A CN 201510556575A CN 105171431 A CN105171431 A CN 105171431A
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- probe
- machine
- cutter
- production line
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/02—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of sheets
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Shearing Machines (AREA)
Abstract
The invention discloses an automatic distance measurement shear production line, and belongs to the technical field of processing of shear plates. The automatic distance measurement shear production line comprises an unwinding device (1), a primary leveling machine (2), a distance measurement roller (3), a conveying belt (5), a material receiving machine (6) and a transition conveying belt (5), and is characterized by comprising a secondary leveling shear machine (4) and a probe module, wherein the unwinding device (1), the primary leveling machine (2), the transition conveying belt (5), the secondary leveling shear machine (4), the conveying belt (5) and the material receiving machine (6) are sequentially connected, and the probe module (7) and the distance measurement roller (3) are sequentially arranged above the transition conveying belt (5). The multi-direction detection and calculation for the size of steel sheets and controlling the steel sheet to vertically enter into a knife edge of the shear plate can be achieved, the efficiency is high, and the manual cost is low.
Description
Technical field
The present invention relates to shear manufacture field, more particularly, relate to automation range finding cutting production line.
Background technology
Fixed size scissors of the prior art, includes rollgang, by accurately sending pinch roll apparatus and a plate shearing machine of plate; Operationally wait and carry out measuring distance length by the steel plate of pinch roll apparatus to conveying, the length of steel plate operation is measured according to the number of turns of pinch roll apparatus rotation, the distance of fixing steel plate, after starting rollgang, steel plate is sheared, but this cut mode scale error is observed greatly, manually, uniformity is poor, and efficiency is low, operator's fatiguability.
Have in prior art and this pinch roll distance measuring method is improved, Chinese patent application, application number 201120336534.3, publication date on July 11st, 2012, disclose a kind of fixed size scissors, comprise plate shearing machine, be arranged on the first rollgang of plate shearing machine feed end and be arranged on the second rollgang of plate shearing machine discharge end, steel plate is directly sent into plate shearing machine by described first rollgang; Described plate shearing machine is provided with laser length measuring device, described laser length measuring device comprises controller and displacement transducer; Displacement transducer for detecting steel plate head position signalling, and by detection signal input control device; Controller is used for the signal of analyzing and processing displacement transducer input, and sends control signal to the drive motors of the first rollgang.Fixed size scissors of the present invention, eliminates the pinch roll apparatus of traditional fixed size scissors, eliminates the impact that pinch roll fault is produced fixed size scissors; And this fixed size scissors adopts the laser length measuring device determination steel plate amount of feeding, eliminate and think and make error plate size more accurate, and achieve automated job, greatly improve the operating efficiency of fixed size scissors, reduce operator's working strength.But this fixed size scissors only uses a detector to detect, enter roller-way signal for steel plate not detect, error is had when controlling, only eliminate the error of registration roller, eliminate steel plate when running because the different error of the distance that enters of two ends, during shear, easy endpoints thereof is different, causes inclined-plane.
Summary of the invention
1. the technical problem that will solve
Steel plate distance is calculated when shear for the plate shearing machine existed in prior art to inaccuracy, cost of labor are high, the low problem of efficiency, the invention provides automation range finding cutting production line, it can realize for plate size multi-direction detection computations, control steel plate vertically enter in the shear edge of a knife, efficiency is high, cost of labor is low.
2. technical scheme
Object of the present invention is achieved through the following technical solutions.
Automation range finding cutting production line, comprise unreeling machine, levelling machine, range finding roller, conveyer belt, collecting machine and transition belt, also comprise secondary smoothing cutter and probe module, described unreeling machine, levelling machine, transition belt, secondary levelling machine, a conveyer belt are connected successively with collecting machine, and described probe module and range finding roller are set in turn in above transition belt;
Described secondary smoothing cutter comprises straightener roll, control cabinet, drive motors, lower cutter, slide block, upper slitter and vertical range unit, several described straightener rolls are symmetrical arranged relative to smoothing entrance horizontal direction, described straightener roll is corresponding with drive motors to be connected, described drive motors is connected with control cabinet by circuit, described slide block bottom connects upper slitter, and upper slitter and lower cutter are arranged at secondary smoothing cutter respectively and export upper and lower both sides; Described vertical range unit is arranged at upper slitter side towards secondary smoothing cutter import side, vertical range unit level detection edge of a knife lower position, described probe module comprises probe bracket and electronic probe, described probe bracket two ends are fixedly installed on transition belt both sides, top is parallel with transition belt, described electronic probe is arranged at probe bracket top, and electronic probe vertical plane is to transition belt, and described probe module is connected with control cabinet by circuit.
Further, described vertical range unit comprises range unit and control device, and described range unit is Infrared Detectors or laser detector, and described control device is connected with control cabinet by circuit.
Further, described vertical range unit control device comprises wireless transmitter module, electronic probe comprises wireless transmitter module, described control cabinet includes wireless control module, and detection information is sent to the wireless control module of control cabinet by electronic probe and vertical range unit control device by wireless transmitter module.
Further, described electronic probe is laser ranging probe or infrared distance measurement probe, and quantity is 2-5, evenly arranges along two ends, probe bracket top.
Further, described secondary smoothing cutter level and vertical direction all on be provided with graduated scale, vertical direction " 0 " scale is arranged at secondary smoothing cutter import horizontal centre, scale up and down both sides increases, horizontal direction " 0 " scale is arranged at secondary smoothing cutter edge gap place, increases to secondary smoothing cutter exit.The size of Distance geometry steel plate when shearing of the corresponding movement of straightener roll up and down can be observed intuitively by rule.
Further, described slider surface is circular arc to plate shearing machine import one side bottom.The design of circular arc ensure that steel plate can not cause damage and steel plate cannot be imported among the gap of the upper and lower edge of a knife by vertical direction toward impact slide block when entering shearing, can directly make steel plate enter the edge of a knife by cambered surface, there is good directive property and preventing and damage quitting work of causing.
3. beneficial effect
Compared to prior art, the invention has the advantages that:
(1) the technical program combines for the secondary levelling machine in steel plate production line and plate shearing machine, secondary smoothing and shear function is made to unite two into one in a machine, a machine has been become from the converted machine of two before, eliminate a frame, decrease the process that two machines are interconnected matching and debugging, carrying out, operation stability is better, not only eliminates step and the error of level debugging, also saves manufacturing cost;
(2) when steel plate enters plate shearing machine rollgang, the displacement of steel plate being carried out to horizontal direction detects, junior range roller controls the distance that steel plate runs, by COMPREHENSIVE CALCULATING, steel plate range ability is detected, control co-ordination between plate shearing machine and transfer roller, steel plate shearing size is more accurate;
(3) use wireless control module to eliminate the circuit of Signal transmissions, avoid the damage under intensive work and maintenance, efficiency is high, and maintenance is convenient;
(4) the detection probe quantity of vertical direction preferably 2-5, quantity is 2-5 and evenly arranges along probe bracket top, this setup can ensure that steel plate ensures that the entry time at two ends is identical when entering roller-way, different then can automatically control to adjust the speed at transfer roller two ends, ensure that vertically entering of steel plate, preventing the shearing when shearing from tilting;
(5) on secondary smoothing cutter, graduated scale is provided with, the distance of the corresponding movement of straightener roll up and down can be observed intuitively by rule, and length time steel plate is sheared, convenient directly perceived, when using for electronic system, manual operation can be switched to and use;
(6) slider surface is circular arc to plate shearing machine import one side bottom.The design of circular arc ensure that steel plate can not cause damage and steel plate cannot be imported among the gap of the upper and lower edge of a knife by vertical direction toward impact slide block when entering shearing, can directly make steel plate enter the edge of a knife by cambered surface, there is good directive property and preventing and damage quitting work of causing.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present invention;
Fig. 2 is that position schematic diagram is sheared in smoothing of the present invention.
Number in the figure illustrates:
1, unreeling machine; 2, a levelling machine; 3, range finding roller; 4, secondary smoothing cutter; 401, straightener roll; 402, control cabinet; 403, drive motors; 404, lower cutter; 405, slide block; 406, upper slitter; 407, vertical range unit; 5, conveyer belt; 6, collecting machine; 7, probe module; 701, probe bracket; 702, electronic probe; 8, transition belt.
Detailed description of the invention
Below in conjunction with Figure of description and specific embodiment, the present invention is described in detail.
Embodiment 1
As shown in Figure 1, automation range finding cutting production line, comprise unreeling machine 1, levelling machine 2, range finding roller 3, conveyer belt 5, collecting machine 6 and transition belt 8, also comprise secondary smoothing cutter 4 and probe module 7, described unreeling machine 1, levelling machine 2, transition belt 8, secondary levelling machine 4, a conveyer belt 5 are connected successively with collecting machine 6, and described probe module 7 and range finding roller 3 are set in turn in above transition belt 8;
As shown in Figure 2, described secondary smoothing cutter 4 comprises straightener roll 401, control cabinet 402, drive motors 403, lower cutter 404, slide block 405, upper slitter 406 and vertical range unit 407, and faced by described slide block 405, plate shearing machine import one side bottom is circular arc.The design of circular arc ensure that steel plate can not cause damage and steel plate cannot be imported among the gap of the upper and lower edge of a knife by vertical direction toward impact slide block 405 when entering shearing, can directly make steel plate enter the edge of a knife by cambered surface, there is good directive property and prevent damage from causing stopping production.
Several described straightener rolls 401 are symmetrical arranged relative to smoothing entrance horizontal direction, described straightener roll 401 is corresponding with drive motors 403 to be connected, described drive motors 403 is connected with control cabinet 402 by circuit, described slide block 405 bottom connects upper slitter 406, and upper slitter 406 and lower cutter 404 are arranged at secondary smoothing cutter 4 respectively and export upper and lower both sides; Described vertical range unit 407 is arranged at upper slitter 406 side towards secondary smoothing cutter 4 import side, vertical range unit 407 level detection edge of a knife lower position, described vertical range unit 407 comprises range unit and control device, described range unit is Infrared Detectors, and described control device is connected with control cabinet 402 by circuit.Described secondary smoothing cutter 4 level and vertical direction all on be provided with graduated scale, vertical direction " 0 " scale is arranged at secondary smoothing cutter 4 import horizontal centre, scale up and down both sides increases, horizontal direction " 0 " scale is arranged at secondary smoothing cutter 4 edge gap place, increases to secondary smoothing cutter 4 exit.The distance of steel plate time the Distance geometry steel plate can observing corresponding straightener roll up and down 401 movement intuitively by rule enters the edge of a knife, when production is carried out, management and control effectively can be carried out in scene, can manually adjust when carrying out fault.
Described probe module 7 comprises probe bracket 701 and electronic probe 702, described probe bracket 701 two ends are fixedly installed on transition belt 8 both sides, top is parallel with transition belt 8, described electronic probe 702 is arranged at probe bracket 701 top, electronic probe 702 vertical plane is to transition belt 8, and described probe module 7 is connected with control cabinet 402 by circuit.Described electronic probe 702 is infrared distance measurement probe, and quantity is 2, is arranged at two ends, probe bracket 701 top.
Electronic probe 702 detects for the upper and lower distance of steel plate through transition belt 8, detect each point of port obtaining steel plate and enter value and entry time, information is sent in control cabinet by circuit by sampling value, set-up mode can ensure that steel plate ensures that the entry time at two ends is identical when entering roller-way, different then can automatically control to adjust the speed at transfer roller two ends, ensure that vertically entering of steel plate, prevent the shearing when shearing from tilting, control system will detect transfer roller speed and running time, vertical range unit 407 pairs of steel plates enter when the edge of a knife enters and detect simultaneously, according to transfer roller running time and speed, calculate steel plate and send out edge of a knife distance, shear, the rotation number of turns combining range finding roller 3 after shearing show that transfer roller calculates distance, both calculating detecting error, calculate transfer roller 3 error rate, the rotation number of turns of adjustment transfer roller 3, make it actual transmitting range closer to vertical range unit 407, make both close to consistent, reduce the number of times stopping secondary adjustment transmitting range, the plate that disposable shearing obtains accurate dimension is long.
Embodiment 2
As shown in Figure 1, automation range finding cutting production line, comprise unreeling machine 1, levelling machine 2, range finding roller 3, conveyer belt 5, collecting machine 6 and transition belt 8, also comprise secondary smoothing cutter 4 and probe module 7, described unreeling machine 1, levelling machine 2, transition belt 8, secondary levelling machine 4, a conveyer belt 5 are connected successively with collecting machine 6, and described probe module 7 and range finding roller 3 are set in turn in above transition belt 8;
As shown in Figure 2, described secondary smoothing cutter 4 comprises straightener roll 401, control cabinet 402, drive motors 403, lower cutter 404, slide block 405, upper slitter 406 and vertical range unit 407, and faced by described slide block 405, plate shearing machine import one side bottom is circular arc.The design of circular arc ensure that steel plate can not cause damage and steel plate cannot be imported among the gap of the upper and lower edge of a knife by vertical direction toward impact slide block 405 when entering shearing, can directly make steel plate enter the edge of a knife by cambered surface, there is good directive property and prevent damage from causing stopping production.
Several described straightener rolls 401 are symmetrical arranged relative to smoothing entrance horizontal direction, described straightener roll 401 is corresponding with drive motors 403 to be connected, described drive motors 403 is connected with control cabinet 402 by circuit, described slide block 405 bottom connects upper slitter 406, and upper slitter 406 and lower cutter 404 are arranged at secondary smoothing cutter 4 respectively and export upper and lower both sides; Described vertical range unit 407 is arranged at upper slitter 406 side towards secondary smoothing cutter 4 import side, vertical range unit 407 level detection edge of a knife lower position, described vertical range unit 407 comprises range unit and control device, described range unit is laser detector, laser ranging probe is highly sensitive, detects stabilized speed fast.Described secondary smoothing cutter 4 level and vertical direction all on be provided with graduated scale, vertical direction " 0 " scale is arranged at secondary smoothing cutter 4 import horizontal centre, scale up and down both sides increases, horizontal direction " 0 " scale is arranged at secondary smoothing cutter 4 edge gap place, increases to secondary smoothing cutter 4 exit.The distance of steel plate time the Distance geometry steel plate can observing corresponding straightener roll up and down 401 movement intuitively by rule enters the edge of a knife, when production is carried out, management and control effectively can be carried out in scene, can manually adjust when carrying out fault.
Described probe module 7 comprises probe bracket 701 and electronic probe 702, described probe bracket 701 two ends are fixedly installed on transition belt 8 both sides, top is parallel with transition belt 8, described electronic probe 702 is arranged at probe bracket 701 top, and electronic probe 702 vertical plane is to transition belt 8.Described electronic probe 702 is laser detector, and quantity is 5, is evenly equidistantly arranged at probe bracket 701 top.Described vertical range unit 407 control device comprises wireless transmitter module, electronic probe 702 comprises wireless transmitter module, described control cabinet 402 includes wireless control module, and detection information is sent to the wireless control module of control cabinet 402 by electronic probe 702 and vertical range unit 407 control device by wireless transmitter module.
Electronic probe 702 detects for the upper and lower distance of steel plate through transition belt 8, detect each point of port obtaining steel plate and enter value and entry time, information is sent in control cabinet by wireless module by sampling value, set-up mode can ensure that steel plate ensures that the entry time at two ends is identical when entering roller-way, different then can automatically control to adjust the speed at transfer roller two ends, ensure that vertically entering of steel plate, prevent the shearing when shearing from tilting, control system will detect transfer roller speed and running time, vertical range unit 407 pairs of steel plates enter when the edge of a knife enters and detect simultaneously, according to transfer roller running time and speed, calculate steel plate and send out edge of a knife distance, shear, the rotation number of turns combining range finding roller 3 after shearing show that transfer roller calculates distance, both calculating detecting error, calculate transfer roller 3 error rate, the rotation number of turns of adjustment transfer roller 3, make it actual transmitting range closer to vertical range unit 407, make both close to consistent, reduce the number of times stopping secondary adjustment transmitting range, the plate that disposable shearing obtains accurate dimension is long.
Claims (6)
1. automation range finding cutting production line, comprise unreeling machine (1), a levelling machine (2), range finding roller (3), conveyer belt (5), collecting machine (6) and transition belt (8), it is characterized in that: also comprise secondary smoothing cutter (4) and probe module (7), described unreeling machine (1), a levelling machine (2), transition belt (8), secondary levelling machine (4), conveyer belt (5) is connected successively with collecting machine (6), described probe module (7) and range finding roller (3) are set in turn in transition belt (8) top,
Described secondary smoothing cutter (4) comprises straightener roll (401), control cabinet (402), drive motors (403), lower cutter (404), slide block (405), upper slitter (406) and vertical range unit (407), described several straightener rolls (401) are symmetrical arranged relative to smoothing entrance horizontal direction, described straightener roll (401) is corresponding with drive motors (403) to be connected, described drive motors (403) is connected with control cabinet (402) by circuit, described slide block (405) bottom connects upper slitter (406), upper slitter (406) and lower cutter (404) are arranged at secondary smoothing cutter (4) respectively and export upper and lower both sides, described vertical range unit (407) is arranged at upper slitter (406) side and smooths cutter (4) import side towards secondary, vertical range unit (407) level detection lower position, described probe module (7) comprises probe bracket (701) and electronic probe (702), described probe bracket (701) two ends are fixedly installed on transition belt (8) both sides, top is parallel with transition belt (8), described electronic probe (702) is arranged at probe bracket (701) top, electronic probe (702) vertical plane is to transition belt (8), described probe module (7) is connected with control cabinet (402) by circuit.
2. automation range finding cutting production line according to claim 1, it is characterized in that: described vertical range unit (407) comprises range unit and control device, described range unit is Infrared Detectors or laser detector, and described control device is connected with control cabinet (402) by circuit.
3. automation range finding cutting production line according to claim 2, it is characterized in that: described vertical range unit (407) control device comprises wireless transmitter module, electronic probe (702) comprises wireless transmitter module, described control cabinet (402) includes wireless control module, and detection information is sent to the wireless control module of control cabinet (402) by electronic probe (702) and vertical range unit (407) control device by wireless transmitter module.
4. automation range finding cutting production line according to claim 1, it is characterized in that: described electronic probe (702) is laser ranging probe or infrared distance measurement probe, quantity is 2-5, evenly arranges along probe bracket top (701) two ends.
5. automation range finding cutting production line according to claim 4, it is characterized in that: described secondary smoothing cutter (4) level and vertical direction all on be provided with graduated scale, vertical direction " 0 " scale is arranged at secondary smoothing cutter (4) import horizontal centre, scale up and down both sides increases, horizontal direction " 0 " scale is arranged at secondary smoothing cutter (4) edge gap place, increases to secondary smoothing cutter (4) exit.
6. according to claim 1 or 5 automation range finding cutting production line, it is characterized in that: described slide block (405) in the face of plate shearing machine import one side bottom be circular arc.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510556575.6A CN105171431B (en) | 2015-09-02 | 2015-09-02 | Automate ranging cutting production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510556575.6A CN105171431B (en) | 2015-09-02 | 2015-09-02 | Automate ranging cutting production line |
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| CN105171431A true CN105171431A (en) | 2015-12-23 |
| CN105171431B CN105171431B (en) | 2017-07-18 |
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| CN103317350A (en) * | 2013-06-24 | 2013-09-25 | 无锡美誉金属复合新材料有限公司 | Metal composite plate uncoiling, leveling and cutting-to-length production line |
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Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20060117679A (en) * | 2005-05-13 | 2006-11-17 | 현대자동차주식회사 | An apparatus for levelling strip of strip slitting utility |
| CN201592347U (en) * | 2009-05-26 | 2010-09-29 | 熊国云 | Numerical control metal coil slitting production line |
| CN202317232U (en) * | 2011-09-08 | 2012-07-11 | 重庆钢铁(集团)有限责任公司 | Fixed size scissors |
| CN102490009A (en) * | 2011-11-14 | 2012-06-13 | 佛山市南海力丰机床有限公司 | Vertical and horizontal shearing combination production line for high-strength thick steel plates |
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| CN105171431B (en) | 2017-07-18 |
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Address after: 243000 Anhui city of Ma'anshan province by national high tech Economic Development Zone Zhongxiang Avenue and North Ring Road intersection Applicant after: Anhui Ping Metal Polytron Technologies Inc Address before: 243000 Anhui city of Ma'anshan province by national high tech Economic Development Zone Zhongxiang Avenue and North Ring Road intersection Applicant before: Maanshan Jingshun Metal Machining Co., Ltd. |
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