CN104635599A - Active preventive maintaining method and device for rotating equipment - Google Patents

Active preventive maintaining method and device for rotating equipment Download PDF

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Publication number
CN104635599A
CN104635599A CN201410802129.4A CN201410802129A CN104635599A CN 104635599 A CN104635599 A CN 104635599A CN 201410802129 A CN201410802129 A CN 201410802129A CN 104635599 A CN104635599 A CN 104635599A
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China
Prior art keywords
time
equipment
dynamic equipment
module
initiative
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CN201410802129.4A
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Chinese (zh)
Inventor
苏岳龙
李宇
吴成宇
马天明
倪华方
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Lan-Star (beijing) Technology Center Co Ltd
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Lan-Star (beijing) Technology Center Co Ltd
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Priority to CN201410802129.4A priority Critical patent/CN104635599A/en
Publication of CN104635599A publication Critical patent/CN104635599A/en
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/048Monitoring; Safety
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/25Pc structure of the system
    • G05B2219/25314Modular structure, modules

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Testing And Monitoring For Control Systems (AREA)

Abstract

The invention relates to an active preventive maintaining method and a maintaining device for rotating equipment. The active preventive maintaining method comprises the steps that the operating state of the rotating equipment is obtained in real time; the operating time of the rotating equipment is counted and calculated; the operating time is compared with the preset operational maintenance time threshold; when the operating time is more than or equal to the operational maintenance time threshold, a trigger signal is generated, and an equipment operational maintenance workflow is started; an automatic trigger alarm signal or a main and standby equipment switching signal can be selected as the trigger signal; the method can be realized through a device constructed by an information acquiring module, a timing module, a calculation module, a comparing and judging module and a triggering module; therefore, the operating state of the rotating equipment can be monitored and judged in real-time and online; the rotating equipment is actively and preventively maintained; the potential fault trends are eradicated by monitoring and controlling the inductive factors of faults, so that the purposes of preventing failure and becoming serious are realized, further, the service life of machines is prolonged, and the maintenance cost is greatly saved.

Description

A kind of initiative preventative maintenance method, device for dynamic equipment
Technical field
The present invention relates to the fields such as chemical industry, metallurgy, manufacture, particularly relate to a kind of initiative preventative maintenance method, device for dynamic equipment.
Background technology
Dynamic equipment refers to the rotating machinery (that is having the equipment of energy resource consumption) that driving machine drives, and as pump, compressor, blower fan, packaging machine, stirring machine etc., its energy can be electric power, aerodynamic force, steam power etc.
Fig. 1 shows of the prior art monitoring dynamic equipment running status and the schematic diagram of Breakdown Maintenance.The a large amount of dynamic equipment comprised in the process units of current China major part chemical industry, metallurgy, manufacturing is monitored its running status by means of only distributed discrete control system (DCS), programmable logic control system (PLC), data acquisition and supervisor control (SCADA) etc., when equipment dynamic in normal productive process is out of service, trigger alarm signals notifies that related personnel takes to safeguard or switching measure.Because dynamic equipment all carries very important effect in the production run of industry-by-industry, such as: the stirring in transferring raw material or product, course of reaction, maintain the energy equilibrium etc. of process units, this classic method of carrying out safeguarding after dynamic equipment breaks down again cannot meet the service requirement of process units " peace, steady, long, full, excellent ", even threatens the life security of field personnel.
Summary of the invention
Based on the defect that prior art exists, need to provide a kind of real time and on line monitoring and evaluation method, based on real-time data base, initiative preventative maintenance is carried out to dynamic equipment, by the risk factor of monitor and forecast fault, make the factor that the fault symptom of a trend does not produce, prevent to reach the object occurring and develop that lost efficacy, and then extend the serviceable life of machine, significantly save maintenance cost.
The object of this invention is to provide a kind of method can carrying out initiative preventative maintenance online to the dynamic equipment in process units, and a kind of a kind of initiative preventative maintenance device for dynamic equipment that guidance can be provided the maintenance of dynamic equipment or switching.
For solving the problems of the technologies described above, as first aspect of the present invention, providing a kind of initiative preventative maintenance method for dynamic equipment, comprising the following steps:
Real-time Obtaining moves the running status of equipment;
Timing also calculates the working time of dynamic equipment;
The relatively size of working time and default during-operation service time threshold; When being more than or equal to during-operation service time threshold when running, send trigger pip, and enter equipment operation maintenance workflow.
In technique scheme, moved the running status of equipment by Real-time Obtaining, whether clearly dynamic equipment runs, thus can realize the real time and on line monitoring to working time; By calculating the working time of dynamic equipment in real time, and automatically working time and the during-operation service time threshold preset are compared in real time, when being more than or equal to during-operation service time threshold when running, automatically send trigger pip, to carry out the maintenance of equipment.Design like this, dynamic equipment is actual break down before equipment is safeguarded, really serve the effect of " preventing trouble before it happens ", both avoided the catastrophic failure of dynamic equipment, be conducive to again extending serviceable life of machine, significantly save maintenance cost.
Said during-operation service time threshold in technique scheme, what can comprise that single that operation maintenance time of requiring in the information of dispatching from the factory according to dynamic equipment presets starts in continuous working period threshold value, month to date threshold value working time and accumulated running time in year threshold value is one or more, and the different requirements moving equipment according to difference can be chosen flexibly, set.
The trigger pip that in technique scheme, said dynamic equipment sends, can comprise the automatic trigger alarm signals for overload alarm working time, or for master/slave device switching signal that main equipment and stand-by equipment switch.
When selecting above-mentioned two kinds of trigger pips, can select in the following ways: if dynamic equipment is a main standby configuration status, then trigger pip is chosen as the master/slave device switching signal switched for main equipment and stand-by equipment; If dynamic equipment is not a main standby configuration status, then trigger pip is chosen as the automatic trigger alarm signals for overload alarm working time.
In technique scheme, Real-time Obtaining moves the running status of equipment, can comprise the state obtaining dynamic equipment and whether running: if dynamic equipment runs, be then " 1 " by running status mark position; If dynamic equipment is not in operation, be then " 0 " by running status mark position.
Said timing in technique scheme also calculates working time of described dynamic equipment, comprises following one or more: calculate this dynamic equipment this start after running status mark position be duration of " 1 ", be designated as current run time; Calculate this dynamic equipment this month start after running status mark position be cumulative time of " 1 ", be designated as month to date working time; Calculate this dynamic equipment and start the cumulative time that rear running status mark position is " 1 " in this year, be designated as a year accumulated running time.
The said size comparing working time and during-operation service time threshold in technique scheme: when meet the following conditions arbitrary time, dynamic equipment sends trigger pip, and enters equipment operation maintenance workflow: current run time is more than or equal to single and starts continuous working period threshold value; Month to date is more than or equal to month to date threshold value working time working time; Year accumulated running time is more than or equal to year accumulated running time threshold value.
As second aspect of the present invention, additionally provide a kind of initiative preventative maintenance device for dynamic equipment, comprise with lower module:
Data obtaining module, moves the running status of equipment for Real-time Obtaining;
Timing module, moves the working time of equipment for timing;
Computing module, for calculating the working time of dynamic equipment;
Multilevel iudge module, for comparing the size of working time and default during-operation service time threshold; And the comparative result of foundation comparison module, judge whether send trigger pip and send which kind of trigger pip;
Trigger module, for sending trigger pip.
Form based on above module, initiative preventative maintenance device given by the present invention just can realize the real-time monitoring to dynamic equipment running status and working time, thus trigger pip can be sent when dynamic operation hours reaches default during-operation service time threshold, remind the operation maintenance carrying out equipment.Which achieves the initiative preventative maintenance to dynamic equipment, overcome the defect of prior art.
Initiative preventative maintenance device given by the present invention, also can comprise display module, one or more for what show in the comparative result, trigger pip etc. of the running status of dynamic equipment, the working time of dynamic equipment, default during-operation service time threshold, comparison module.
Initiative preventative maintenance device given by the present invention, also can comprise presetting module, and the operation maintenance time that presetting module is used for requiring in the information of dispatching from the factory according to dynamic equipment presets during-operation service time threshold.
It is one or more that above-mentioned during-operation service time threshold can comprise that single starts in continuous working period threshold value, month to date threshold value working time and accumulated running time in year threshold value.Can set according to the operation maintenance time required in the information of dispatching from the factory of dynamic equipment.
In technique scheme, said computing module comprises:
First computing module, for calculating dynamic equipment, this starts the duration that rear running status mark position is " 1 ", is designated as current run time;
Second computing module, for calculate dynamic equipment this month start after running status mark position be cumulative time of " 1 ", be designated as month to date working time;
3rd computing module, starting the cumulative time that rear running status mark position is " 1 " for calculating dynamic equipment, being designated as a year accumulated running time in this year.
In technique scheme, said multilevel iudge module comprises:
First judge module, for relatively following one or more in real time, and judges whether to send trigger pip: whether current run time is more than or equal to default single starts continuous working period threshold value; Whether month to date is more than or equal to default month to date threshold value working time working time; Whether accumulated running time in year is more than or equal to default accumulated running time in year threshold value.If above-mentioned one or more in have the judged result of more than to be "Yes", then send trigger pip;
Second judge module, for judging to send which kind of trigger pip: if dynamic equipment is a main standby configuration status, then trigger module sends the master/slave device switching signal switched for main equipment and stand-by equipment; Otherwise trigger module sends the automatic trigger alarm signals for overload alarm working time.
Based on the initiative preventative maintenance method and apparatus for dynamic equipment provided above, the present invention gives a kind of continuous type chemical plant installations.The initiative preventative maintenance method that this device adopts the present invention to provide is safeguarded dynamic equipment, or the initiative preventative maintenance device that this device also can adopt the present invention to provide is safeguarded dynamic equipment.
Preferably, the dynamic equipment be made up of main equipment and stand-by equipment is comprised in this continuous type chemical plant installations.Benefit is: the equipment that key moved adopts main equipment and the combined design proposal of stand-by equipment; in conjunction with the real-time monitoring to operation hours; and the master/slave device between main equipment and stand-by equipment switches; just can not carry out initiative preventability maintenance at the equipment put into operation to after switching; this just greatly can reduce part failure and occur; also improve reliability and the plant factor of system while delaying service life of equipment, reduce non-programmed halt.
Accompanying drawing explanation
Fig. 1 gives of the prior art monitoring dynamic equipment running status and the schematic diagram of Breakdown Maintenance;
Fig. 2 gives the process flow diagram according to the initiative preventative maintenance method for dynamic equipment of the present invention;
Fig. 3 gives the schematic diagram according to the initiative preventative maintenance device for dynamic equipment of the present invention; And
Fig. 4 gives a preferred embodiment of the initiative preventative maintenance method for dynamic equipment of the present invention and device.
Embodiment
Below embodiments of the invention are described in detail, but the multitude of different ways that the present invention can be defined by the claims and cover is implemented.
The present invention is based on the real time and on line monitoring to dynamic equipment running status and the real-time calculating to working time, provide the evaluation method of a kind of real time and on line monitoring and equipment running status, based on real-time data base, initiative preventative maintenance is carried out to dynamic equipment, by the risk factor of monitor and forecast fault, eliminate the symptom of a trend producing fault in advance, prevent to reach the object occurring and develop that lost efficacy, and then extend the serviceable life of machine, significantly save maintenance cost.
As a first aspect of the present invention, please refer to Fig. 2, provide a kind of initiative preventative maintenance method for dynamic equipment, comprise the following steps:
Step S101, Real-time Obtaining moves the running status of equipment;
Step S102, timing also calculates the working time of dynamic equipment;
Step S103, S104, S105, S106, compare the size of working time and default during-operation service time threshold; When being more than or equal to during-operation service time threshold when running, send trigger pip, and enter equipment operation maintenance workflow.
In above-mentioned embodiment, moved the running status of equipment by Real-time Obtaining, whether clearly dynamic equipment runs, thus can realize the real time and on line monitoring to working time; By calculating the working time of dynamic equipment in real time, and automatically working time and the during-operation service time threshold preset are compared in real time, when being more than or equal to during-operation service time threshold when running, automatically send trigger pip, to carry out the maintenance of equipment.Design like this, dynamic equipment is actual break down before can safeguard equipment, really serve the effect of " preventing trouble before it happens ", both avoided the catastrophic failure of dynamic equipment, be conducive to again extending serviceable life of machine, significantly save maintenance cost.
Preferably, said during-operation service time threshold in above-mentioned embodiment, what can comprise that single that operation maintenance time of requiring in the information of dispatching from the factory according to dynamic equipment presets starts in continuous working period threshold value, month to date threshold value working time and accumulated running time in year threshold value is one or more, see Fig. 4.The different requirements moving equipment according to difference can be chosen flexibly, set during-operation service time threshold.
Preferably, the trigger pip that in above-mentioned embodiment, said dynamic equipment sends, can comprise the automatic trigger alarm signals for overload alarm working time, or for the master/slave device switching signal that main equipment and stand-by equipment switch, see Fig. 4.
Preferably, when selecting above-mentioned two kinds of trigger pips, can select in the following ways: if dynamic equipment is a main standby configuration status, then trigger pip is chosen as the master/slave device switching signal switched for main equipment and stand-by equipment; If dynamic equipment is not a main standby configuration status, then trigger pip is chosen as the automatic trigger alarm signals for overload alarm working time, see Fig. 4.
Above-mentioned this embodiment is particularly useful in initial designs, have employed one main one and moves equipment for the key of design proposal; because the program can complete the active switching of active and standby equipment after equipment runs to the stipulated time according to designing requirement; do not carry out initiative preventability maintenance at the equipment put into operation to after switching simultaneously; just greatly can reduce part failure to occur; improve reliability and the plant factor of system while delaying service life of equipment, reduce non-programmed halt.
Preferably, in above-mentioned embodiment, Real-time Obtaining moves the running status of equipment, can comprise the state obtaining dynamic equipment and whether running: if dynamic equipment runs, be then " 1 " by running status mark position; If dynamic equipment is not in operation, be then " 0 " by running status mark position.See Fig. 4.
Preferably, said timing in above-mentioned embodiment also calculates working time of described dynamic equipment, can comprise following one or more: calculate this dynamic equipment this start after running status mark position be duration of " 1 ", be designated as current run time; Calculate this dynamic equipment this month start after running status mark position be cumulative time of " 1 ", be designated as month to date working time; Calculate this dynamic equipment and start the cumulative time that rear running status mark position is " 1 " in this year, be designated as a year accumulated running time.See Fig. 4.
Preferably, the said size comparing working time and during-operation service time threshold in above-mentioned embodiment: when meet the following conditions arbitrary time, dynamic equipment sends trigger pip, and enters equipment operation maintenance workflow: current run time is more than or equal to single and starts continuous working period threshold value; Month to date is more than or equal to month to date threshold value working time working time; Year accumulated running time is more than or equal to year accumulated running time threshold value.See Fig. 4.The trigger pip that dynamic equipment sends, the automatic trigger alarm signals for overload alarm working time can be taken as, also can be taken as the master/slave device switching signal switched for main equipment and stand-by equipment, the other types trigger pip of the different qualities design according to dynamic equipment can also be taken as.
As second aspect of the present invention, additionally provide a kind of initiative preventative maintenance device for dynamic equipment, see Fig. 3 and Fig. 4.This device comprises with lower module:
Data obtaining module D201, moves the running status of equipment for Real-time Obtaining;
Timing module D202, moves the working time of equipment for timing;
Computing module D203, for calculating the working time of dynamic equipment;
Multilevel iudge module D204, for comparing the size of working time and default during-operation service time threshold; And the comparative result of foundation comparison module, judge whether send trigger pip and send which kind of trigger pip;
Trigger module D205, for sending trigger pip.
Form based on above module, initiative preventative maintenance device given by the present invention just can realize the real-time monitoring to dynamic equipment running status and working time, thus trigger pip can be sent when dynamic operation hours reaches default during-operation service time threshold, remind the operation maintenance carrying out equipment.Which achieves the initiative preventative maintenance to dynamic equipment, overcome the defect of prior art.
Preferably, initiative preventative maintenance device given by the present invention, also can comprise display module, one or more for what show in the comparative result, trigger pip etc. of the running status of dynamic equipment, the working time of dynamic equipment, default during-operation service time threshold, comparison module.Compared to prior art, the program solves prior art only can show dynamic equipment current operating conditions and cannot the statistic of classification time, primary and backup equipment accurately cannot switch according to working time required in standard operation flow process, and equipment operation maintenance belong to break down after the defect of keeping in repair again.
Preferably, the initiative preventative maintenance device given by the present invention, also can comprise presetting module, and the operation maintenance time that presetting module is used for requiring in the information of dispatching from the factory according to dynamic equipment presets during-operation service time threshold.
Preferably, what above-mentioned during-operation service time threshold can comprise that single starts in continuous working period threshold value, month to date threshold value working time and accumulated running time in year threshold value is one or more.Can set according to the operation maintenance time required in the information of dispatching from the factory of dynamic equipment.
Preferably, in above-mentioned embodiment, said computing module comprises, see Fig. 4:
First computing module, for calculating dynamic equipment, this starts the duration that rear running status mark position is " 1 ", is designated as current run time;
Second computing module, for calculate dynamic equipment this month start after running status mark position be cumulative time of " 1 ", be designated as month to date working time;
3rd computing module, starting the cumulative time that rear running status mark position is " 1 " for calculating dynamic equipment, being designated as a year accumulated running time in this year.
Preferably, in technique scheme, said multilevel iudge module comprises, see Fig. 4:
First judge module, for relatively following one or more in real time, and judges whether to send trigger pip: whether current run time is more than or equal to default single starts continuous working period threshold value; Whether month to date is more than or equal to default month to date threshold value working time working time; Whether accumulated running time in year is more than or equal to default accumulated running time in year threshold value.If above-mentioned one or more in have the judged result of more than to be "Yes", then send trigger pip;
Second judge module, for judging to send which kind of trigger pip: if dynamic equipment is a main standby configuration status, then trigger module sends the master/slave device switching signal switched for main equipment and stand-by equipment; Otherwise trigger module sends the automatic trigger alarm signals for overload alarm working time.
Those skilled in the art will also understand is that, may be implemented as electronic hardware, computer software or both combinations in conjunction with various illustrative logical blocks, unit, circuit and the algorithm steps described by disclosure herein.In order to this interchangeability of hardware and software is clearly described, the function with regard to various exemplary components, square, unit, circuit and step has carried out general description to it.This function is implemented as software or is implemented as hardware and depends on embody rule and be applied to the design constraint of whole system.Those skilled in the art can realize described function in every way for often kind of embody rule, but this realization determines should not be interpreted as causing departing from the scope of the present invention.
Based on the initiative preventative maintenance method and apparatus for dynamic equipment provided above, the present invention gives a kind of continuous type chemical plant installations.The initiative preventative maintenance method that this device adopts the present invention to provide is safeguarded dynamic equipment, or the initiative preventative maintenance device that this device also can adopt the present invention to provide is safeguarded dynamic equipment.
Preferably, the dynamic equipment be made up of main equipment and stand-by equipment is comprised in this continuous type chemical plant installations.Benefit is: the equipment that key moved adopts main equipment and the combined design proposal of stand-by equipment; in conjunction with the real-time monitoring to operation hours; and the master/slave device between main equipment and stand-by equipment switches; just can not carry out initiative preventability maintenance at the equipment put into operation to after switching; this just greatly can reduce part failure and occur; also improve reliability and the plant factor of system while delaying service life of equipment, reduce non-programmed halt.
Such as, the present invention can in real-time dataBase system, acquisition and the storage of related data needed for described dynamic equipment " current run time ", " month to date working time " and " accumulated running time in year " is calculated by itself and DCS interface, PLC interface, SCADA Interface realization, the real-time calculating being realized dynamic equipment every working time by real-time dataBase system computing unit with compare, finally realize the automatic triggering of real-time dynamic display index and alerting signal and maintenance flow.
The object of preventative maintenance is the probability of reduction product failure or prevents functional deterioration.It implements maintenance by predetermined time interval or by the criterion of regulation, generally includes maintenance, operating personnel's monitoring, uses inspection, Function detection, regularly the Maintenance task type such as to overhaul.Above-mentioned preferred version moves the delta data of equipment running status based on Real-time Obtaining, according to the change of dynamic equipment running status, calculates dynamic operation hours in real time, can comprise: current run time, month to date working time and accumulated running time in year.Automatically relatively more set time threshold and calculate the dynamic equipment current run time of gained, month to date working time and accumulated running time in year in real time size after, according to the automatic trigger alarm of comparative result or primary, stand-by equipment switching signal, with equipment operation maintenance workflow, thus enterprise engineering teacher is instructed to complete above-mentioned whole Maintenance task type.
Initiative preventability operation maintenance method for dynamic equipment proposed by the invention improves the very economic a kind of method for maintaining of device fabrication usefulness.Its object is to the overall process from the design of equipment, manufacture, use so that maintenance, in other words, namely among all one's life of equipment, manage all maintenance costs that the relevant devices such as attenuating equipment value itself and maintenance use, and due to equipment deterioration the full payments such as the loss that brings, in order to improve the prouctiveness of enterprise.As its means, there is preventive maintenance, correction maintenance, improve maintenance and maintenance prevention.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (15)

1., for an initiative preventative maintenance method for dynamic equipment, it is characterized in that comprising the following steps:
The running status of dynamic equipment described in Real-time Obtaining;
Timing also calculates working time of described dynamic equipment;
The size of more described working time and default during-operation service time threshold; When being more than or equal to described during-operation service time threshold described working time, send trigger pip, and enter equipment operation maintenance workflow.
2. initiative preventative maintenance method according to claim 1, is characterized in that:
It is one or more that described during-operation service time threshold comprises that single that operation maintenance time of requiring in the information of dispatching from the factory according to described dynamic equipment presets starts in continuous working period threshold value, month to date threshold value working time and accumulated running time in year threshold value.
3. initiative preventative maintenance method according to claim 1, is characterized in that:
The described trigger pip that described dynamic equipment sends, comprises the automatic trigger alarm signals for overload alarm working time, or for master/slave device switching signal that main equipment and stand-by equipment switch.
4. initiative preventative maintenance method according to claim 3, is characterized in that:
Described dynamic equipment sends described trigger pip,
If described dynamic equipment is a main standby configuration status, then described trigger pip is the described master/slave device switching signal switched for described main equipment and described stand-by equipment;
If described dynamic equipment is not a main standby configuration status, then described trigger pip is the described automatic trigger alarm signals for overload alarm working time.
5., according to described initiative preventative maintenance method arbitrary in Claims 1 to 4, it is characterized in that:
The running status of dynamic equipment described in Real-time Obtaining, comprises the state obtaining described dynamic equipment and whether running:
If described dynamic equipment runs, be then " 1 " by running status mark position;
If described dynamic equipment is not in operation, be then " 0 " by described running status mark position.
6. initiative preventative maintenance method according to claim 5, is characterized in that:
Timing also calculates working time of described dynamic equipment, comprises following one or more:
This starts the duration that rear described running status mark position is " 1 " to calculate this dynamic equipment, is designated as current run time;
Calculate this dynamic equipment this month start after described running status mark position be cumulative time of " 1 ", be designated as month to date working time;
Calculate this dynamic equipment and start the cumulative time that rear described running status mark position is " 1 " in this year, be designated as a year accumulated running time.
7. initiative preventative maintenance method according to claim 6, is characterized in that:
The size of more described working time and described during-operation service time threshold: when meet the following conditions arbitrary time, described dynamic equipment sends trigger pip, and enters equipment operation maintenance workflow:
Described current run time is more than or equal to described single and starts continuous working period threshold value;
Described month to date is more than or equal to described month to date threshold value working time working time;
Described accumulated running time in year is more than or equal to described accumulated running time in year threshold value.
8., for an initiative preventative maintenance device for dynamic equipment, it is characterized in that:
Comprise with lower module:
Data obtaining module, for the running status of equipment dynamic described in Real-time Obtaining;
Timing module, for the working time of equipment dynamic described in timing;
Computing module, for calculating the working time of described dynamic equipment;
Multilevel iudge module, for the size of more described working time with the during-operation service time threshold preset; And according to the comparative result of described comparison module, judge whether send trigger pip and send which kind of trigger pip;
Trigger module, for sending described trigger pip.
9. initiative preventative maintenance device according to claim 8, is characterized in that:
Described initiative preventative maintenance device also comprises display module, one or more for what show in described running status, described working time, described during-operation service time threshold, the comparative result of described comparison module, described trigger pip.
10. initiative preventative maintenance device according to claim 8, is characterized in that:
Described initiative preventative maintenance device also comprises presetting module, and the operation maintenance time that described presetting module is used for requiring in the information of dispatching from the factory according to described dynamic equipment presets described during-operation service time threshold.
Arbitrary described initiative preventative maintenance device in 11. according to Claim 8 ~ 10, is characterized in that:
It is one or more that described during-operation service time threshold comprises that single starts in continuous working period threshold value, month to date threshold value working time and accumulated running time in year threshold value.
12. initiative preventative maintenance devices according to claim 8, is characterized in that:
Described computing module comprises:
First computing module, for calculating described dynamic equipment, this starts the duration that rear running status mark position is " 1 ", is designated as current run time;
Second computing module, for calculate described dynamic equipment this month start after described running status mark position be cumulative time of " 1 ", be designated as month to date working time;
3rd computing module, starting the cumulative time that rear described running status mark position is " 1 " for calculating described dynamic equipment, being designated as a year accumulated running time in this year.
13. initiative preventative maintenance devices according to claim 8, is characterized in that:
Described multilevel iudge module comprises:
First judge module, for relatively following one or more in real time, and judges whether to send trigger pip:
Whether described current run time is more than or equal to default single starts continuous working period threshold value;
Whether described month to date is more than or equal to default month to date threshold value working time working time;
Whether described accumulated running time in year is more than or equal to default accumulated running time in year threshold value;
If above-mentioned one or more in have the judged result of more than to be "Yes", then send described trigger pip;
Second judge module, for judging to send which kind of trigger pip:
If described dynamic equipment is a main standby configuration status, then described trigger module sends the master/slave device switching signal switched for main equipment and stand-by equipment;
Otherwise described trigger module sends the automatic trigger alarm signals for overload alarm working time.
14. 1 kinds of continuous type chemical plant installationss, is characterized in that, this device comprises arbitrary described initiative preventative maintenance device of claim 8 ~ 13.
15. continuous type chemical plant installationss according to claim 14, is characterized in that:
The dynamic equipment be made up of main equipment and stand-by equipment is comprised in this continuous type chemical plant installations.
CN201410802129.4A 2014-12-20 2014-12-20 Active preventive maintaining method and device for rotating equipment Pending CN104635599A (en)

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CN105162887A (en) * 2015-09-30 2015-12-16 重庆世纪精信实业(集团)有限公司 Commercial unit maintenance management system based on large data
CN105799212A (en) * 2016-03-07 2016-07-27 安庆市德创机电产品设计有限公司 Maintaining device for rotary quick-wear part of transverse cutting machine
CN106980892A (en) * 2017-02-16 2017-07-25 威海市冠维智能科技有限公司 A kind of intelligent LCD screen based on WIFI wireless networkings shows counter
CN107041349A (en) * 2017-04-06 2017-08-15 南京三宝弘正视觉科技有限公司 A kind of Pest killing apparatus and system
CN107704935A (en) * 2017-11-23 2018-02-16 广东惠利普路桥信息工程有限公司 A kind of shop equipment system for tracing and managing
CN107976979A (en) * 2017-11-23 2018-05-01 广东惠利普路桥信息工程有限公司 A kind of equipment management system based on MES
CN109031939A (en) * 2018-05-03 2018-12-18 珠海格力电器股份有限公司 Primary, spare equipment switching method and device
CN110232751A (en) * 2018-03-05 2019-09-13 金东纸业(江苏)股份有限公司 Method, dcs and the storage device of monitoring device service condition
CN110244640A (en) * 2019-06-28 2019-09-17 北控滨南康健(重庆)环境工程有限公司 A kind of wisdom environmental sanitation data management platform and method
CN112596818A (en) * 2020-12-30 2021-04-02 上海众源网络有限公司 Application program control method, system and device
CN113662814A (en) * 2020-05-15 2021-11-19 丰田自动车株式会社 Maintenance system, maintenance method, and computer-readable medium
CN116384980A (en) * 2023-05-25 2023-07-04 杭州青橄榄网络技术有限公司 Repair reporting method and system

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Cited By (16)

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CN105162887A (en) * 2015-09-30 2015-12-16 重庆世纪精信实业(集团)有限公司 Commercial unit maintenance management system based on large data
CN105162887B (en) * 2015-09-30 2018-04-24 重庆世纪精信实业(集团)有限公司 Industrial equipment maintaining-managing system based on big data
CN105799212A (en) * 2016-03-07 2016-07-27 安庆市德创机电产品设计有限公司 Maintaining device for rotary quick-wear part of transverse cutting machine
CN106980892A (en) * 2017-02-16 2017-07-25 威海市冠维智能科技有限公司 A kind of intelligent LCD screen based on WIFI wireless networkings shows counter
CN106980892B (en) * 2017-02-16 2020-07-07 威海市冠维智能科技有限公司 Intelligent LCD screen display counter based on WIFI wireless networking
CN107041349A (en) * 2017-04-06 2017-08-15 南京三宝弘正视觉科技有限公司 A kind of Pest killing apparatus and system
CN107704935A (en) * 2017-11-23 2018-02-16 广东惠利普路桥信息工程有限公司 A kind of shop equipment system for tracing and managing
CN107976979A (en) * 2017-11-23 2018-05-01 广东惠利普路桥信息工程有限公司 A kind of equipment management system based on MES
CN110232751A (en) * 2018-03-05 2019-09-13 金东纸业(江苏)股份有限公司 Method, dcs and the storage device of monitoring device service condition
CN109031939A (en) * 2018-05-03 2018-12-18 珠海格力电器股份有限公司 Primary, spare equipment switching method and device
CN110244640A (en) * 2019-06-28 2019-09-17 北控滨南康健(重庆)环境工程有限公司 A kind of wisdom environmental sanitation data management platform and method
CN113662814A (en) * 2020-05-15 2021-11-19 丰田自动车株式会社 Maintenance system, maintenance method, and computer-readable medium
CN112596818A (en) * 2020-12-30 2021-04-02 上海众源网络有限公司 Application program control method, system and device
CN112596818B (en) * 2020-12-30 2023-12-05 上海众源网络有限公司 Application program control method, system and device
CN116384980A (en) * 2023-05-25 2023-07-04 杭州青橄榄网络技术有限公司 Repair reporting method and system
CN116384980B (en) * 2023-05-25 2023-08-25 杭州青橄榄网络技术有限公司 Repair reporting method and system

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Application publication date: 20150520