CN105162887B - Industrial equipment maintaining-managing system based on big data - Google Patents
Industrial equipment maintaining-managing system based on big data Download PDFInfo
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- CN105162887B CN105162887B CN201510636250.9A CN201510636250A CN105162887B CN 105162887 B CN105162887 B CN 105162887B CN 201510636250 A CN201510636250 A CN 201510636250A CN 105162887 B CN105162887 B CN 105162887B
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Abstract
The invention discloses a kind of industrial equipment maintaining-managing system based on big data, including the monitoring terminal on each industrial equipment and the server end with the monitoring terminal wireless connection；The monitoring terminal is used for the working time for monitoring the parts on corresponding industrial equipment, and the working time monitored is sent to server end；The server end record has the service life of the parts on above-mentioned industrial equipment and corresponding service time；The server is used to receive the operating time information；The cumulative operation time of corresponding parts is counted according to the working time of reception；Judge whether the cumulative operation time of the parts belongs in corresponding service time section；Belong to when the first judgment module judges to obtain the cumulative operation time in corresponding service time section, it is determined that the current cumulative operation time is the service time of corresponding parts.By above-mentioned maintaining-managing system, replacement can be maintained it before each damage of components.
Description
Technical field
The present invention relates to the maintenance management field of industrial equipment, more particularly to a kind of industrial equipment based on big data is safeguarded
Management system.
Background technology
In processing workshop, the production industrial equipment corresponding to vertical multiple production line is generally mounted with.Each independent product
There is different production lines, multiple associated production industrial equipments are corresponded on each production line（Such as supply industrial equipment, cold
But industrial equipment, transmission industrial equipment, transportation industry equipment, product packaging industrial equipment etc.）.Such as injecting products, it
Production line might have injection raw material transportation industry equipment, injection industry equipment, by injection raw material filler to injection industry equipment
Raw material feed device, with the injection molding mechanical arm of injection industry coordinative composition of equipments, product packaging industrial equipment etc., it is also possible to including
The transmission industrial equipment product of injection molding being sent at packaging industry equipment etc..In these industrial equipments or device,
They are likely to be linkage or successively acting successively, and the packaging that is machined to of product is needed by this series of flow
It could complete.When some industrial equipment or device just at work, it some parts service life termination when, having can
The industrial equipment or device can be caused to work on.On the one hand, maintenance personal needs to power off the industrial equipment or device
Repair, replace afterwards etc., and then cause the entire production line to be suspended, greatly reduce the productivity of product, add production
Product processing, production time；On the other hand, should when some parts service life of a certain industrial equipment or device terminates
Industrial equipment or device are likely to because occurring situations such as industrial equipment is stuck, shut down, impaired the parts, the industrial equipment or
Device thus be subject to compared with macrolesion, therefore the service life of industrial equipment or device may shorten；Another aspect, positioned at the work
Goods in process on industry device are easily damaged, and are increased the disqualification rate of product, are greatly wasted former material
Material and product processing time.
The content of the invention
In view of the above shortcomings of the prior art, the technical problems to be solved by the invention are：One kind is provided to set in industry
The industrial equipment maintenance management based on big data that standby parts can be replaced by maintenance immediately before its service life termination
System.
In order to solve the above technical problems, the technical solution that the present invention takes is：A kind of work based on big data is provided
Industry equipment maintenance and management system, for being carried out maintenance management to indulging more industrial equipments, the maintaining-managing system includes being arranged on every
Monitoring terminal on one industrial equipment and the server end with the monitoring terminal wireless connection；The monitoring terminal includes：
Parts working time monitoring modular, for monitoring the working time of the parts on corresponding industrial equipment；
First communication module, the operating time information for the parts on the correspondence industrial equipment that will be monitored are sent
To server end, which at least carries the unique identifier of the monitoring terminal；
The server end includes：
Part life logging modle, record have the service life of the parts on above-mentioned industrial equipment；
Parts service time logging modle, record have the service time section of each parts, wherein, each part
Service time section subtract a corresponding predetermined amount of time for the service life of each parts；
Second communication module, the operating time information sent for receiving the first communication module；
Cumulative operation time statistical module, for the corresponding parts of working time statistics received according to the second communication module
Cumulative operation time；
Whether the first judgment module, the cumulative operation time for judging the parts belong to corresponding service time section
It is interior；
Service time determining module, for belonging to corresponding when the first judgment module judges to obtain the cumulative operation time
In service time section, it is determined that the current cumulative operation time is the service time of corresponding parts.
Further, the server end further includes：
Reminding module is maintained, for determining to obtain the cumulative operation time when the service time determining module as correspondence
During the service time of parts, the maintenance prompt message of corresponding parts is sent.
Further, the maintenance prompt message at least carries the unique identifier of associated monitoring terminal；
Second communication module, is additionally operable to send the maintenance prompt message to the unique identifier carried with it and closes
The monitoring terminal of connection；
The monitoring terminal further includes alarm module, is carried for carrying out alarm after the maintenance prompt message is received
Show.
Further, the industrial equipment maintaining-managing system based on big data further includes wireless with the server end
The client of connection, second communication module, is additionally operable to send the maintenance prompt message to client；
The client includes：
3rd communication module, the maintenance prompt message sent for receiving the second communication module；
Reminding module, for carrying out prompting work according to the maintenance prompt message received.
Further, the server end further includes：
Second judgment module, for being not belonging to corresponding guarantor when the first judgment module judges to obtain the cumulative operation time
When supporting in the period, judge whether the cumulative time exceeds the maximum of service time section；
First alarm module, the cumulative operation time for being additionally operable to judge to obtain when the second judgment module the parts exceed
During the maximum of service time section, information warning is sent.
Further, the information warning also at least carries the unique identifier of associated monitoring terminal；
Second communication module, is additionally operable to send the information warning associated to the unique identifier carried with it
Monitoring terminal；
The monitoring terminal includes alarm module, for carrying out alert operation after the information warning is received.
Further, the client with the server end wireless connection is further included, second communication module is additionally operable to
The information warning is sent to client；
The client includes：
3rd communication module, the information warning sent for receiving the second communication module；
Second alarm module, for carrying out warning work according to the information warning received.
Further, the server end further includes：Average life statistics corresponding with each type component
Module, for counting the unified average life of the species according to the service life of all parts under the species；
The part life logging modle, is additionally operable to record the average life of each type component；
The parts service time logging modle, is additionally operable to be obtained according to the average life of the parts of each species
The service time section of each parts into the species, records the corresponding service time section of each species, wherein, each parts
Service time section subtract a corresponding predetermined amount of time for the average life of the species belonging to the parts.
Further, the monitoring terminal further includes：
Part life finish time monitoring modular, the service life for monitoring the parts on corresponding industrial equipment in real time are whole
Time during knot；
First communication module, the life termination time for the parts being additionally operable on the correspondence industrial equipment that will be monitored
Information is sent to server end, which at least carries the unique identifier of affiliated monitoring terminal；
The part life logging modle, is additionally operable to when received server-side is to the life termination temporal information,
Corresponding cumulative operation time is found according to the temporal information, and the corresponding cumulative operation time is considered as making for the parts
With the service life, record the service life of the parts in real time, the service life of the parts recorded in real time as calculate this zero
The new standard of the service time section of component.
Further, the monitoring terminal further includes：
Part life finish time monitoring modular, the service life for monitoring the parts on corresponding industrial equipment in real time are whole
Time during knot；
First communication module, the life termination time for the parts being additionally operable on the correspondence industrial equipment that will be monitored
Information is sent to server end, which at least carries the unique identifier of affiliated monitoring terminal；
The part life logging modle, is additionally operable to when received server-side is to the life termination time, according to
The time finds corresponding cumulative operation time, and the corresponding cumulative operation time is considered as to the service life of the parts,
The service life of the parts is recorded in real time；
With the corresponding average life statistical module of the affiliated species of the parts recorded in real time, basis is additionally operable to
The service life of the parts recorded in real time and the service life recorded before this count the new of the parts of the species
Average life.
The industrial equipment maintaining-managing system based on big data of the present invention, has the advantages that：
Server end obtains after a certain parts or certain several parts enter service time, sending maintenance prompting letter
Breath, and also maintenance prompt message is sent to monitoring terminal, monitoring terminal and is prompted according to the maintenance prompt message.It is related
Staff can carry out maintenance when industrial equipment does not work, be not take up the normal working hours of industrial equipment, so that
Each industrial equipment of same production line is enabled to be smoothed out linkage or successively act, it is smooth to the product of the production line
Processing, greatly improves production efficiency, improves yield；On the other hand, industrial equipment will not be because of its parts
Damage and various the problem of being likely to occur occur, such as stuck, shutdown, industrial equipment damage etc., therefore greatly improve
The service life of industrial equipment, another further aspect, after product will not be because of damage of components, and is damaged by parts, is greatly improved
Yields.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
There is attached drawing needed in technology description to be briefly described, it should be apparent that, drawings in the following description are only this
Some embodiments of invention, for those of ordinary skill in the art, without creative efforts, can be with
Other attached drawings are obtained according to these attached drawings.
Fig. 1 is the block diagram of the industrial equipment maintaining-managing system first embodiment of the invention based on big data.
Fig. 2 is the block diagram of the industrial equipment maintaining-managing system second embodiment of the invention based on big data.
Fig. 3 is the block diagram of the industrial equipment maintaining-managing system 3rd embodiment of the invention based on big data.
Fig. 4 is the block diagram of the industrial equipment maintaining-managing system fourth embodiment of the invention based on big data.
Embodiment
Below in conjunction with the attached drawing in the embodiment of the present invention, the technical solution in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other without making creative work
Embodiment, belongs to the scope of protection of the invention.
Fig. 1 is referred to, Fig. 1 is the square frame of the industrial equipment maintaining-managing system first embodiment of the invention based on big data
Figure.The system can be applied to all industrial equipments of the product line in one or more processing workshops.In each work
Corresponding monitoring terminal is respectively provided with industry equipment, each monitoring terminal and server end wireless connection, each industry are set
Standby established by the monitoring terminal set thereon with server end associates, so that server end is grasped on each industrial equipment at any time
Parts situation.Based on this, the industrial equipment maintaining-managing system based on big data of the present embodiment, for indulge multiplexing
Industry equipment carries out maintenance management, the maintaining-managing system include be arranged on each industrial equipment on monitoring terminal and with it is described
The server end of monitoring terminal wireless connection.
The monitoring terminal includes parts working time monitoring modular and the first communication module.Wherein：
Parts working time monitoring modular, for monitoring the working time of the parts on corresponding industrial equipment.It is described
Working time can include but is not limited to initial time when the parts start per task, end time, per task
Time etc..Such as it is for the first time the morning 8 twice that a certain parts are in September, 2015 working time of 20 days：30~12：
00, then the initial time of the first task is the morning 8 on the 20th of September in 2015：30, the end time is then September in 2015 20 days
The morning 12：30, which is 4 hours.Second is afternoon 1：30~5：30, then the initial time of this time is
September in 2015 afternoon 1 on the 20th：30, the end time is the afternoon 5: 30 on the 20th of September in 2015, which is 4 hours.
To sum up, working time when parts working time monitoring modular at least monitors related components per task.
In the present embodiment, the parts working time monitoring modular may be multiple, can be designed as and corresponding industry
The one-to-one multiple or parts working time monitoring modular of amount of parts in equipment corresponds to multiple zero
Component, the i.e. corresponding multiple parts of a parts working time monitoring module monitors.
Parts working time monitoring modular can be camera device, such as certain on the mechanical arm of monitoring injection molding mechanical arm
One motor element, then when camera device monitor current kinetic element start action when, then using the time at this time as this zero
The initial time of component, when monitoring injection molding mechanical arm power-off, then using at this time as the end time of the parts, further according to
Initial time and end time record parts work as the task time.Parts working time monitoring modular can also be and be arranged on
Detection of electrons element in corresponding industrial equipment, such as detection correspond to the action the sensing whether parts of industrial equipment act
Device, under normal circumstances, powered parts enter working status in the case of energization, then, when the parts work
Between monitoring modular can be by monitoring whether industrial equipment is powered, to judge these working times with electric parts.
As preferably a kind of monitoring mode of relatively simple effect, this monitoring terminal directly monitors the electricity of each industrial equipment
Source break-make situation, works as power on, then illustrates the industrial equipment to start to work, and the parts on the industrial equipment also initially enter
Working status, then, in the manner, the information such as power-on time, the shut-in time of industrial equipment are only monitored, for as zero
The working time of component.
In other examples, can also there are the mode of different monitoring parts working times, such as personal monitoring
Afterwards, it is input to using the mode of input or record on industrial device control board, communicated by control panel and server end etc..Also
All devices that each working time that can detect parts can be integrated carry out the monitoring of different parts.The monitoring is eventually
The monitoring mode at end should not be by above-mentioned limitation, as long as in different embodiments, can accurately monitor industrial equipment
Working status, parts working status.
Parts in the present embodiment, are primarily referred to as powered parts.
First communication module, for sending the operating time information on the correspondence monitored industrial equipment to server
End, the operating time information at least carry the unique identifier of the monitoring terminal.In the present embodiment, the operating time information
Carry the unique identifier of the monitoring terminal（Such as the industrial equipment ID of monitoring terminal）With corresponding industrial equipment only
One identifier.Which on which platform industrial equipment is apparent from transmitted operating time information for server end is
Monitoring terminal, is recorded easy to server end classification.
The server end includes：
Part life logging modle, record have the service life of the parts on above-mentioned industrial equipment, these parts
Service life record can be beforehand through manually according on the specification of parts parameter carry out input record, can also
It is to be recorded beforehand through parts service life actual before this（Such as before the maintaining-managing system is not provided with, add
When the worker in work workshop loads onto new parts, record has the time that parts are started to work；Worker is in daily patrol, record
The working time section of each parts, in part replacement, records the termination time of parts, and obtain according to these statistics
The service life of parts is simultaneously recorded）, or be the practical experience according to worker, record each parts uses the longevity
Life etc..
Parts service time logging modle, record have the service time section of each parts；Wherein, each part
Service time section subtract a corresponding predetermined amount of time for the service life of each parts.Such as above-mentioned parts service life note
Record the service life of a parts of module record for 1000 it is small when, it is assumed that the corresponding predetermined amount of time of the parts for 30~
60 it is small when, then, service time stages of the parts then respectively by 1000 it is small when subtract 30 it is small when and by 1000 it is small when subtract
60 it is small when, obtain 930 it is small when and 960 it is small when, then the service time stage of the parts then for 930 it is small when~960 it is small when.Can
With understanding, the period in this example is sensu lato period, when the section between the period away from it is less and less to negative infinite when,
It so can be considered Duan Weiyi point value of service time, you can be known as service time node.
It should be understood that in other examples, the predetermined amount of time can be according to the reality of each parts
Border situation and be varied from, such as the first parts predetermined amount of time for 30~60 it is small when, the scheduled time of the second parts
For 10~30 it is small when etc..
Second communication module, the operating time information sent for receiving the first communication module；The operating time information
Including above-mentioned initial time, end time, each net cycle time value, the unique identifier of monitoring terminal, corresponding industry
Unique identifier of equipment etc..Its relation such as following table：
| Parts title | The job initiation time | Knocking-off time | When task total time | Monitoring terminal unique identifier | Corresponding industrial equipment unique identifier |
| First parts | 2014.9.10 8：30 | 2014.9.10 12：30 | 4 it is small when | 000000001 | 100000001 |
| Second parts | 2014.9.10 8：30 | 2014.9.10 12：30 | 4 it is small when | 000000002 | 100000002 |
| 3rd parts | 2014.9.10 8：30 | 2014.9.10 12：30 | 4 it is small when | 000000003 | 100000003 |
| 4th parts | 2014.9.10 8：30 | 2014.9.10 12：30 | 4 it is small when | 000000004 | 100000004 |
Table 1
In table 1, each row then illustrates the wherein one action temporal information of a parts, from the information, service
Device end then can be clear that this working time believes according to the unique identifier of monitoring terminal and corresponding industrial equipment
Breath is sent from the monitoring terminal on which platform industrial equipment, or can be clear that this operating time information be from
What which monitoring terminal on which platform industrial equipment was sent, easy to server end after respective handling is carried out, it will handle
Information feeds back to associated monitoring terminal, also allows for server end in record, carries out the book of final entry, classification storage, classification is shown
Show etc..
Cumulative operation time statistical module, for the corresponding parts of working time statistics received according to the second communication module
Cumulative operation time, such as the work total time in the operating time information that sends of the first parts in above-mentioned table 1 it is small for 4
When, the second work total time sent for 4 it is small when, work total time that third time is sent for 3 it is small when, it is assumed that for the third time to work as
It is previous, then when the previous accumulative working time is then small for 11.
Whether the first judgment module, the cumulative operation time for judging the parts belong to corresponding service time section
It is interior.
Assuming that the service time section of the first parts in above-mentioned table 1 for 930 it is small when~960 it is small when, when above-mentioned accumulative work
Make time statistical module when the previous time being accumulated to is just small for 930~960 it is small when in a time value, it is assumed that it is accumulative
Time be just accumulated to 935 it is small when, then then judge that this accumulative working time belongs in service time section.
Service time determining module, for belonging to corresponding when the first judgment module judges to obtain the cumulative operation time
In service time section, it is determined that the current cumulative operation time is the service time of corresponding parts.
Related personnel or server-side user can check the definite service time, if viewing a certain parts
Into service time section, then instant that the parts are replaced or safeguarded, staff can utilize the non-work of industrial equipment
The period of work replaces related components thereon, is not take up its working time, significantly increases work efficiency, protects
All industrial equipments of card product line obtain coherent operation, in the whole production line of product any industrial equipment not by
Delay.Parts are replaced in addition, staff is instant, may be because of card when avoiding the parts end of life
Extremely, crash etc. a variety of causes and operate processed product, greatly improve the yields of product, reduce the wave of product
Rate, by the manner, the service life of industrial equipment is also increased.
In present embodiment, the server end it is also selectable including：Reminding module is maintained, for when the maintenance
Between determining module when determining to obtain the service time that the cumulative operation time is corresponding parts, send the guarantor of corresponding parts
Support prompt message.Maintenance prompt message for example can be text information, and server end can be ejected by way of window pop-up
Into the prompt message of the parts of a certain industrial equipment of service time section, such as：" the XX parts of XX industrial equipments into
Enter service time section " etc., it can also be information of voice prompt, flashing indicating etc., be no longer described in detail herein.
As expansible, the maintenance reminding module can also will be prompted to information and send to corresponding monitoring terminal, this
When maintenance prompt message can be a control information or notification information.This maintenance prompt message at least carries associated
The unique identifier of monitoring terminal, further includes the unique identifier of the corresponding industrial equipment of the monitoring terminal；Second communication
Module, is additionally operable to send the maintenance prompt message to the associated monitoring terminal of unique identifier carried with it.
The monitoring terminal further includes alarm module, for carrying out alarm work after the prompt message is received
Make.The monitoring terminal can also include a display screen, and the alarm work can carry out text prompt by display screen,
It can also be shown and alarmed by light（Such as the LED flashing lights on monitoring terminal）, can also be audible alarm, acousto-optic combine
Alarm etc..
In the present embodiment, the server end is also selectable including the second judgment module, for when the first judgment module
When judging that obtaining the cumulative operation time is not belonging in corresponding service time section, judge the cumulative time whether beyond guarantor
Support the maximum of period；Intelligible, this module is not necessary module, in various embodiments, judges mould when first
Block judges to obtain cumulative operation time when being not belonging to corresponding service time section, can also carry out different processing, such as refuse
Processing, such as ignorance processing etc..
Assuming that when the secondary working time being accumulated to for 930 it is small when~960 it is small when beyond any one time point value, then
When judging whether it is small more than 960.Assuming that when the secondary working time being accumulated to is small for 970, then it has exceeded service time
The maximum of section, close to the service life value of the parts of precedence record.
First alarm module, the cumulative operation time for being additionally operable to judge to obtain when the second judgment module the parts exceed
During the maximum of service time section, information warning is sent.The information warning compares service time prompt message alert level higher,
In addition, first alarm module can be at interval of a period of time warning once, until staff terminates in the part life
Before replace the parts.
Same expansible, first alarm module can also send information warning to corresponding monitoring terminal, this
When information warning can be a control information or notification information.The information warning also at least carries associated monitoring
The unique identifier of terminal, further includes the unique identifier of the corresponding industrial equipment of the monitoring terminal；Second communication module,
It is additionally operable to send the information warning to the associated monitoring terminal of unique identifier carried with it；
The alarm module, is additionally operable to carry out alert operation after the information warning is received.Likewise, this is alarmed
Belong to than the above-mentioned more higher leveled warning message of maintenance prompt message, if the alarm of above-mentioned maintenance prompt message is known as level-one report
It is alert, then this is then secondary alarm.The alarm module, to be warned once at interval of a period of time, until staff is at this
The parts are replaced before part life termination.
Embodiment of the present invention, server end are obtained after a certain parts or certain several parts enter service time,
Maintenance prompt message is sent, and also maintenance prompt message is sent to monitoring terminal, monitoring terminal and prompts to believe according to the maintenance
Breath is prompted.Shop personnel can carry out maintenance when industrial equipment does not work, be not take up industrial equipment just
The normal working time, so that each industrial equipment of same production line can be smoothed out linkage or successively act, to this
The product of production line is smoothly processed, and is greatly improved production efficiency, is improved yield；On the other hand, industrial equipment
Will not occur various the problem of being likely to occur, such as stuck, shutdown, industrial equipment damage etc. because of the damage of its parts,
Therefore the service life of industrial equipment, another further aspect, after product will not be because of damage of components, and by parts are greatly improved
Damage, greatly improves yields.
Fig. 2 is referred to, Fig. 2 is the square frame of the industrial equipment maintaining-managing system second embodiment of the invention based on big data
Figure.The industrial equipment maintaining-managing system based on big data of the present embodiment includes server end and monitoring terminal.The prison
Terminal is surveyed including the same or similar with first embodiment structure or function：Parts working time monitoring modular, the first communication
Module, it is also selectable including with the same or similar alarm module of first embodiment structure or function.The server end bag
Include the same or similar with first embodiment structure or function：Part life logging modle, parts service time record mould
Block, the second communication module, cumulative operation time statistical module, the first judgment module and service time determining module, it is also optional
That selects includes maintenance reminding module, the second judgment module, the first alarm module.The industrial equipment based on big data of the present embodiment
Maintaining-managing system, its monitoring terminal further include：
Part life finish time monitoring modular, the service life for monitoring the parts on corresponding industrial equipment in real time are whole
Time during knot.When monitoring terminal is in the working time of the parts on monitoring an industrial equipment, if parts are in
Normal operating conditions, monitoring terminal is then sustainable to be monitored.If in the case of damage of components, which is non-work
Make state, monitoring terminal can not monitor the working time of parts, then, which will then answer zero
Component is before damage, during life termination as the parts of time under the normal operating conditions monitored for the last time
Between.Therefore, which can be a sub- work(under parts working time monitoring modular
Can, the normal working hours point closed on when can monitor the parts from damage using parts working time monitoring modular
The life termination working time as the component.
Since industrial equipment main parts size is band electric parts, zero can be detected up from the angle of circuit
The normal working hours and life termination time of part, this monitoring mode accuracy is high, is less prone to the situation of monitoring by mistake.
It can be judged using above-mentioned monitor camera device+on/off, such as after the industrial equipment powers off, and camera device is supervised
Staff is measured to operate the corresponding parts on the industrial equipment, repair, then then judge at this time for this zero
The life termination time of component.Certainly, in different embodiments, can also have different monitoring methods, herein just no longer into
Row repeats one by one.
First communication module, the life termination for the parts being additionally operable on the correspondence industrial equipment that will be monitored
Temporal information is sent to server end, which at least carries the unique identifier of affiliated monitoring terminal；
The part life logging modle, is additionally operable to when received server-side is to the life termination temporal information,
Corresponding cumulative operation time is found according to the temporal information, and the corresponding cumulative operation time is considered as making for the parts
With the service life, record the service life of the parts in real time, the service life of the parts recorded in real time as calculate this zero
The new standard of the service time section of component.Such as received server-side to life termination time of a certain parts be 2015
On September 10,10：00, then the time in the time and operating time information is carried out contrast lookup by server end, finds work
Make the Septembers in 2015 10 days 10 in temporal information：When 00, the cumulative operation time corresponding to it, for example (,) it is accumulative corresponding to it
Time for 10000 it is small when, then, then by this 10000 it is small when be denoted as the new service life of the parts.
Embodiment of the present invention, compared with first embodiment, new the making of part life logging modle record parts
With the service life, the calculating of service time is calculated according to the service life of new parts, when service time is according to new maintenance
Between calculated, the new service life is empirically more more accurate come the service life that counts than what is stored before this, and new parts have
May it is more preferable with parts function before this, service life is longer, if counted always according to the service life to prestore before this
Calculate, it is impossible to accurately calculate service time, therefore, the service time calculating of this programme is more accurate.
Fig. 3 is referred to, Fig. 3 is the square frame of the industrial equipment maintaining-managing system 3rd embodiment of the invention based on big data
Figure.The industrial equipment maintaining-managing system based on big data of the present embodiment includes server end and monitoring terminal.The clothes
Business device end and the structure or function of monitoring terminal and the structure or function of above-described embodiment are same or similar.The present embodiment with
Above-described embodiment difference lies in：
The server end further include with the corresponding average life statistical module of each type component, for root
The unified average life of the species is counted according to the service life of all parts under the species；
In the present solution, generally there is the industrial equipment of multiple same brand same models, each work in processing workshop
The industrial equipment ID of industry equipment is differed, but the number of their parts, species, function, parameter are probably identical.
Therefore, the identical parts on not same industrial equipment, are classified as a species.Specifically it is shown in Table 2：
| Industrial equipment | First species | Second species | The third class |
| X-type injection molding machine 1 | First parts | Second parts | 3rd parts |
| X-type injection molding machine 2 | First parts | Second parts | 3rd parts |
| X-type injection molding machine 3 | First parts | Second parts | 3rd parts |
Table 2
Table 2 is that each parts of multiple same industry equipment are concluded as different types of signal table.Assuming that table 2 is shown
Three same brand same models and structure and injection molding machine in one workshop, their all parts all sames, then can
The parts of same type structure are summarized as in one species.When recording the service life of parts, also record same
The average life of the parts of species.Standard using the average life as the service time of the species.Such as the
The of first parts of one species including X-type injection molding machine 1, the first parts of X-type injection molding machine 2 and X-type injection molding machine 3
One parts, then, it is assumed that when the service life that the first parts of X-type injection molding machine 1 are recorded is 1000 small, X-type number note
The service life that first parts of molding machine 2 are recorded for 1020 it is small when, what the first parts of X-type injection molding machine 3 were recorded
Service life for 1050 it is small when, then the average life of the species is then（1000+1020+1050）When/3 ≈ 1023 are small,
Using this 1020 it is small when as the species average life.
The part life logging modle, is additionally operable to record the average life of each type component.In this example,
The part life logging modle can be preserved and remembered before this while the average life for the parts for recording the species
The service life of each parts of record, easy to staff inquire about etc..
The parts service time logging modle, is additionally operable to be obtained according to the average life of the parts of each species
The service time section of each parts into the species, records the corresponding service time section of each species, wherein, each parts
Service time section subtract a corresponding predetermined amount of time for the average life of the species belonging to the parts.
The computational methods of the service time section are same or similar with first embodiment, differ only in this example with average
Service life is as standard, and then using the service life of each parts as standard in first embodiment.
Embodiment of the present invention, server end calculates after the service life of each same kind of parts is summed averagely to be made
With the service life, the standard calculated using average life as service time, the service time for making to calculate more meets the flat of such
Average.Both it is too early to be expected the service time of each parts, reduces the usage time of each parts, will not also incite somebody to action
The service time of each parts is estimated too late, increases the probability of damage of components.
In the present embodiment, the monitoring terminal further includes the same or similar with second embodiment structure or function：
Part life finish time monitoring modular, the service life for monitoring the parts on corresponding industrial equipment in real time are whole
Time during knot；First communication module, the life termination for the parts being additionally operable on the correspondence industrial equipment that will be monitored
Temporal information is sent to server end, which at least carries the unique identifier of affiliated monitoring terminal；
The part life logging modle, is additionally operable to, when received server-side is to the life termination time, be sought according to the time
Corresponding cumulative operation time is looked for, and the corresponding cumulative operation time is considered as to the service life of the parts, in real time record
The service life of the parts；Average life corresponding with the affiliated species of the parts recorded in real time counts mould
Block, the service life for being additionally operable to the service life for the parts that basis records in real time and being recorded before this count the species
Parts new average life.
Specifically combine example：Continue referring to table 2, it is assumed that the first parts of the X-type injection molding machine 1 in table 2 are real-time
The service life monitored for 980 it is small when, then, by this 980 it is small when recorded, and using this 980 it is small when as the 1st
The new service life of component（Pervious service life record can be preserved at the same time）To carry out average life calculating, then pass through
The corresponding average life statistical module of species belonging to the parts counts the average of first species and uses the longevity again
Life, the average life of first species is：（980+1020+1050）When/3 ≈ 1017 are small.So, by this 1017 it is small when make
To calculate the service time new standard of the species, new service time is calculated, new service time calculates identical with aforesaid way
Or it is similar, no longer repeated one by one herein.
Assuming that when the first parts for monitoring the X-type injection molding machine 2 in table 2 again are 1010 small, then the first species
Average life be：（980+1010+1050）When/3 ≈ 1013 are small.The new guarantor of first species is carried out in a manner described
Support the calculating of time.
Embodiment of the present invention, monitoring terminal are monitored the real-time service life of each parts, monitor each time
During to the real-time service life for having parts, which is then replaced last service life by server end, and
The average life of affiliated species is recalculated with the real-time service life, such is calculated further according to new average life
Service time, constantly update service time, service time be adjusted, and so on, according to the collection of big data, protect
The foster time, also more and more precisely the service time section of the more appropriate each parts of control, both made each parts by abundant profit
With, further reduce damage of components probability, in the last stage of each damage of components, immediately according to new service time
Maintenance replacement is carried out to parts.Embodiment of the present invention, server end obtain a certain parts or certain several parts into
After entering service time, send maintenance prompt message, and also send maintenance prompt message to monitoring terminal, monitoring terminal according to
The maintenance prompt message is prompted.Shop personnel can carry out maintenance when industrial equipment does not work, be not take up
The normal working hours of industrial equipment, so that each industrial equipment of same production line can be smoothed out linkage or first
After act, the product of the production line is smoothly processed, production efficiency is greatly improved, improves yield；The opposing party
Various the problem of being likely to occur will not occur because of the damage of its parts in face, industrial equipment, such as stuck, shutdown, industry are set
Standby damage etc., therefore the service life of industrial equipment is greatly improved, another further aspect, product will not be because of damage of components
Afterwards, and by parts damage, greatly improve yields.
Fig. 4 is referred to, Fig. 4 is the square frame of the industrial equipment maintaining-managing system fourth embodiment of the invention based on big data
Figure.Industrial equipment maintaining-managing system of the present embodiment based on big data is added and taken compared with first to 3rd embodiment
The client for device end wireless connection of being engaged in.In the present embodiment：
Second communication module, is additionally operable to send the maintenance prompt message to client, is additionally operable to the police
Show that information is sent to client.
The client includes：
3rd communication module, the maintenance prompt message sent for receiving the second communication module, it is logical to be additionally operable to reception second
Interrogate the information warning that module is sent；
Reminding module, for carrying out prompting work according to the maintenance prompt message received（Level-one is alarmed）.
Second alarm module, for carrying out warning work according to the information warning received（Secondary alarm）.
In the present solution, type of alarm can be same as the previously described embodiments or similar, just no longer it is described in detail herein.
In the present embodiment, the client can check each industrial equipment, parts in server end with active request
Etc. correlation behavior, parameter, maintenance record etc..The server end records the maintenance management in this programme in a manner of database
System, in the database, stores every production line, each industrial equipment under every production line that each workshop included, every
Each parts, the corresponding monitoring terminal of each industrial equipment under a industrial equipment, with respective unique mark between them
Symbol establishes association, and to form the database that is mutually related, the service life that server end obtains each parts in real time is whole in real time
The time is tied, the real-time service life of corresponding parts is calculated with this, calculates new service time accordingly, and so on, form one
Maintaining-managing system based on big data so that the calculating of service time is more accurate, more rationally.
Client can be remotely each production line in each workshop, each workshop is monitored, utilize each work
Video Monitoring Terminal in industry equipment carries out remote watching, and the personnel for conveniently holding the client are monitored in real time, convenient pipe
Reason personnel are managed workshop, understand the various situations of workshop in real time.
In the present embodiment, the client can be mobile phone, computer, tablet, PDA etc..
It these are only embodiments of the present invention, be not intended to limit the scope of the invention, it is every to utilize the present invention
The equivalent structure or equivalent flow shift that specification and accompanying drawing content are made, is directly or indirectly used in other relevant technologies
Field, is included within the scope of the present invention.
Claims (9)
1. a kind of industrial equipment maintaining-managing system based on big data, for being carried out maintenance management to indulging more industrial equipments, its
Be characterized in that, the maintaining-managing system include be arranged on each industrial equipment on monitoring terminal and with the monitoring terminal without
The server end of line connection；The monitoring terminal includes：
Parts working time monitoring modular, for monitoring the working time of the parts on corresponding industrial equipment；
First communication module, for sending the operating time information of the parts on the correspondence monitored industrial equipment to clothes
Business device end, the operating time information at least carry the unique identifier of the monitoring terminal；
The server end includes：
Part life logging modle, record have the service life of the parts on above-mentioned industrial equipment；
Parts service time logging modle, record have the service time section of each parts, wherein, the guarantor of each part
Support the service life that the period is each parts and subtract a corresponding predetermined amount of time；
Second communication module, the operating time information sent for receiving the first communication module；
Cumulative operation time statistical module, the working time statistics for being received according to the second communication module correspond to the tired of parts
Count the working time；
Whether the first judgment module, the cumulative operation time for judging the parts belong in corresponding service time section；
Service time determining module, for belonging to corresponding maintenance when the first judgment module judges to obtain the cumulative operation time
In period, it is determined that the current cumulative operation time is the service time of corresponding parts；
The server end further includes：With the corresponding average life statistical module of each type component, for basis
The service life of all parts under the species counts the unified average life of the species；
The part life logging modle, is additionally operable to record the average life of each type component；
The parts service time logging modle, is additionally operable to be somebody's turn to do according to the average life of the parts of each species
The service time section of each parts in species, records the corresponding service time section of each species, wherein, the guarantor of each parts
The average life for supporting species of the period belonging to the parts subtracts a corresponding predetermined amount of time.
2. the industrial equipment maintaining-managing system based on big data as claimed in claim 1, it is characterised in that the server
End further includes：
Reminding module is maintained, for determining to obtain the cumulative operation time when the service time determining module to be zero corresponding
During the service time of part, the maintenance prompt message of corresponding parts is sent.
3. the industrial equipment maintaining-managing system based on big data as claimed in claim 2, it is characterised in that：The maintenance carries
Show that information at least carries the unique identifier of associated monitoring terminal；
Second communication module, is additionally operable to send the maintenance prompt message associated to the unique identifier carried with it
Monitoring terminal；
The monitoring terminal further includes alarm module, for carrying out alarm after the maintenance prompt message is received.
4. the industrial equipment maintaining-managing system based on big data as claimed in claim 2, it is characterised in that further include and institute
The client of server end wireless connection is stated, second communication module, is additionally operable to send the maintenance prompt message to visitor
Family end；
The client includes：
3rd communication module, the maintenance prompt message sent for receiving the second communication module；
Reminding module, for carrying out prompting work according to the maintenance prompt message received.
5. the industrial equipment maintaining-managing system based on big data as claimed in claim 1, it is characterised in that the server
End further includes：
Second judgment module, for when the first judgment module judge to obtain the cumulative operation time be not belonging to corresponding maintenance when
Between in section when, judge whether the cumulative operation time exceeds the maximum of service time section；
First alarm module, is additionally operable to when the second judgment module judges to obtain the cumulative operation time of the parts beyond maintenance
During the maximum of period, information warning is sent.
6. the industrial equipment maintaining-managing system based on big data as claimed in claim 5, it is characterised in that：The warning letter
Breath also at least carries the unique identifier of associated monitoring terminal；
Second communication module, is additionally operable to send the information warning to the associated monitoring of unique identifier carried with it
Terminal；
The monitoring terminal includes alarm module, for carrying out alert operation after the information warning is received.
7. the industrial equipment maintaining-managing system based on big data as claimed in claim 5, it is characterised in that further include and institute
The client of server end wireless connection is stated, second communication module is additionally operable to send the information warning to client；
The client includes：
3rd communication module, the information warning sent for receiving the second communication module；
Second alarm module, for carrying out warning work according to the information warning received.
8. the industrial equipment maintaining-managing system based on big data as claimed in claim 1, it is characterised in that the monitoring is eventually
End further includes：
Part life finish time monitoring modular, during life termination for monitoring the parts on corresponding industrial equipment in real time
Time；
First communication module, the life termination temporal information for the parts being additionally operable on the correspondence industrial equipment that will be monitored
Send to server end, which at least carries the unique identifier of affiliated monitoring terminal；
The part life logging modle, is additionally operable to when received server-side is to the life termination temporal information, according to
The temporal information finds corresponding cumulative operation time, and the corresponding cumulative operation time is considered as to the use longevity of the parts
Life, records the service life of the parts, the service life of the parts recorded in real time is as the calculating parts in real time
Service time section new standard.
9. the industrial equipment maintaining-managing system based on big data as claimed in claim 1, it is characterised in that the monitoring is eventually
End further includes：
Part life finish time monitoring modular, during life termination for monitoring the parts on corresponding industrial equipment in real time
Time；
First communication module, the life termination temporal information for the parts being additionally operable on the correspondence industrial equipment that will be monitored
Send to server end, which at least carries the unique identifier of affiliated monitoring terminal；
The part life logging modle, is additionally operable to when received server-side is to the life termination time, during according to this
Between find corresponding cumulative operation time, and the corresponding cumulative operation time is considered as to the service life of the parts, in real time
Record the service life of the parts；
With the corresponding average life statistical module of the affiliated species of the parts recorded in real time, it is additionally operable to according in real time
The service life of the parts of record and the service life recorded before this count the new of the parts of the species and put down
Equal service life.
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| CN201510636250.9A CN105162887B (en) | 2015-09-30 | 2015-09-30 | Industrial equipment maintaining-managing system based on big data |
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|---|---|---|---|
| CN201510636250.9A CN105162887B (en) | 2015-09-30 | 2015-09-30 | Industrial equipment maintaining-managing system based on big data |
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| CN105162887B true CN105162887B (en) | 2018-04-24 |
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