Summary of the invention
In order to solve the defect existed in prior art, improving the efficiency of solar battery sheet, the invention provides a kind of scattering preparation of high side's Battery pack sheet.
According to an aspect of the present invention, a kind of scattering preparation of high square resistance solar battery sheet is provided, comprises the steps:
A scattering preparation for high square resistance solar battery sheet, is characterized in that, comprises the steps:
A) silicon chip is placed in diffusion furnace, and under cryogenic, in described diffusion furnace, passes into low concentration oxygen; Described oxygen flow is 0.3L/min ~ 1.5L/min;
It is nitrogen atmosphere in described diffusion furnace; Described nitrogen flow is 19L/min ~ 21L/min;
B) continue to pass into oxygen in described diffusion furnace, described oxygen flow is 0.6L/min ~ 1.8L/min;
Pass in described diffusion furnace and take phosphorus source gas and nitrogen; Described nitrogen flow is 18.7L/min ~ 20.7L/min;
C) by temperature increase to hot conditions, continue to pass into oxygen in described diffusion furnace, described oxygen flow is 0.9L/min ~ 2.1L/min;
Pass in described diffusion furnace and take phosphorus source gas and nitrogen, described nitrogen flow is 18.4L/min ~ 20.4L/min;
D) continue to pass into oxygen in described diffusion furnace, described oxygen flow is 1.2L/min ~ 2.4L/min;
Pass in described diffusion furnace and take phosphorus source gas and nitrogen, described nitrogen flow is 18.1L/min ~ 20.1L/min;
E) lower the temperature, and described silicon chip is taken out from described diffusion furnace.
According to a specific embodiment of the present invention, the temperature range of described cryogenic conditions is 700 DEG C ~ 800 DEG C.
According to another embodiment of the present invention, described step a) in, the time passing into low concentration oxygen to described diffusion furnace is 5min ~ 7min.
According to another embodiment of the present invention, described step b) duration be 7min ~ 10min.
According to another embodiment of the present invention, the temperature range of described hot conditions is 800 DEG C ~ 900 DEG C.
According to another embodiment of the present invention, described step c) duration be 10min ~ 15min.
According to another embodiment of the present invention, described steps d) duration be 10min ~ 15min.
According to another embodiment of the present invention, described in take phosphorus source gas be nitrogen, wherein said phosphorus source is phosphorus oxychloride.
Four step gradients provided by the invention lead to the method for oxygen, are applicable to the technical requirement of high sheet resistance battery sheet.Relative to the simple method of diffusion reducing diffusion temperature, four step gradients lead to oxygen can effectively reduce silicon chip surface concentration, reduces charge carrier surface recombination, coordinates silk screen slurry can effectively promote cell piece short circuit current and conversion efficiency; And this operating process is simple, does not increase production cost, be easy to promote.
Embodiment
Disclosing hereafter provides many different embodiments or example is used for realizing different structure of the present invention.Of the present invention open in order to simplify, hereinafter the parts of specific examples and setting are described.In addition, the present invention can in different example repeat reference numerals and/or letter.This repetition is to simplify and clearly object, itself does not indicate the relation between discussed various embodiment and/or setting.It should be noted that parts illustrated in the accompanying drawings are not necessarily drawn in proportion.Present invention omits the description of known assemblies and treatment technology and process to avoid unnecessarily limiting the present invention.
With reference to figure 1, Figure 1 shows that the schematic flow sheet renting the scattering preparation of solar battery sheet according to a kind of high side provided by the invention.
Step S101, is placed in diffusion furnace by silicon chip, at a lower temperature, carries out oxidation of rising again.It is nitrogen atmosphere in described diffusion furnace.
Under cryogenic, in described diffusion furnace, pass into low concentration oxygen, optionally, the temperature range of described cryogenic conditions is 700 DEG C ~ 800 DEG C, such as: 700 DEG C, 750 DEG C or 800 DEG C.Optionally, the concentration range of described low concentration oxygen is 0.3L/min ~ 1.5L/min, such as: 0.3L/min, 0.8L/min or 1.5L/min.
Wherein, the time passing into low concentration oxygen to described diffusion furnace is 5min ~ 7min, such as: 5min, 6min or 7min.
In order to keep the nitrogen atmosphere in diffusion furnace, nitrogen flow remains on 19L/min ~ 21L/min; Such as: 19L/min, 20L/min or 21L/min.
Step S102, continues to pass into oxygen in described diffusion furnace, and this oxygen flow promotes 0.3L/min than the oxygen flow in step S101, is 0.6L/min ~ 1.8L/min.Preferably, described oxygen flow such as: 0.6L/min, 1.0L/min or 1.8L/min.Preferably, the duration of described step S102 is 7min ~ 10min, such as: 7min, 8.5min or 10min.
While passing into oxygen, pass in described diffusion furnace and take phosphorus source gas and nitrogen.Preferably, described in take phosphorus source gas be nitrogen, wherein said phosphorus source is phosphorus oxychloride.Preferably, described nitrogen flow reduces 0.3L/min than the nitrogen flow in step S101, is 18.7L/min ~ 20.7L/min, such as: 18.7L/min, 19.7L/min or 20.7L/min.
Step S103, by temperature increase to hot conditions.Preferably, the temperature range of described hot conditions is 800 DEG C ~ 900 DEG C, such as: 800 DEG C, 850 DEG C or 900 DEG C.Under the high temperature conditions, continue to pass into oxygen in described diffusion furnace, oxygen flow promotes 0.3L/min than the oxygen flow in described step S102, is 0.9L/min ~ 2.1L/min.Preferably, described oxygen flow such as: 0.9L/min, 1.5L/min or 2.1L/min.
Pass in described diffusion furnace and take phosphorus source gas and nitrogen, nitrogen flow reduces 0.3L/min than the nitrogen flow in described step S102, is 18.4L/min ~ 20.4L/min, such as: 18.4L/min, 19.4L/min or 20.4L/min.
Preferably, the duration of described step S103 is 10min ~ 15min, such as: 10min, 12.5min or 15min.
Step S104, continues to pass into oxygen in described diffusion furnace, and oxygen flow promotes 0.3L/min than oxygen flow in described step S103, is 1.2L/min ~ 2.4L/min.Preferably, described oxygen flow such as: 1.2L/min, 1.8L/min or 2.4L/min.
Pass in described diffusion furnace and take phosphorus source gas and nitrogen, nitrogen flow reduces 0.3L/min than the nitrogen flow in described step S103, is 18.1L/min ~ 20.1L/min, such as: 18.1L/min, 19.1L/min or 20.1L/min.
Preferably, the duration of described step S104 is 10min ~ 15min, such as: 10min, 12.5min or 15min.
So far, four step gradients are led to oxygen process and are terminated, and perform step S105, cooling, and silicon chip diffusion got ready takes out from described diffusion furnace.
Adopt method provided by the invention and conventional diffusion technology to spread silicon chip below respectively, and obtained solar battery sheet parameter is compared.
Embodiment one, adopts method of diffusion provided by the invention:
Pending silicon chip is placed in diffusion furnace, simultaneously at 700 DEG C ~ 800 DEG C, passes into oxygen, furnace inner environment nitrogen atmosphere.Oxygen flow is 0.3L/min ~ 1.5L/min.The time passing into gas in diffusion furnace is 5min ~ 7min.
After temperature stabilization, continue to pass into oxygen, wherein this oxygen flow is than the 0.3L/min of step lifting before; Pass into simultaneously and take phosphorus source gas and nitrogen carries out pre-deposited, wherein nitrogen flow reduces 0.3L/min than step before.Duration of ventilation continues 7min ~ 10min.
Raised temperature to 800 DEG C ~ 900 DEG C, continues to pass into and takes phosphorus source gas and nitrogen, and oxygen flow continues to promote 0.3L/min on previous step basis, and nitrogen flow reduces 0.3L/min simultaneously.Duration of ventilation continues 10min ~ 15min.
After temperature stabilization, pass into and take phosphorus source gas and nitrogen.Pass into oxygen, oxygen flow promotes 0.3L/min than step continuation before simultaneously.Constant in order to maintain total gas couette, nitrogen flow reduces 0.3L/min than step before before.Duration of ventilation continues 10min ~ 15min.
Lower the temperature and boat, complete diffusion process.
The silicon chip that embodiment one adopts is as follows:
Embodiment two, adopts conventional diffusion processes:
Pending silicon chip is placed in diffusion furnace, under cryogenic, passes into enough constant flow rate oxygen, furnace inner environment nitrogen atmosphere simultaneously.
Treat temperature stabilization, continue to pass into oxygen, and flow is constant, pass into simultaneously and take phosphorus source gas and nitrogen carries out pre-deposited.
Stop passing into taking phosphorus source gas and dry oxygen, continue to pass into nitrogen, intensification 5min.
Continue to pass into after temperature raises and take phosphorus source gas, dry oxygen and nitrogen and enter a row point Walk and push away trap, push away trap time 30min, dry oxygen flow remains constant.
Lower the temperature and boat, complete diffusion process.
The silicon chip that embodiment two adopts is as follows:
Embodiment one and embodiment two adopt and spread with a collection of silicon chip, and other techniques are all normal.Detect to obtained solar battery sheet the parameter obtained to see table:
As can be seen from above-mentioned contrast scheme and result, scattering preparation provided by the invention, because which reducing diffused surface concentration, causes silicon chip surface uniformity to reduce.The photoelectric conversion efficiency of the solar battery sheet simultaneously coordinating silk screen printing to prepare is 17.71%.And the photoelectric conversion efficiency of solar battery sheet prepared by common process is 17.648%.The photoelectric conversion efficiency of solar battery sheet prepared by this method improves 0.062%, promotes successful; In short circuit current, the present invention is 8.6126A, and common process is 8.5996A, improves 13mA, meets initial theory imagination.
The scattering preparation of the high square resistance solar battery sheet that the present invention proposes, adopts and reduces oxygen flow in early stage, and point four step gradient types raise oxygen flow, keeps phosphorus source flux constant simultaneously, and by regulating nitrogen flow to make total flow promote.Relative to conventional method, the method that this aspect proposes covers one deck thin oxide layer at silicon chip surface, because the lifting of nitrogen flow reduces diffuse source concentration relatively in the elder generation in oxidizing process that rises again; Carry out surperficial pre-deposited subsequently, along with the lifting of oxygen flow, the phosphorus source of silicon chip surface is reacted gradually; Because silicon chip surface diffusion concentration reduces, the surface uniformity of its square resistance is reduced.After the silicon chip spread carries out the subsequent techniques such as silk screen printing again, the solar battery sheet be prepared into promotes all to some extent on open circuit voltage and short circuit current.
Although describe in detail about example embodiment and advantage thereof, being to be understood that when not departing from the protection range of spirit of the present invention and claims restriction, various change, substitutions and modifications can being carried out to these embodiments.For other examples, those of ordinary skill in the art should easy understand maintenance scope in while, the order of processing step can change.
In addition, range of application of the present invention is not limited to the technique of the specific embodiment described in specification, mechanism, manufacture, material composition, means, method and step.From disclosure of the present invention, to easily understand as those of ordinary skill in the art, for the technique existed at present or be about to develop, mechanism, manufacture, material composition, means, method or step later, wherein their perform the identical function of the corresponding embodiment cardinal principle that describes with the present invention or obtain the identical result of cardinal principle, can apply according to the present invention to them.Therefore, claims of the present invention are intended to these technique, mechanism, manufacture, material composition, means, method or step to be included in its protection range.