CN105159228B - 5-shaft linkage numerical control lathe realizes five axle scaling methods of RTCP functions - Google Patents

5-shaft linkage numerical control lathe realizes five axle scaling methods of RTCP functions Download PDF

Info

Publication number
CN105159228B
CN105159228B CN201510522513.3A CN201510522513A CN105159228B CN 105159228 B CN105159228 B CN 105159228B CN 201510522513 A CN201510522513 A CN 201510522513A CN 105159228 B CN105159228 B CN 105159228B
Authority
CN
China
Prior art keywords
mrow
msub
rotary shaft
msubsup
axis
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201510522513.3A
Other languages
Chinese (zh)
Other versions
CN105159228A (en
Inventor
佘剑
刘旭
申少泽
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chengdu Aircraft Industrial Group Co Ltd
Original Assignee
Chengdu Aircraft Industrial Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chengdu Aircraft Industrial Group Co Ltd filed Critical Chengdu Aircraft Industrial Group Co Ltd
Priority to CN201510522513.3A priority Critical patent/CN105159228B/en
Publication of CN105159228A publication Critical patent/CN105159228A/en
Application granted granted Critical
Publication of CN105159228B publication Critical patent/CN105159228B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/18Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/401Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by control arrangements for measuring, e.g. calibration and initialisation, measuring workpiece for machining purposes

Landscapes

  • Engineering & Computer Science (AREA)
  • Human Computer Interaction (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Turning (AREA)
  • Machine Tool Sensing Apparatuses (AREA)

Abstract

Five axles scaling method of the present invention is the motion structure solid geometric pattern that utilization space solid geometry concept establishes lathe, by simply measuring, with mathematical operation formula analysis calculate each rotating shaft eccentric away from and point of a knife to pivot distance, i.e. five axles conversion needed for geometric vector.The data calculated are respectively filled in the lathe parameter needed for five principal axis transformations, so as to reach the purpose of five axles demarcation.Scaling method involved in the present invention only needs operating personnel to possess mathematics geometric knowledge, requires low to operating personnel, and operating procedure is simple, clear, applied widely, may apply to the RTCP functions demarcation of the five-shaft numerical control equipment of all kinds of motion structures.

Description

5-shaft linkage numerical control lathe realizes five axle scaling methods of RTCP functions
Technical field
The present invention relates to numerical control machine tool technique field, and in particular to a kind of 5-shaft linkage numerical control lathe realizes RTCP functions Five axle scaling methods.
Background technology
5-shaft linkage numerical control lathe be it is a kind of it is high in technological content, precision is high, dedicated for the lathe of processed complex curved surface, The industries such as this machine tool system Aeronautics and Astronautics national to one, military affairs, scientific research, precision instruments, there is very important influence Power.
The characteristics of RTCP functions are the feature functionalitys of five-axle linkage, and the function shows is (the tool when only rotary shaft is moved The system for having five-shaft interlock function can have two rotary shafts while rotate), fortune is compensated by the real-time synchronization of three linear axis It is dynamic, a certain specified point on cutter or workpiece is remained motionless in the position in space.That is cutter or workpiece is specific around this Point rotates.This specified point be usually point of a knife cutting is contacted with workpiece that, i.e. cutting point.
Realize five-axle linkage RTCP functions, it must be understood that close the position between the motion structure form of lathe, rotary shaft System, the distance of the eccentric throw of rotary shaft and point of a knife to pivot.This process is exactly that 5-shaft linkage numerical control lathe is realized Five axle calibration process of RTCP functions.
Realize at present rotary shaft needed for five-axle linkage RTCP functions eccentric throw and point of a knife to pivot distance Determination method have two kinds, first, lathe manufacturer determines the eccentric throw and knife of rotary shaft during Design of Mechanical Structure The sharp distance to pivot, this method need to know the position chi between the accurate dimension of machine tool mechanical structure and rotary shaft It is very little, and particularly import lathe manufacturer of lathe manufacturer often only provides the signal of mechanical structure for technical know-how Figure, without providing accurate dimension, when lathe RTCP precise decreasings need repairing or lathe needs overhaul, due to that can not provide Accurate rotating shaft eccentric away from and point of a knife to pivot distance so that RTCP functions and precision are unable to reach machine tooling Required precision;Second, the five axles demarcation measurement function of being provided using digital control system manufacturer, such as CNC System from Siemens institute The option CYCLE996 measurement circulatory functions of offer, are changed by measuring the three-dimensional position of spheroid to calculate five axial coordinates Required geometric vector.Be configured with detailed understanding without the basic machinery for lathe using CYCLE996, perform measurement also without The dimensional drawing and structure chart of lathe are needed, lathe measures circulatory function by performing CYCLE996, so as to realize that five axles are demarcated automatically Process.But in this way to equipment requirement height, it is necessary to which lathe possesses on-line measurement function and corresponding option, together Shi Yaoqiu operators are familiar with digital control system, and its operating method of different digital control systems is also different, so only a minority It can grasp completely.
The content of the invention
Instant invention overcomes high to equipment requirement in the prior art, it is necessary to which lathe possesses on-line measurement function and corresponding choosing Function, while require that operator is familiar with digital control system, and different digital control systems its operating method also different deficiency, are carried Used for one kind and establish solid geometry mathematical modeling, survey calculation rotary shaft corresponds to each reference axis resolute so as to complete five axle marks Fixed 5-shaft linkage numerical control lathe realizes five axle scaling methods of RTCP functions.
To achieve the above object, the present invention uses following technical scheme:
A kind of 5-shaft linkage numerical control lathe realizes five axle scaling methods of RTCP functions, and it includes:
A, the survey tool before demarcation is prepared, the survey tool includes marble leveling ruler, square chi, dial gauge, magnetic power meter Mounting, long bulb rod, short ball head rod and square;
B, the geometry of basic coordinates axle is determined by marble leveling ruler, square chi, dial gauge and magnetic power meter mounting
Perpendicularity in precision, and each reference axis between X-axis, Y-axis, Z axis, it is then determined that the first rotation
Rotating shaft and the motion of the second rotary shaft " zero " point;
C, the relational model for the BA Double swing head machine tool structure axis for needing to demarcate is established, draws and realizes 5-shaft linkage numerical control machine Bed realizes the motion structure of RTCP functions;
D, the solid geometric pattern for the axle of five-axle number control machine tool five demarcation for needing to demarcate is established, draws needs are demarcated first The eccentric throw of rotary shaft and the second rotary shaft, measurement draw the first rotary shaft radius RAWith the second rotary shaft radius RB
E, the radius of turn R of the first rotary shaft installation short ball head rod is measuredA1, the long bulb rod of measurement the first rotary shaft installation Radius of turn RA2
F, the radius of turn R of the second rotary shaft installation short ball head rod is measuredB1, the long bulb rod of measurement the second rotary shaft installation Radius of turn RB2
G, by the motion structure in step c, with reference to the measured value R in step e, fA1、RA2、RB1、RB2, pass through formula
The first vector value Z is calculatedA, the second vector value YA, the 3rd vector value ZBWith four-vector value XB, wherein L1To be short Bulb rod is to the length of main shaft end face, L2For the length of long bulb rod to main shaft end face.
Further technical scheme is that the step e is specifically included:
H, it is using dial gauge that two surfaces of square are parallel with X-axis and the debugging of Y-axis axis of movement respectively;
Short ball head rod is installed in the first rotary shaft, short ball head rod is gone respectively along three X-axis, Y-axis, Z axis directions i, Recline three surfaces of square, and X values, Y value, the Z values that record is shown close to rear digital control system every time respectively, then using X values, Y value, Z values draw the first coordinate value P respectively plus after short ball head rod radius and the half square length of side1(x1,y1,z1);
J, after the first rotary shaft is rotated to an angle, the angle step Δ │ θ │ of the first rotary shaft are recorded, repeat above-mentioned step Rapid h-i, draw the second coordinate value P2(x2,y2,z2);
K, with reference to the first coordinate value P1(x1,y1,z1), the second coordinate value P2(x2,y2,z2) and angle step Δ │ θ │ pass through public affairs Formula
Draw the radius of turn R of the first rotary shaft installation short ball head rodA1
L, by after the first rotary shaft different rotation angle, repetition is detected, recorded, calculating above-mentioned RA1More than three times, with each time RA1Average value as RA1Final result;
Long bulb rod is installed in the first rotary shaft, repeat the above steps h-l, and the first rotary shaft installation length is calculated m, The radius of turn R of batA2
Further technical scheme is that the step f is specifically included:
N, it is using dial gauge that two surfaces of square are parallel with X-axis and the debugging of Y-axis axis of movement respectively;
Short ball head rod is installed in the second rotary shaft, short ball head rod is gone respectively along three X-axis, Y-axis, Z axis directions o, Recline three surfaces of square, and X values, Y value, the Z values that record is shown close to rear digital control system every time respectively, then using X values, Y value, Z values draw the 3rd coordinate value P respectively plus after short ball head rod radius and the half square length of side3(x3,y3,z3);
P, after the second rotary shaft is rotated to an angle, the angle step Δ │ Φ │ of the second rotary shaft are recorded, are repeated above-mentioned Step n-o, draw 4-coordinate value P4(x4,y4,z4);
Q, with reference to the 3rd coordinate value P3(x3,y3,z3), 4-coordinate value P4(x4,y4,z4) and angle step Δ │ Φ │ pass through Formula
Draw the radius of turn R of the second rotary shaft installation short ball head rodB1
R, by after the second rotary shaft different rotation angle, repetition is detected, recorded, calculating above-mentioned RB1More than three times, with each time RB1Average value as RB1Final result;
Long bulb rod is installed in the second rotary shaft, repeat the above steps n-r, and the second rotary shaft installation length is calculated s, The radius of turn R of batB2
Compared with prior art, the beneficial effects of the invention are as follows:
The present invention is directed to Five Axis CNC System, using establishing solid geometry mathematical modeling, survey calculation rotary shaft pair Each reference axis resolute is answered so as to complete the demarcation of five axles.By the application attestation in actual production, the method has operation letter Single, the axle stated accuracy of lathe five meets five-shaft numerical control equipment RTCP function requirement on machining accuracy, to personnel and hardware, environmental requirement It is low, demarcate efficiency high the characteristics of, suitable for all kinds of motion structure forms, other digital control systems can also be generalized to, have it is wide Application prospect.
Brief description of the drawings
Fig. 1 is the relational model schematic diagram of BA Double swing head machine tool structure axis in the present invention.
Fig. 2 is the solid geometric pattern schematic diagram that the axle of five-axle number control machine tool five is demarcated in the present invention
Fig. 3 rotates resolute for the first rotary shaft in the present invention and calculates schematic diagram.
Fig. 4 rotates resolute for the second rotary shaft in the present invention and calculates schematic diagram.
In figure:1 first rotating shaft axis, 2 second rotating shaft axis, the Z-direction arrow of 3 main shaft end faces to the first rotating shaft axis Amount, the Y-direction vector of 4 main shaft end faces to the first rotating shaft axis, 5 main shaft end faces to the X of the second rotating shaft axis are to vector, and 6 the The Z-direction vector of one rotating shaft axis to the second rotating shaft axis, 7 main shafts, main axis length L, short ball head rod to main shaft end face length L1, long bulb rod to main shaft end face length L2, the first vector value ZA, the second vector value YA, the 3rd vector value ZBWith four-vector value XB, the radius of turn R of the first rotary shaft installation short ball head rodA1, the radius of turn R of the long bulb rod of the first rotary shaft installationA2, second Rotary shaft installs the radius of turn R of short ball head rodB1, the radius of turn R of the long bulb rod of the second rotary shaft installationB2
Embodiment
Below for BA double pendulum header structure 5-shaft linkage numerical control lathes, with reference to accompanying drawing, the present invention is further elaborated.
5-shaft linkage numerical control lathe as shown in Figures 1 to 4 realizes five axle scaling methods of RTCP functions, and it includes following step Suddenly:
A, the survey tool before demarcation is prepared, the survey tool includes marble leveling ruler, square chi, dial gauge, magnetic power meter Mounting, long bulb rod, short ball head rod and square;
B, the geometric accuracy of basic coordinates axle is determined by marble leveling ruler, square chi, dial gauge and magnetic power meter mounting, with And the perpendicularity in each reference axis between X-axis, Y-axis, Z axis, it is then determined that the motion of the first rotary shaft and the second rotary shaft " zero " point;
C, the relational model for the BA Double swing head machine tool structure axis for needing to demarcate is established, draws and realizes 5-shaft linkage numerical control machine Bed realizes the motion structure of RTCP functions;
D, the solid geometric pattern for the axle of five-axle number control machine tool five demarcation for needing to demarcate is established, draws needs are demarcated first The eccentric throw of rotary shaft and the second rotary shaft, survey calculation draw the first rotary shaft radius RAWith the second rotary shaft radius RB
E, the radius of turn R of the rotary shaft of survey calculation first installation short ball head rodA1, then the installation of the rotary shaft of survey calculation first The radius of turn R of long bulb rodA2
The step e is specifically included:
H, it is using dial gauge that two surfaces of square are parallel with X-axis and the debugging of Y-axis axis of movement respectively;
Short ball head rod is installed in the first rotary shaft, short ball head rod is gone respectively along three X-axis, Y-axis, Z axis directions i, Recline three surfaces of square, and X values, Y value, the Z values that record is shown close to rear digital control system every time respectively, then using X values, Y value, Z values draw the first coordinate value P respectively plus after short ball head rod radius and the half square length of side1(x1,y1,z1);
J, after the first rotary shaft is rotated to an angle, the angle step Δ │ θ │ of the first rotary shaft are recorded, repeat above-mentioned step Rapid h-i, draw the second coordinate value P2(x2,y2,z2);
K, with reference to the first coordinate value P1(x1,y1,z1), the second coordinate value P2(x2,y2,z2) and angle step Δ │ θ │ pass through public affairs Formula
Draw the radius of turn R of the first rotary shaft installation short ball head rodA1
L, by after the first rotary shaft different rotation angle, repetition is detected, recorded, calculating above-mentioned RA1More than three times, with each time RA1Average value as RA1Final result;
Long bulb rod is installed in the first rotary shaft, repeat the above steps h-l, and the first rotary shaft installation length is calculated m, The radius of turn R of batA2
F, the radius of turn R of the rotary shaft of survey calculation second installation short ball head rodB1, then the installation of the rotary shaft of survey calculation second The radius of turn R of long bulb rodB2
The step f is specifically included:
N, it is using dial gauge that two surfaces of square are parallel with X-axis and the debugging of Y-axis axis of movement respectively;
Short ball head rod is installed in the second rotary shaft, short ball head rod is gone respectively along three X-axis, Y-axis, Z axis directions o, Recline three surfaces of square, and X values, Y value, the Z values that record is shown close to rear digital control system every time respectively, then using X values, Y value, Z values draw the 3rd coordinate value P respectively plus after short ball head rod radius and the half square length of side3(x3,y3,z3);
P, after the second rotary shaft is rotated to an angle, the angle step Δ │ Φ │ of the second rotary shaft are recorded, are repeated above-mentioned Step n-o, draw 4-coordinate value P4(x4,y4,z4);
Q, with reference to the 3rd coordinate value P3(x3,y3,z3), 4-coordinate value P4(x4,y4,z4) and angle step Δ │ Φ │ pass through Formula
Draw the radius of turn R of the second rotary shaft installation short ball head rodB1
R, by after the second rotary shaft different rotation angle, repetition is detected, recorded, calculating above-mentioned RB1More than three times, with each time RB1Average value as RB1Final result;
Long bulb rod is installed in the second rotary shaft, repeat the above steps n-r, and the second rotary shaft installation length is calculated s, The radius of turn R of batB2
G, by the motion structure in step c, with reference to the measured value R in step e, fA1、RA2、RB1、RB2, with reference to formula
The first vector value Z is calculatedA, the second vector value YA, the 3rd vector value ZBWith four-vector value XB,Wherein L1To be short Bulb rod is to the length of main shaft end face, L2For the length of long bulb rod to main shaft end face.
BA Double swing head kinematic structures refer to:First rotary shaft, the second rotary shaft are relative to main shaft orientation end face rotation half Demarcation of the footpath along each reference axis resolute, each reference axis point arrow is corresponded to according to the first rotary shaft, the second rotary shaft axle radius of turn The mutual superposition relation of amount, its resolute path along reference axis are as shown in Figure 2:3 → 4 → 5 → 6, while according to cube pair Arris line principle, with reference to Fig. 3, Fig. 4, rotary shaft can be released and divided relative to main shaft orientation end face radius of turn along each reference axis Vector data, with reference to the principal axis transformation parameter of Siemens 840 D in NC five, there is following corresponding relation, ± number depend on resolute with Whether the positive direction of reference axis is consistent, is unanimously "+".
The essence of the present invention is described in detail above embodiment, but can not be to protection scope of the present invention Limited, it should be apparent that, under the enlightenment of the present invention, those of ordinary skill in the art can also carry out many improvement And modification, it should be noted that these are improved and modification all falls within the claims of the present invention.

Claims (3)

1. a kind of 5-shaft linkage numerical control lathe realizes five axle scaling methods of RTCP functions, it is characterised in that:It includes following step Suddenly:
A, prepare demarcation before survey tool, the survey tool include marble leveling ruler, square chi, dial gauge, magnetic power meter mounting, Long bulb rod, short ball head rod and square;
B, the geometric accuracy of basic coordinates axle is determined by marble leveling ruler, square chi, dial gauge and magnetic power meter mounting, and respectively Perpendicularity in individual reference axis between X-axis, Y-axis, Z axis, it is then determined that motion " zero " point of the first rotary shaft and the second rotary shaft;
C, the relational model for the BA Double swing head machine tool structure axis for needing to demarcate is established, draws and realizes 5-shaft linkage numerical control lathe reality The motion structure of existing RTCP functions;
D, the solid geometric pattern for the axle of five-axle number control machine tool five demarcation for needing to demarcate is established, draws the first rotation that needs are demarcated The eccentric throw of axle and the second rotary shaft, measurement draw the first rotary shaft radius RAWith the second rotary shaft radius RB
E, the radius of turn R of the first rotary shaft installation short ball head rod is measuredA1, the rotation of the long bulb rod of measurement the first rotary shaft installation Radius RA2
F, the radius of turn R of the second rotary shaft installation short ball head rod is measuredB1, the rotation of the long bulb rod of measurement the second rotary shaft installation Radius RB2
G, by the motion structure in step c, with reference to the measured value R in step e, fA1、RA2、RB1、RB2, pass through formula
<mfenced open = "" close = ""> <mtable> <mtr> <mtd> <mrow> <msub> <mi>Z</mi> <mi>A</mi> </msub> <mo>=</mo> <mfrac> <mrow> <msubsup> <mi>R</mi> <mrow> <mi>A</mi> <mn>1</mn> </mrow> <mn>2</mn> </msubsup> <mo>-</mo> <msubsup> <mi>R</mi> <mrow> <mi>A</mi> <mn>2</mn> </mrow> <mn>2</mn> </msubsup> <mo>-</mo> <msubsup> <mi>L</mi> <mn>1</mn> <mn>2</mn> </msubsup> <mo>+</mo> <msubsup> <mi>L</mi> <mn>2</mn> <mn>2</mn> </msubsup> </mrow> <mrow> <mn>2</mn> <mrow> <mo>(</mo> <msub> <mi>L</mi> <mn>1</mn> </msub> <mo>-</mo> <msub> <mi>L</mi> <mn>2</mn> </msub> <mo>)</mo> </mrow> </mrow> </mfrac> </mrow> </mtd> <mtd> <mrow> <msub> <mi>Y</mi> <mi>A</mi> </msub> <mo>=</mo> <msqrt> <mrow> <msubsup> <mi>R</mi> <mrow> <mi>A</mi> <mn>1</mn> </mrow> <mn>2</mn> </msubsup> <mo>-</mo> <msup> <mrow> <mo>&amp;lsqb;</mo> <msup> <mfrac> <mrow> <msubsup> <mi>R</mi> <mrow> <mi>A</mi> <mn>1</mn> </mrow> <mn>2</mn> </msubsup> <mo>-</mo> <msubsup> <mi>R</mi> <mrow> <mi>A</mi> <mn>2</mn> </mrow> <mn>2</mn> </msubsup> <mo>+</mo> <mrow> <mo>(</mo> <msub> <mi>L</mi> <mn>1</mn> </msub> <mo>-</mo> <msub> <mi>L</mi> <mn>2</mn> </msub> <mo>)</mo> </mrow> </mrow> <mrow> <mn>2</mn> <mrow> <mo>(</mo> <msub> <mi>L</mi> <mn>1</mn> </msub> <mo>-</mo> <msub> <mi>L</mi> <mn>2</mn> </msub> <mo>)</mo> </mrow> </mrow> </mfrac> <mn>2</mn> </msup> <mo>&amp;rsqb;</mo> </mrow> <mn>2</mn> </msup> </mrow> </msqrt> </mrow> </mtd> </mtr> </mtable> </mfenced>
<mfenced open = "" close = ""> <mtable> <mtr> <mtd> <mrow> <msub> <mi>Z</mi> <mi>B</mi> </msub> <mo>=</mo> <mfrac> <mrow> <msubsup> <mi>R</mi> <mrow> <mi>B</mi> <mn>1</mn> </mrow> <mn>2</mn> </msubsup> <mo>-</mo> <msubsup> <mi>R</mi> <mrow> <mi>B</mi> <mn>2</mn> </mrow> <mn>2</mn> </msubsup> <mo>-</mo> <msubsup> <mi>L</mi> <mn>1</mn> <mn>2</mn> </msubsup> <mo>+</mo> <msubsup> <mi>L</mi> <mn>2</mn> <mn>2</mn> </msubsup> </mrow> <mrow> <mn>2</mn> <mrow> <mo>(</mo> <msub> <mi>L</mi> <mn>1</mn> </msub> <mo>-</mo> <msub> <mi>L</mi> <mn>2</mn> </msub> <mo>)</mo> </mrow> </mrow> </mfrac> </mrow> </mtd> <mtd> <mrow> <msub> <mi>X</mi> <mi>B</mi> </msub> <mo>=</mo> <msqrt> <mrow> <msubsup> <mi>R</mi> <mrow> <mi>B</mi> <mn>1</mn> </mrow> <mn>2</mn> </msubsup> <mo>-</mo> <msup> <mrow> <mo>&amp;lsqb;</mo> <msup> <mfrac> <mrow> <msubsup> <mi>R</mi> <mrow> <mi>B</mi> <mn>1</mn> </mrow> <mn>2</mn> </msubsup> <mo>-</mo> <msubsup> <mi>R</mi> <mrow> <mi>B</mi> <mn>2</mn> </mrow> <mn>2</mn> </msubsup> <mo>+</mo> <mrow> <mo>(</mo> <msub> <mi>L</mi> <mn>1</mn> </msub> <mo>-</mo> <msub> <mi>L</mi> <mn>2</mn> </msub> <mo>)</mo> </mrow> </mrow> <mrow> <mn>2</mn> <mrow> <mo>(</mo> <msub> <mi>L</mi> <mn>1</mn> </msub> <mo>-</mo> <msub> <mi>L</mi> <mn>2</mn> </msub> <mo>)</mo> </mrow> </mrow> </mfrac> <mn>2</mn> </msup> <mo>&amp;rsqb;</mo> </mrow> <mn>2</mn> </msup> </mrow> </msqrt> </mrow> </mtd> </mtr> </mtable> </mfenced>
The first vector value Z is calculatedA, the second vector value YA, the 3rd vector value ZBWith four-vector value XB, wherein L1For short ball head Rod is to the length of main shaft end face, L2For the length of long bulb rod to main shaft end face.
2. 5-shaft linkage numerical control lathe according to claim 1 realizes five axle scaling methods of RTCP functions, its feature exists In the step e is specifically included:
H, it is using dial gauge that two surfaces of square are parallel with X-axis and the debugging of Y-axis axis of movement respectively;
Short ball head rod is installed in the first rotary shaft, short ball head rod is gone to recline respectively along three X-axis, Y-axis, Z axis directions i, Three surfaces of square, and X values, Y value, the Z values that record is shown close to rear digital control system every time respectively, then using X values, Y value, Z values draw the first coordinate value P respectively plus after short ball head rod radius and the half square length of side1(x1,y1,z1);
J, after the first rotary shaft is rotated to an angle, the angle step Δ │ θ │ of the first rotary shaft are recorded, repeat the above steps h- I, draw the second coordinate value P2(x2,y2,z2);
K, with reference to the first coordinate value P1(x1,y1,z1), the second coordinate value P2(x2,y2,z2) and angle step Δ │ θ │ pass through formula
<mrow> <msub> <mi>R</mi> <mrow> <mi>A</mi> <mn>1</mn> </mrow> </msub> <mo>=</mo> <mfrac> <msqrt> <mrow> <msup> <mrow> <mo>(</mo> <msub> <mi>x</mi> <mn>1</mn> </msub> <mo>-</mo> <msub> <mi>x</mi> <mn>2</mn> </msub> <mo>)</mo> </mrow> <mn>2</mn> </msup> <mo>+</mo> <msup> <mrow> <mo>(</mo> <msub> <mi>y</mi> <mn>1</mn> </msub> <mo>-</mo> <msub> <mi>y</mi> <mn>2</mn> </msub> <mo>)</mo> </mrow> <mn>2</mn> </msup> <mo>+</mo> <msup> <mrow> <mo>(</mo> <msub> <mi>z</mi> <mn>1</mn> </msub> <mo>-</mo> <msub> <mi>z</mi> <mn>2</mn> </msub> <mo>)</mo> </mrow> <mn>2</mn> </msup> </mrow> </msqrt> <mrow> <mn>2</mn> <mo>&amp;CenterDot;</mo> <mi>S</mi> <mi>i</mi> <mi>n</mi> <mfrac> <mrow> <mo>|</mo> <mi>&amp;theta;</mi> <mo>|</mo> </mrow> <mn>2</mn> </mfrac> </mrow> </mfrac> </mrow>
Draw the radius of turn R of the first rotary shaft installation short ball head rodA1
L, by after the first rotary shaft different rotation angle, repetition is detected, recorded, calculating above-mentioned RA1More than three times, with each secondary RA1's Average value is as RA1Final result;
Long bulb rod is installed in the first rotary shaft, repeat the above steps h-l, and the first rotary shaft is calculated and installs long bulb m, The radius of turn R of rodA2
3. 5-shaft linkage numerical control lathe according to claim 1 realizes five axle scaling methods of RTCP functions, its feature exists In the step f is specifically included:
N, it is using dial gauge that two surfaces of square are parallel with X-axis and the debugging of Y-axis axis of movement respectively;
Short ball head rod is installed in the second rotary shaft, short ball head rod is gone to recline respectively along three X-axis, Y-axis, Z axis directions o, Three surfaces of square, and X values, Y value, the Z values that record is shown close to rear digital control system every time respectively, then using X values, Y value, Z values draw the 3rd coordinate value P respectively plus after short ball head rod radius and the half square length of side3(x3,y3,z3);
P, after the second rotary shaft is rotated to an angle, the angle step Δ │ Φ │ of the second rotary shaft is recorded, are repeated the above steps N-o, draw 4-coordinate value P4(x4,y4,z4);
Q, with reference to the 3rd coordinate value P3(x3,y3,z3), 4-coordinate value P4(x4,y4,z4) and angle step Δ │ Φ │ pass through formula
<mrow> <msub> <mi>R</mi> <mrow> <mi>B</mi> <mn>1</mn> </mrow> </msub> <mo>=</mo> <mfrac> <msqrt> <mrow> <msup> <mrow> <mo>(</mo> <msub> <mi>x</mi> <mn>3</mn> </msub> <mo>-</mo> <msub> <mi>x</mi> <mn>4</mn> </msub> <mo>)</mo> </mrow> <mn>2</mn> </msup> <mo>+</mo> <msup> <mrow> <mo>(</mo> <msub> <mi>y</mi> <mn>3</mn> </msub> <mo>-</mo> <msub> <mi>y</mi> <mn>4</mn> </msub> <mo>)</mo> </mrow> <mn>2</mn> </msup> <mo>+</mo> <msup> <mrow> <mo>(</mo> <msub> <mi>z</mi> <mn>3</mn> </msub> <mo>-</mo> <msub> <mi>z</mi> <mn>4</mn> </msub> <mo>)</mo> </mrow> <mn>2</mn> </msup> </mrow> </msqrt> <mrow> <mn>2</mn> <mo>&amp;CenterDot;</mo> <mi>S</mi> <mi>i</mi> <mi>n</mi> <mfrac> <mrow> <mo>|</mo> <mi>&amp;Phi;</mi> <mo>|</mo> </mrow> <mn>2</mn> </mfrac> </mrow> </mfrac> </mrow>
Draw the radius of turn R of the second rotary shaft installation short ball head rodB1
R, by after the second rotary shaft different rotation angle, repetition is detected, recorded, calculating above-mentioned RB1More than three times, with each secondary RB1's Average value is as RB1Final result;
Long bulb rod is installed in the second rotary shaft, repeat the above steps n-r, and the second rotary shaft is calculated and installs long bulb s, The radius of turn R of rodB2
CN201510522513.3A 2015-08-24 2015-08-24 5-shaft linkage numerical control lathe realizes five axle scaling methods of RTCP functions Active CN105159228B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510522513.3A CN105159228B (en) 2015-08-24 2015-08-24 5-shaft linkage numerical control lathe realizes five axle scaling methods of RTCP functions

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510522513.3A CN105159228B (en) 2015-08-24 2015-08-24 5-shaft linkage numerical control lathe realizes five axle scaling methods of RTCP functions

Publications (2)

Publication Number Publication Date
CN105159228A CN105159228A (en) 2015-12-16
CN105159228B true CN105159228B (en) 2017-12-29

Family

ID=54800115

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201510522513.3A Active CN105159228B (en) 2015-08-24 2015-08-24 5-shaft linkage numerical control lathe realizes five axle scaling methods of RTCP functions

Country Status (1)

Country Link
CN (1) CN105159228B (en)

Families Citing this family (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI599438B (en) * 2016-01-21 2017-09-21 Hurco Automation Ltd Handwheel test method and device for five axis CNC machine tool RTCP activation
CN107748539B (en) * 2017-09-25 2020-09-15 电子科技大学 Five-axis machine tool multi-axis linkage error tracing method based on RTCP error feature recognition
CN108334030B (en) * 2017-12-19 2020-11-10 成都飞机工业(集团)有限责任公司 RTCP calibration and compensation method for five-axis numerical control machine tool with double-swing-head structure
EP3582043B1 (en) * 2018-06-12 2022-07-20 Siemens Aktiengesellschaft Method, numerical control device and machine tool for machining a workpiece
CN109773585B (en) * 2019-01-11 2019-11-12 电子科技大学 A kind of five-axle number control machine tool space error detection method based on RTCP
CN109839892B (en) * 2019-01-29 2020-12-18 西南交通大学 Post-processing corner selection optimization method for five-axis numerical control machine tool
WO2021189298A1 (en) * 2020-03-25 2021-09-30 成都飞机工业(集团)有限责任公司 Swing head position error detection and identification method for ca double-swing-head five-axis numerically controlled machine tool
CN111451880B (en) * 2020-04-21 2021-03-26 中国工程物理研究院机械制造工艺研究所 AB double-tool pendulum five-axis magnetorheological polishing machine tool structure parameter calibration method
CN111673292B (en) * 2020-06-04 2022-05-27 西安中科微精光子科技股份有限公司 RTCP error calibration compensation method for five-axis laser processing equipment
CN113523901A (en) * 2021-06-22 2021-10-22 上海诺倬力机电科技有限公司 Precision detection method for five-axis machine tool
CN116047997B (en) * 2023-03-31 2023-06-20 中科航迈数控软件(深圳)有限公司 RTCP compensation method and device for numerical control machine tool

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE29916325U1 (en) * 1999-09-16 2000-01-20 Petec Gmbh Device for measuring parameters on CNC processing machines
CN102001021A (en) * 2010-10-22 2011-04-06 西南交通大学 Method for measuring geometric error parameter value of rotary oscillation axis of five-axis linkage numerical control machine tool
CN103831665A (en) * 2012-11-23 2014-06-04 江西昌河航空工业有限公司 Detection and correction method of locating accuracy of rotating shaft of five-axis machine tool
CN104162807A (en) * 2014-08-18 2014-11-26 电子科技大学 RTCP three-dimensional synchronous detection device and method of machine tool

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE60134983D1 (en) * 2000-05-31 2008-09-04 Unova Ind Automation Sys Inc METHOD AND DEVICE FOR CALIBRATING A ROTARY AXLE

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE29916325U1 (en) * 1999-09-16 2000-01-20 Petec Gmbh Device for measuring parameters on CNC processing machines
CN102001021A (en) * 2010-10-22 2011-04-06 西南交通大学 Method for measuring geometric error parameter value of rotary oscillation axis of five-axis linkage numerical control machine tool
CN103831665A (en) * 2012-11-23 2014-06-04 江西昌河航空工业有限公司 Detection and correction method of locating accuracy of rotating shaft of five-axis machine tool
CN104162807A (en) * 2014-08-18 2014-11-26 电子科技大学 RTCP three-dimensional synchronous detection device and method of machine tool

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
一种R_test球头球心检测装置结构优化设计方法;刘大炜;《机械工程学报》;20131114;第49卷(第23期);第161-166页 *
一种双摆工作台式五轴联动机床动态精度的标定方法;刘新山;《组合机床与自动化加工技术》;20130523(第5期);第19-22页 *

Also Published As

Publication number Publication date
CN105159228A (en) 2015-12-16

Similar Documents

Publication Publication Date Title
CN105159228B (en) 5-shaft linkage numerical control lathe realizes five axle scaling methods of RTCP functions
CN102809364B (en) Method for determining complex curved surface profile error
CN106078359B (en) A kind of zero definition of more main shaft drilling building-block machines of planer-type and scaling method
CN103878641A (en) Rotating shaft geometric error identification method commonly used for five-axis numerical control machine tool
Huang et al. Identification of geometric errors of rotary axes on 5-axis machine tools by on-machine measurement
CN103809513A (en) Error verification method of CA oscillating structure five-axis machine tool
CN104985482B (en) A kind of Five-axis NC Machining Center On-machine Test complex profile method
CN104156519A (en) Method for designing geometric accuracy of multi-axis numerical control machine tool to improve processing accuracy and reliability
CN106502203A (en) A kind of Geometric Error for Computerized Numerical Control Milling Machine modeling method
CN104462775B (en) A kind of Five-axis NC Machining Center Milling Force computational methods
CN101693347A (en) Rotating cutter on-line measurement method based on image processing
CN104990487A (en) Non-orthogonal rotating shaft axis deviation measurement method based on linkage analysis analyses
CN105371793A (en) One-time clamping measurement method for geometric error of rotating shaft of five-axis machine tool
CN107695791A (en) The general rotary shaft geometric error discrimination method unrelated with position
CN112325773B (en) Method for calibrating beam direction vector and origin position of laser displacement sensor
CN103324140B (en) Generating method of general cutter scanning body in five-axis machining
CN112069612A (en) Method for evaluating measurement uncertainty of gear measurement center
CN102944206B (en) Step positioning method for three-coordinate measurement of integral impeller
CN106959667A (en) A kind of lathe translation shaft error of perpendicularity modeling method
CN106017326A (en) Point location accuracy evaluation method for gantry drilling machine tool
CN103759939B (en) Large speed ratio high-accuracy speed reduction unit drive error testing experiment table and method of testing thereof
Wang et al. Volumetric error modelling, measurement, and compensation for an integrated measurement-processing machine tool
Slamani et al. Concept for the integration of geometric and servo dynamic errors for predicting volumetric errors in five-axis high-speed machine tools: an application on a XYC three-axis motion trajectory using programmed end point constraint measurements
CN113427320A (en) Multi-axis on-machine measurement planning method for reducing measurement uncertainty
CN107220213A (en) Five-axle number control machine tool on-line measurement analysis method

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant