WO2021189298A1 - Swing head position error detection and identification method for ca double-swing-head five-axis numerically controlled machine tool - Google Patents

Swing head position error detection and identification method for ca double-swing-head five-axis numerically controlled machine tool Download PDF

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WO2021189298A1
WO2021189298A1 PCT/CN2020/081111 CN2020081111W WO2021189298A1 WO 2021189298 A1 WO2021189298 A1 WO 2021189298A1 CN 2020081111 W CN2020081111 W CN 2020081111W WO 2021189298 A1 WO2021189298 A1 WO 2021189298A1
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axis
error
mode
machine tool
detection
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PCT/CN2020/081111
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French (fr)
Chinese (zh)
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蒋云峰
朱绍维
张云
陶文坚
楚王伟
宋志勇
贺毅
王强军
李庆
潘世禄
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成都飞机工业(集团)有限责任公司
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Priority to PCT/CN2020/081111 priority Critical patent/WO2021189298A1/en
Publication of WO2021189298A1 publication Critical patent/WO2021189298A1/en

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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/18Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/401Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by control arrangements for measuring, e.g. calibration and initialisation, measuring workpiece for machining purposes

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  • the invention relates to the field of error identification of five-axis numerical control machine tools, in particular to a method for detecting and identifying the position error of the swing head of a CA double-swing head five-axis numerical control machine tool.
  • Aerospace structural parts have the characteristics of large size, complex configuration, and high surface quality requirements.
  • Large-scale bridge type, gantry five-axis CNC machine tools are often used for large-size parts processing.
  • the bridge type (gantry) five-axis machine tool contains two rotary axes and three linear axes.
  • the function of the rotary axis is to adjust the tool posture in the process stage to adapt to the complex surface shape of the aviation structure, so that the five-axis machining has a high cutting rate. , Less processing time and other advantages.
  • the machine tool has introduced more geometric error items.
  • the RTCP function is turned on to realize the five-axis linkage, the position of the tool center point in the workpiece coordinate system will change, which will lead to the surface quality of the aviation structure parts. Deterioration ultimately affects the quality and performance of aerospace products.
  • the position-independent geometric errors (PIGEs) in the geometric error of the swing head are the key error factors that determine the accuracy of the machine tool RTCP, and are often referred to as the position error of the swing head.
  • the detection and identification of the position error of the swing head is particularly important.
  • the traditional manual measurement method uses the inspection rod, the dial indicator and other instruments.
  • the disadvantage is that it is easy to introduce human operation errors and the degree of automation is low.
  • the accuracy of the results depends on the technical level of the operators. In terms of automated measurement, ballbars, trigger probes, R-tests and other equipment are widely used.
  • the patent document with the application number CN 201810520517.1 proposes a ballbar-based measurement path and identification method. It is only sensitive to axial error changes, and the installation position needs to be changed many times during the measurement process, which makes the measurement process more time-consuming and less automated; the patent document with the application number CN 201510856867.1 uses a trigger probe and a high-precision ball to complete Measurement and identification of 4 position errors, but the influence of spindle installation error and rotation axis angle error is not considered.
  • the prior art method for detecting swing head errors of CNC machine tools mainly includes the following defects: the number of error items measured is low, and multiple types of error identification cannot be realized at the same time; in addition, the detection automation is low and the detection efficiency is low. Low.
  • the technical problem to be solved by the present invention is to provide a CA double-swing head five-axis numerical control machine tool swing head position error detection and identification method in view of the above existing problems.
  • a CA double-swing head five-axis numerical control machine tool swing head position error detection and identification method including:
  • Step S1 measurement data collection: use a testing instrument to measure the comprehensive position deviation of the ball head and the center of the baseball at different positions of the swing head;
  • Step S2 based on the kinematics model of the CA double-swing head five-axis machine tool, combined with the nature of the swing head position error term, establish a mathematical relationship between the ball head check baseball center position deviation and the position error term;
  • Step S3 position error identification: based on the measurement data collected in step S1 and the kinematic error relationship in step S2, nine position errors of the swing head are obtained through the identification process;
  • Step S4 Repeat the above steps S1 and S3, perform multiple measurements, and take the average value of the position error identification results.
  • the measurement data collection in the step S1 includes the following processes:
  • Step S1.1 the measuring instrument is installed on the workbench, the machine tool is driven to make the center of the ball head inspection rod contact the measuring instrument, and the RTCP function of the five-axis CNC machine tool is turned on;
  • Step S1.2 Set the A-axis position and C-axis position in 7 different detection modes, the A-axis position of detection mode 1 is -90°, the C-axis position is 0°, and the A-axis position of detection mode 2 is -90° , C-axis position is 90°, A-axis position of detection mode 3 is -90°, C-axis position is 270°, A-axis position of detection mode 4 is 0°, C-axis position is 180°, A of detection mode 5
  • the axis position is 90°, the C axis position is 90°, the A-axis position of the detection mode 6 is 90°, the C-axis position is 180°, the A-axis position of the detection mode 6 is 90°, and the C-axis position is 270°.
  • step S2 establishing the mathematical relationship between the position deviation and the position error of the ball head check baseball includes the following process:
  • Step S2.1 According to the topological structure of the CA double-swing head machine tool, the function of the center position of the ball head in the ideal case is obtained:
  • P ideal represents the ideal coordinate of the center point of the ball head inspection bar in the workpiece coordinate system
  • trans(X,Y,Z) represents the translation matrix of the X, Y, Z translational coordinate axes of the CNC machine tool
  • Rot(C) represents the rotation The homogeneous matrix of the axis C rotating around the Z axis
  • Rot(A) represents the homogeneous matrix of the rotating axis A rotating around the X axis
  • P t represents the initial coordinate value of the center point of the ball nose rod
  • Step S2.2 Add the 9 position errors of the swing head in the case of two rotating shafts to obtain the function of the ball head check baseball center position under actual conditions:
  • trans(X, Y, Z) represents the translation matrix of the X, Y, Z translational coordinate axes of the CNC machine tool
  • P t represents the initial coordinate value of the center point of the ball nose rod
  • ⁇ x, ⁇ y, ⁇ z respectively represent the error values of the ball nose rod in the X, Y, and Z directions of the machine tool coordinate system
  • A represents the rotation angle of the A axis
  • C represents the rotation angle of the C axis
  • ⁇ xCZ , ⁇ yCZ , ⁇ zCZ respectively represents the displacement deviation error of the C axis relative to the Z axis in the X, Y, and Z directions
  • ⁇ CZ , ⁇ CZ represent the perpendicularity error between the C axis, the Y axis, and the X axis, respectively
  • ⁇ CZ represents the C axis
  • the positioning angle error, ⁇ yAC represents the displacement deviation error of the A axis relative to the C axis in the Y direction
  • ⁇ AC represents the perpendicularity error between the A axis and the Z axis
  • ⁇ AS represents the spindle relative to the A axis around the Y
  • step S3 includes the following process:
  • Step 3.1 calculation mode one:
  • ⁇ x 1 (-90,90, L), ⁇ x 2 (90,270, L) denotes an error value X direction in two detection mode
  • a mode may be deduced from the ⁇ xCZ, ⁇ yAC;
  • Step 3.2 calculation mode two:
  • ⁇ y 1 (-90,0,L) and ⁇ y 2 (90,180,L) represent the error values in the Y direction in the two detection modes, and ⁇ yCZ can be calculated from the second mode;
  • Step 3.3 calculation mode three:
  • ⁇ y 1 (-90,90,L) and ⁇ y 2 (90,90,L) represent the error values in the Y direction in the two detection modes, and ⁇ CZ can be calculated from mode three;
  • ⁇ z 1 (-90,0,L), ⁇ z 2 (-90,90,L), ⁇ z 3 (-90,270,L) represent the error measurement values in the Z direction in the three detection modes, which can be calculated from mode four ⁇ CZ , ⁇ CZ , ⁇ zCZ ;
  • Step 3.5 calculation mode five:
  • ⁇ x 1 (-90,0,L), ⁇ x 2 (0,180,L), ⁇ x 3 (90,180,L) represent the error measurement values in the X direction in the three detection modes.
  • Mode 5 combines calculation mode 1 and calculation mode 4 ⁇ AC and ⁇ AS can be calculated.
  • the detection instrument includes but is not limited to R-test measuring instrument, laser tracker, ball bar and so on.
  • the present invention takes into account the 9 errors of the dual rotation axis, and can quickly obtain the 9 position errors of the CA double swing head five-axis numerical control machine tool, which can be used for machine tool assembly debugging and machine tool error compensation, and has strong practicability.
  • the present invention installs the detection instrument at a fixed position on the workbench, and places the ball head inspection rod in the tool magazine, which makes it easy to automatically acquire measurement data, and realize automatic detection by writing measurement cycles; in addition, based on this solution
  • the identification algorithm development software tool realizes automatic identification; therefore, the calculation scheme of the present invention is easy to realize automatic detection and identification.
  • the identification method used in the present invention is simple and accurate, and can effectively realize the separation and identification of the measurement integrated error value.
  • the present invention can not only identify the position error of the AC axis of the rotating shaft, but also identify the installation angle error of the main shaft at the same time, and can realize various types of error identification.
  • Fig. 1 is a schematic diagram of the structure of a five-axis CNC machine tool of the CA double swing head type in the present invention.
  • Fig. 2 is a schematic diagram of the ball-end inspection rod used for inspection purposes in the present invention.
  • Fig. 3 is a schematic diagram of the position error of the swing head under the establishment of the machine tool coordinate system according to the present invention.
  • Fig. 4 is a schematic diagram of the CA rotary axis linkage detection process of the five-axis numerical control machine tool of the present invention.
  • Fig. 5 is a schematic flow chart of the method for detecting and identifying the position error of the swing head of the CA double swing head five-axis numerical control machine tool according to the present invention.
  • Fig. 5 shows a flow chart of the position error detection and identification method of the CA double-swing head five-axis numerical control machine tool of the present invention.
  • the first step of the identification process is the measurement data acquisition stage. Therefore, referring to FIG. 2, according to the embodiment of the present invention, it is necessary to complete the measurement and data collection of the deviation of the center of the sphere with the aid of a ball head check rod.
  • Step S1 measurement data collection: use the detection instrument to measure the comprehensive position deviation ( ⁇ x, ⁇ y, ⁇ z) of the ball head to detect the center of the baseball at different positions.
  • Step S1.1 the measuring instrument is installed on the workbench, the machine tool is driven to make the center of the ball head mandrel contact the measuring instrument, and the RTCP function of the five-axis CNC machine tool is turned on;
  • Step S1.2 when the A-axis and the C-axis are in the following positions, measure the position deviation of the ball head and the center of the baseball in a total of 7 detection modes.
  • Step S2 based on the kinematics model of the CA double-swing head five-axis machine tool, combined with the nature of the swing head position error term, establish a mathematical relationship between the ball head check baseball center position deviation and the position error term.
  • the specific implementation process is as follows:
  • Step S2.1 As shown in Figure 1, the topological structure of the five-axis CNC machine tool is: machine bed 110—X-direction translational coordinate axis 120—Y-direction translational coordinate axis 130—Z-direction translational coordinate axis 140—rotational axis C Axis 150—rotation axis A axis 160.
  • the rotation axis C axis 150 is rotatably connected to the Z-direction translational coordinate axis 140
  • the rotation axis A axis 160 is rotatably connected to the rotation axis C axis 150
  • the rotation axis A axis 160 is mounted with the ball head gauge rod 10.
  • P ideal represents the coordinates of the center point of the ball head inspection bar in the workpiece coordinate system
  • P t [0,0,-L,1] represents the initial coordinate value of the center point of the ball nose gauge.
  • Step S2.2 affected by the rotating shaft assembly precision of the rotary shaft will produce two position error of the total of 9, as shown in FIG, ⁇ xCZ, ⁇ yCZ, ⁇ zCZ 3 with respect to the C-axis represent the Z axis X , Y, Z direction displacement deviation error, ⁇ CZ , ⁇ CZ represent the perpendicularity error between the C axis and the Y axis, X axis respectively, ⁇ CZ represents the positioning angle error of the C axis, ⁇ yAC represents the A axis relative to the The displacement deviation error of the C axis in the Y direction, ⁇ AC represents the perpendicularity error between the A axis and the Z axis, and ⁇ AS represents the perpendicularity error of the main axis relative to the A axis around the Y axis.
  • the rotation axis C axis 150 is opposite On the Z-direction translational coordinate axis 140, the rotation axis A axis 160 is relative to the rotation axis C axis 150, and the error source of the ball nose rod 10 relative to the rotation axis A axis 160 is comprehensively expressed by a homogeneous coordinate transformation matrix, as follows:
  • the position error of the center point can be expressed as:
  • ⁇ x, ⁇ y, ⁇ z respectively represent the error values of the ball head inspection rod in the X, Y, and Z directions of the machine tool coordinate system
  • A represents the rotation angle of the A axis
  • C represents the rotation angle of the C axis
  • L represents the ball inspection rod length
  • Step S3. Error identification Based on the measurement data collected in step S1 and the kinematic error relationship in step S2, nine position errors of the swing head are obtained through the identification process.
  • the specific implementation process is as follows:
  • Figure 4 is a schematic diagram of the linkage test of the rotary axis of a five-axis machine tool.
  • Figure 4 shows the three-dimensional orientation and two lateral orientations.
  • ⁇ x 1, ⁇ x 2 denotes an error value X direction in two detection patterns above, it may be deduced from the formula ⁇ xCZ, ⁇ yAC;
  • ⁇ y 1 and ⁇ y 2 represent the error values in the Y direction in the above two detection modes, and ⁇ yCZ can be calculated from the above formula;
  • Step S3.3 calculation mode three:
  • ⁇ y 1 and ⁇ y 2 represent the error values in the Y direction in the above two detection modes, and ⁇ CZ can be calculated from the above formula;
  • ⁇ z 1 , ⁇ z 2 , and ⁇ z 3 represent the error values in the Z direction in the above three detection modes. From the above formula, ⁇ CZ , ⁇ CZ , and ⁇ zCZ can be calculated;
  • Step S3.5 calculation mode five:
  • ⁇ x 1 , ⁇ x 2 , and ⁇ x 3 represent the error measurement values in the X direction in the above three detection modes, and combined with calculation mode 1 and calculation mode 4, ⁇ AC and ⁇ AS can be calculated.
  • Step S4 Repeat the above steps S1 and S3, perform multiple measurements, and take the average value of the position error identification results.
  • the invention can effectively realize the separation and identification of the measurement comprehensive error value, achieve convenient and accurate acquisition of 9 position errors of the CA double swing head five-axis CNC machine tool swing head, and can provide a data source for machine tool assembly and debugging and RTCP accuracy compensation; and It is easy to realize automatic detection and identification, that is, install the detection instrument on a fixed position of the workbench, and place the ball head inspection rod in the tool magazine, and then the above detection method can be realized by writing a measurement cycle to achieve automatic detection; using the above identification algorithm to develop software tools to achieve Automatic identification, stronger applicability.

Abstract

A swing head position error detection and identification method for a CA double-swing-head five-axis numerically controlled machine tool, comprising: step S1: measuring a comprehensive position deviation of a ball center of a ball-probe test arbor (10) for a swing head at different positions by using a detection instrument; step S2: establishing, according to a kinematic model of a CA double-swing-head five-axis machine tool and in combination with the properties of a position error term of the swing head, a mathematical relation between the position deviation of the ball center of the ball-probe test arbor (10) and the position error term; step S3: obtaining nine position error identification results of the swing head by means of an identification process on the basis of the measurement data collected in step S1 and the kinematics error relation in step S2; and step S4: repeating step S1 and step S3, carrying out multiple measurements, and taking an average value of the position error identification results. According to the method, the separation of the comprehensive position deviation value of the swing head of the machine tool can be effectively and quickly completed, and automatic detection and automatic identification can be achieved by compiling a measurement cycle, thereby providing technical support for precise control and quick assessment of machine tool precision.

Description

一种CA双摆头五轴数控机床摆头位置误差检测与辨识方法A CA double swing head five-axis CNC machine tool swing head position error detection and identification method 技术领域Technical field
本发明涉及五轴数控机床误差辨识领域,具体涉及一种CA双摆头五轴数控机床摆头位置误差检测与辨识方法。The invention relates to the field of error identification of five-axis numerical control machine tools, in particular to a method for detecting and identifying the position error of the swing head of a CA double-swing head five-axis numerical control machine tool.
背景技术Background technique
航空航天结构零件具有尺寸大、构型复杂、表面质量要求高等特点,常采用大型桥式、龙门五轴数控机床进行大尺寸零件加工。桥式(龙门)五轴机床包含两个旋转轴和三个线性轴,旋转轴的功能在于可在工艺阶段调整刀具姿态以自适应航空结构件的复杂曲面外形,使得五轴加工具有切削率高、加工时间少等优点。Aerospace structural parts have the characteristics of large size, complex configuration, and high surface quality requirements. Large-scale bridge type, gantry five-axis CNC machine tools are often used for large-size parts processing. The bridge type (gantry) five-axis machine tool contains two rotary axes and three linear axes. The function of the rotary axis is to adjust the tool posture in the process stage to adapt to the complex surface shape of the aviation structure, so that the five-axis machining has a high cutting rate. , Less processing time and other advantages.
但受摆头装配精度的影响,机床被引入了更多的几何误差项,在开启RTCP功能实现五轴联动时,刀具中心点在工件坐标系中位姿发生变化,将导致航空结构零件表面质量恶化,最终影响到航空航天产品质量和性能。However, due to the impact of the assembly accuracy of the swing head, the machine tool has introduced more geometric error items. When the RTCP function is turned on to realize the five-axis linkage, the position of the tool center point in the workpiece coordinate system will change, which will lead to the surface quality of the aviation structure parts. Deterioration ultimately affects the quality and performance of aerospace products.
摆头几何误差项中的与位置误差无关几何误差(PIGEs),是决定机床RTCP精度的关键误差因素,常被称为摆头位置误差。为了实现五轴机床RTCP精度补偿并提高加工精度,摆头位置误差项的检测与辨识就显得尤为重要。针对机床摆头位置误差的测量及辨识方法,传统手工测量方法使用检棒、百分表等仪器,其缺陷在于易引入人为操作误差、自动化程度低,结果的准确性依赖于操作人员的技术水平;在自动化测量方面,广泛使用的有球杆仪、触发式探针、R-test等设备,申请号为CN 201810520517.1的专利文献提出了基于球杆仪的测量路径和辨识方法,因球杆仪只对轴向误差变化敏感,在测量过程中需多次更改安装位置,造成测量过程较为耗时,自动化程度较低;申请号为CN 201510856867.1 的专利文献利用触发式探针和高精密球完成了4项位置误差的测量及辨识,但并未考虑主轴安装误差及旋转轴线转角误差的影响。The position-independent geometric errors (PIGEs) in the geometric error of the swing head are the key error factors that determine the accuracy of the machine tool RTCP, and are often referred to as the position error of the swing head. In order to realize the RTCP precision compensation of the five-axis machine tool and improve the machining accuracy, the detection and identification of the position error of the swing head is particularly important. For the measurement and identification method of the position error of the machine tool swing head, the traditional manual measurement method uses the inspection rod, the dial indicator and other instruments. The disadvantage is that it is easy to introduce human operation errors and the degree of automation is low. The accuracy of the results depends on the technical level of the operators. In terms of automated measurement, ballbars, trigger probes, R-tests and other equipment are widely used. The patent document with the application number CN 201810520517.1 proposes a ballbar-based measurement path and identification method. It is only sensitive to axial error changes, and the installation position needs to be changed many times during the measurement process, which makes the measurement process more time-consuming and less automated; the patent document with the application number CN 201510856867.1 uses a trigger probe and a high-precision ball to complete Measurement and identification of 4 position errors, but the influence of spindle installation error and rotation axis angle error is not considered.
综上所述,现有技术中的数控机床摆头误差检测方法主要包括以下缺陷:测量的误差项数较低,不能同时实现多种类型的误差辨识;另外,检测的自动化程度低、检测效率低。In summary, the prior art method for detecting swing head errors of CNC machine tools mainly includes the following defects: the number of error items measured is low, and multiple types of error identification cannot be realized at the same time; in addition, the detection automation is low and the detection efficiency is low. Low.
发明内容Summary of the invention
本发明所要解决的技术问题是:针对上述存在的问题,提供了一种CA双摆头五轴数控机床摆头位置误差检测与辨识方法。The technical problem to be solved by the present invention is to provide a CA double-swing head five-axis numerical control machine tool swing head position error detection and identification method in view of the above existing problems.
本发明采用的技术方案如下:一种CA双摆头五轴数控机床摆头位置误差检测与辨识方法,包括:The technical scheme adopted by the present invention is as follows: a CA double-swing head five-axis numerical control machine tool swing head position error detection and identification method, including:
步骤S1、测量数据采集:利用检测仪器测量摆头在不同位置处球头检棒球心的综合位置偏差;Step S1, measurement data collection: use a testing instrument to measure the comprehensive position deviation of the ball head and the center of the baseball at different positions of the swing head;
步骤S2、根据CA双摆头五轴机床的运动学模型,结合摆头位置误差项的性质,建立球头检棒球心位置偏差与位置误差项之间的数学关系式;Step S2, based on the kinematics model of the CA double-swing head five-axis machine tool, combined with the nature of the swing head position error term, establish a mathematical relationship between the ball head check baseball center position deviation and the position error term;
步骤S3、位置误差辨识:基于步骤S1所采集的测量数据和步骤S2中运动学误差关系式,通过辨识流程得到摆头的9项位置误差;Step S3, position error identification: based on the measurement data collected in step S1 and the kinematic error relationship in step S2, nine position errors of the swing head are obtained through the identification process;
步骤S4、重复上述步骤S1和步骤S3,进行多次测量,取位置误差辨识结果的平均值。Step S4: Repeat the above steps S1 and S3, perform multiple measurements, and take the average value of the position error identification results.
进一步的,所述步骤S1中测量数据采集包括以下过程:Further, the measurement data collection in the step S1 includes the following processes:
步骤S1.1、测量仪器安装在工作台上,驱动机床使球头检棒中心与检测仪器接触,并开启五轴数控机床RTCP功能;Step S1.1, the measuring instrument is installed on the workbench, the machine tool is driven to make the center of the ball head inspection rod contact the measuring instrument, and the RTCP function of the five-axis CNC machine tool is turned on;
步骤S1.2、设置A轴位置、C轴位置处于7种不同检测模式,检测模式1的A轴位置为-90°、C轴位置为0°,检测模式2的A轴位置为-90°、C轴 位置为90°,检测模式3的A轴位置为-90°、C轴位置为270°,检测模式4的A轴位置为0°、C轴位置为180°,检测模式5的A轴位置为90°、C轴位置为90°,检测模式6的A轴位置为90°、C轴位置为180°,检测模式6的A轴位置为90°、C轴位置为270°,在7种检测模式下测量球头检棒球心的位置偏差。Step S1.2. Set the A-axis position and C-axis position in 7 different detection modes, the A-axis position of detection mode 1 is -90°, the C-axis position is 0°, and the A-axis position of detection mode 2 is -90° , C-axis position is 90°, A-axis position of detection mode 3 is -90°, C-axis position is 270°, A-axis position of detection mode 4 is 0°, C-axis position is 180°, A of detection mode 5 The axis position is 90°, the C axis position is 90°, the A-axis position of the detection mode 6 is 90°, the C-axis position is 180°, the A-axis position of the detection mode 6 is 90°, and the C-axis position is 270°. Measure the position deviation of the ball head to detect the center of the baseball under 7 detection modes.
进一步的,步骤S2中建立球头检棒球心位置偏差与位置误差项之间的数学关系式包括以下过程:Further, in step S2, establishing the mathematical relationship between the position deviation and the position error of the ball head check baseball includes the following process:
步骤S2.1、根据CA双摆头机床的拓扑结构,得到理想情况下球头检棒球心位置函数:Step S2.1. According to the topological structure of the CA double-swing head machine tool, the function of the center position of the ball head in the ideal case is obtained:
P ideal=trans(X,Y,Z)·Rot(C)·Rot(A)·P t P ideal =trans(X,Y,Z)·Rot(C)·Rot(A)·P t
式中P ideal表示球头检棒中心点在工件坐标系下的理想坐标,trans(X,Y,Z)表示数控机床X、Y、Z平动坐标轴的平移矩阵,Rot(C)表示旋转轴C轴绕Z轴旋转的齐次矩阵,Rot(A)表示旋转轴A轴绕X轴旋转的齐次矩阵,P t表示球头检棒中心点的初始坐标值; In the formula, P ideal represents the ideal coordinate of the center point of the ball head inspection bar in the workpiece coordinate system, trans(X,Y,Z) represents the translation matrix of the X, Y, Z translational coordinate axes of the CNC machine tool, and Rot(C) represents the rotation The homogeneous matrix of the axis C rotating around the Z axis, Rot(A) represents the homogeneous matrix of the rotating axis A rotating around the X axis, and P t represents the initial coordinate value of the center point of the ball nose rod;
步骤S2.2、加入两旋转轴情况下的摆头9项位置误差,得到实际情况下球头检棒球心位置函数:Step S2.2. Add the 9 position errors of the swing head in the case of two rotating shafts to obtain the function of the ball head check baseball center position under actual conditions:
Figure PCTCN2020081111-appb-000001
Figure PCTCN2020081111-appb-000001
式中P real表示球头检棒中心点在工件坐标系下的实际坐标,trans(X,Y,Z)表示数控机床X、Y、Z平动坐标轴的平移矩阵,
Figure PCTCN2020081111-appb-000002
表示C轴绕Z轴旋转的误差齐次矩阵,
Figure PCTCN2020081111-appb-000003
表示A轴绕X轴旋转的误差齐次矩阵,P t表示球头检棒中心点的初始坐标值;
Where P real represents the actual coordinates of the center point of the ball inspection bar in the workpiece coordinate system, trans(X, Y, Z) represents the translation matrix of the X, Y, Z translational coordinate axes of the CNC machine tool,
Figure PCTCN2020081111-appb-000002
Represents the error homogeneous matrix of the C axis rotating around the Z axis,
Figure PCTCN2020081111-appb-000003
Represents the error homogeneous matrix of the rotation of the A axis around the X axis, and P t represents the initial coordinate value of the center point of the ball nose rod;
步骤S2.3、取实际球心位置与理想球心位置之差P error=P real-P ideal,并将矩阵展开即球心位置偏差为: Step S2.3. Take the difference between the actual sphere center position and the ideal sphere center position P error = P real- P ideal , and expand the matrix, that is, the sphere center position deviation is:
Figure PCTCN2020081111-appb-000004
Figure PCTCN2020081111-appb-000004
式中Δx,Δy,Δz分别表示球头检棒在机床坐标系X、Y、Z方向上的误差值,A表示A轴的旋转角度,C表示C轴的旋转角度,δ xCZyCZzCZ分别表示C轴相对于Z轴在X、Y、Z方向上的位移偏离误差,α CZCZ分别表示C轴与Y轴、X轴之间的垂直度误差,γ CZ表示C轴的定位转角误差,δ yAC表示A轴相对于C轴在Y方向上的位移偏离误差,β AC表示A轴与Z轴之间的垂直度误差,β AS表示主轴相对于A轴绕Y轴的转角误差,L表示球头检棒的长度。 Where Δx, Δy, Δz respectively represent the error values of the ball nose rod in the X, Y, and Z directions of the machine tool coordinate system, A represents the rotation angle of the A axis, C represents the rotation angle of the C axis, δ xCZ , δ yCZ , δ zCZ respectively represents the displacement deviation error of the C axis relative to the Z axis in the X, Y, and Z directions, α CZ , β CZ represent the perpendicularity error between the C axis, the Y axis, and the X axis, respectively, and γ CZ represents the C axis The positioning angle error, δ yAC represents the displacement deviation error of the A axis relative to the C axis in the Y direction, β AC represents the perpendicularity error between the A axis and the Z axis, and β AS represents the spindle relative to the A axis around the Y axis Angle error, L represents the length of the ball head check rod.
进一步的,所述步骤S2.2中,Further, in the step S2.2,
Figure PCTCN2020081111-appb-000005
Figure PCTCN2020081111-appb-000005
其中,in,
Figure PCTCN2020081111-appb-000006
Figure PCTCN2020081111-appb-000006
Figure PCTCN2020081111-appb-000007
Figure PCTCN2020081111-appb-000007
进一步的,所述步骤S3包括以下过程:Further, the step S3 includes the following process:
为更容易理解后续的辨识过程,将三向误差值(Δx,Δy,Δz)改写为Δk(A,C,L),其中k=x,y,z,A、C表示旋转角,L表示球头检棒的长度。To make it easier to understand the subsequent identification process, the three-way error value (Δx, Δy, Δz) is rewritten as Δk(A, C, L), where k = x, y, z, A and C represent the rotation angle, and L represents The length of the ball head.
步骤3.1、计算模式一:Step 3.1, calculation mode one:
Figure PCTCN2020081111-appb-000008
Figure PCTCN2020081111-appb-000008
其中Δx 1(-90,90,L)、Δx 2(90,270,L)表示两种检测模式下X方向的误差值,从模式一可推算出δ xCZ、δ yACWherein Δx 1 (-90,90, L), Δx 2 (90,270, L) denotes an error value X direction in two detection mode, a mode may be deduced from the δ xCZ, δ yAC;
步骤3.2、计算模式二:Step 3.2, calculation mode two:
Figure PCTCN2020081111-appb-000009
Figure PCTCN2020081111-appb-000009
其中Δy 1(-90,0,L)、Δy 2(90,180,L)表示两种检测模式下Y方向的误差值,从模式二可推算出δ yCZAmong them, Δy 1 (-90,0,L) and Δy 2 (90,180,L) represent the error values in the Y direction in the two detection modes, and δ yCZ can be calculated from the second mode;
步骤3.3、计算模式三:Step 3.3, calculation mode three:
Figure PCTCN2020081111-appb-000010
Figure PCTCN2020081111-appb-000010
其中Δy 1(-90,90,L)、Δy 2(90,90,L)表示两种检测模式下Y方向的误差值,从模式三可推算出γ CZAmong them, Δy 1 (-90,90,L) and Δy 2 (90,90,L) represent the error values in the Y direction in the two detection modes, and γ CZ can be calculated from mode three;
步骤3.4、计算模式四:Step 3.4, calculation mode four:
Figure PCTCN2020081111-appb-000011
Figure PCTCN2020081111-appb-000011
其中Δz 1(-90,0,L)、Δz 2(-90,90,L)、Δz 3(-90,270,L)表示三种检测模式下Z方向的误差测量值,从模式四可推算出α CZ、β CZ、δ zCZAmong them, Δz 1 (-90,0,L), Δz 2 (-90,90,L), Δz 3 (-90,270,L) represent the error measurement values in the Z direction in the three detection modes, which can be calculated from mode four α CZ , β CZ , δ zCZ ;
步骤3.5、计算模式五:Step 3.5, calculation mode five:
Figure PCTCN2020081111-appb-000012
Figure PCTCN2020081111-appb-000012
其中Δx 1(-90,0,L)、Δx 2(0,180,L)、Δx 3(90,180,L)表示三种检测模式下X方向的误差测量值,模式五结合计算模式一和计算模式四可推算出β AC、β ASAmong them, Δx 1 (-90,0,L), Δx 2 (0,180,L), Δx 3 (90,180,L) represent the error measurement values in the X direction in the three detection modes. Mode 5 combines calculation mode 1 and calculation mode 4 Β AC and β AS can be calculated.
利用长度已知的球头检棒,并通过上述五种计算模式的辨识,便可得到机床摆头共计9项的位置误差项。Using the ball head check rod with known length, and through the identification of the above five calculation modes, a total of 9 position error items of the machine swing head can be obtained.
进一步地,所述检测仪器包括但并不限于R-test测量仪、激光跟踪仪、球杆仪等。Further, the detection instrument includes but is not limited to R-test measuring instrument, laser tracker, ball bar and so on.
与现有技术相比,采用上述技术方案的有益效果为:Compared with the prior art, the beneficial effects of adopting the above technical solution are:
(1)本发明考虑了双旋转轴的9项误差,并能够快速获得CA双摆头五轴数控机床9项摆头位置误差,可用于机床装配调试及机床误差补偿,实用性强。(1) The present invention takes into account the 9 errors of the dual rotation axis, and can quickly obtain the 9 position errors of the CA double swing head five-axis numerical control machine tool, which can be used for machine tool assembly debugging and machine tool error compensation, and has strong practicability.
(2)本发明在获取测量数据时,把检测仪器安装在工作台固定位置,球头检棒放置于刀库中,易于自动获取测量数据,通过编写测量循环实现自动化检测;另外,基于本方案的辨识算法开发软件工具实现自动辨识;因此本发明的计算方案易于实现自动化检测与辨识。(2) When acquiring measurement data, the present invention installs the detection instrument at a fixed position on the workbench, and places the ball head inspection rod in the tool magazine, which makes it easy to automatically acquire measurement data, and realize automatic detection by writing measurement cycles; in addition, based on this solution The identification algorithm development software tool realizes automatic identification; therefore, the calculation scheme of the present invention is easy to realize automatic detection and identification.
(3)本发明所用辨识方法简单准确,可有效的实现测量综合误差值的分离和辨识。(3) The identification method used in the present invention is simple and accurate, and can effectively realize the separation and identification of the measurement integrated error value.
(4)本发明相比于现有辨识方法,不仅可辨识旋转轴AC轴的位置误差,还同时辨识主轴的安装转角误差,能实现多种类型的误差辨识。(4) Compared with the existing identification method, the present invention can not only identify the position error of the AC axis of the rotating shaft, but also identify the installation angle error of the main shaft at the same time, and can realize various types of error identification.
附图说明Description of the drawings
图1为本发明中CA双摆头类型五轴数控机床的结构示意图。Fig. 1 is a schematic diagram of the structure of a five-axis CNC machine tool of the CA double swing head type in the present invention.
图2为本发明中用于检测用途的球头检棒示意图。Fig. 2 is a schematic diagram of the ball-end inspection rod used for inspection purposes in the present invention.
图3为本发明建立机床坐标系下的摆头位置误差示意图。Fig. 3 is a schematic diagram of the position error of the swing head under the establishment of the machine tool coordinate system according to the present invention.
图4为本发明五轴数控机床CA旋转轴联动检测过程示意图。Fig. 4 is a schematic diagram of the CA rotary axis linkage detection process of the five-axis numerical control machine tool of the present invention.
图5为本发明CA双摆头五轴数控机床摆头位置误差检测与辨识方法的流程示意图。Fig. 5 is a schematic flow chart of the method for detecting and identifying the position error of the swing head of the CA double swing head five-axis numerical control machine tool according to the present invention.
具体实施方式Detailed ways
下面结合附图对本发明做进一步描述,所述实施例的示例在附图中示出,并不用于限定本发明。The present invention will be further described below with reference to the accompanying drawings. Examples of the embodiments are shown in the accompanying drawings and are not used to limit the present invention.
图5所示为本发明CA双摆头五轴数控机床位置误差检测与辨识方法的流程图,在辨识流程的第一步,为测量数据采集阶段。故参照图2所示,根据本发明实施例需借助于球头检棒完成球心位置偏差的测量及数据采集。Fig. 5 shows a flow chart of the position error detection and identification method of the CA double-swing head five-axis numerical control machine tool of the present invention. The first step of the identification process is the measurement data acquisition stage. Therefore, referring to FIG. 2, according to the embodiment of the present invention, it is necessary to complete the measurement and data collection of the deviation of the center of the sphere with the aid of a ball head check rod.
步骤S1、测量数据采集:利用检测仪器测量摆头在不同位置处球头检棒球心的综合位置偏差(Δx,Δy,Δz)。Step S1, measurement data collection: use the detection instrument to measure the comprehensive position deviation (Δx, Δy, Δz) of the ball head to detect the center of the baseball at different positions.
步骤S1.1、测量仪器安装在工作台上,驱动机床使球头芯棒中心与检测仪器接触,并开启五轴数控机床RTCP功能;Step S1.1, the measuring instrument is installed on the workbench, the machine tool is driven to make the center of the ball head mandrel contact the measuring instrument, and the RTCP function of the five-axis CNC machine tool is turned on;
步骤S1.2、在A轴、C轴处于以下位置时,共7种检测模式下测量球头检棒球心的位置偏差。Step S1.2, when the A-axis and the C-axis are in the following positions, measure the position deviation of the ball head and the center of the baseball in a total of 7 detection modes.
Figure PCTCN2020081111-appb-000013
Figure PCTCN2020081111-appb-000013
记录位置偏差数据,记为(Δx,Δy,Δz)并保存,为后续误差辨识提供数据支持。Record position deviation data, record it as (Δx, Δy, Δz) and save it to provide data support for subsequent error identification.
步骤S2、根据CA双摆头五轴机床的运动学模型,结合摆头位置误差项的性质,建立球头检棒球心位置偏差与位置误差项之间的数学关系式。具体实施过程如下:Step S2, based on the kinematics model of the CA double-swing head five-axis machine tool, combined with the nature of the swing head position error term, establish a mathematical relationship between the ball head check baseball center position deviation and the position error term. The specific implementation process is as follows:
步骤S2.1、如图1所示,该五轴数控机床的拓扑结构为:机床床身110—X向平动坐标轴120—Y向平动坐标轴130—Z向平动坐标轴140—旋转轴C轴150—旋转轴A轴160。旋转轴C轴150旋转式连接于Z向平动坐标轴140上,旋转轴A轴160旋转式连接于旋转轴C轴150上,旋转轴A轴160上安装有球头检棒10。Step S2.1. As shown in Figure 1, the topological structure of the five-axis CNC machine tool is: machine bed 110—X-direction translational coordinate axis 120—Y-direction translational coordinate axis 130—Z-direction translational coordinate axis 140—rotational axis C Axis 150—rotation axis A axis 160. The rotation axis C axis 150 is rotatably connected to the Z-direction translational coordinate axis 140, the rotation axis A axis 160 is rotatably connected to the rotation axis C axis 150, and the rotation axis A axis 160 is mounted with the ball head gauge rod 10.
根据该拓扑结构,得到理想情况下球头检棒中心点位置相对于整体式R-test的工件坐标系下位置函数:According to the topological structure, the position function of the center point of the ball head inspection rod relative to the integral R-test workpiece coordinate system is obtained under ideal conditions:
P ideal=trans(X,Y,Z)·Rot(C)·Rot(A)·P t P ideal =trans(X,Y,Z)·Rot(C)·Rot(A)·P t
式中P ideal表示球头检棒中心点在工件坐标系下的坐标; In the formula, P ideal represents the coordinates of the center point of the ball head inspection bar in the workpiece coordinate system;
Figure PCTCN2020081111-appb-000014
表示机床X、Y、Z平动坐标轴的平移矩阵;
Figure PCTCN2020081111-appb-000014
Represents the translation matrix of the X, Y, Z translational coordinate axes of the machine tool;
Figure PCTCN2020081111-appb-000015
表示旋转轴C轴绕Z轴旋转的齐次矩阵;
Figure PCTCN2020081111-appb-000015
Represents the homogeneous matrix of the rotation axis C axis rotating around the Z axis;
Figure PCTCN2020081111-appb-000016
表示旋转轴A轴绕X轴旋转的齐次矩阵;
Figure PCTCN2020081111-appb-000016
Represents the homogeneous matrix of the rotation axis A axis rotating around the X axis;
P t=[0,0,-L,1]表示球头检棒中心点的初始坐标值。 P t =[0,0,-L,1] represents the initial coordinate value of the center point of the ball nose gauge.
步骤S2.2、然而受旋转轴装配精度的影响,两旋转轴将产生共计9项的位置误差,如图3所示,δ xCZyCZzCZ分别表示C轴相对于Z轴在X、Y、Z方向上的位移偏离误差,α CZCZ分别表示C轴与Y轴、X轴之间的垂直度误差,γ CZ表示C轴的定位转角误差,δ yAC表示A轴相对于C轴在Y方向上的位移偏离误差,β AC表示A轴与Z轴之间的垂直度误差,β AS表示主轴相对于A轴绕Y 轴的垂直度误差,此时旋转轴C轴150相对于Z向平动坐标轴140,旋转轴A轴160相对于旋转轴C轴150,球头检棒10相对于旋转轴A轴160的误差源分别用齐次坐标变换矩阵进行综合表达,分别如下: Step S2.2, however, affected by the rotating shaft assembly precision of the rotary shaft will produce two position error of the total of 9, as shown in FIG, δ xCZ, δ yCZ, δ zCZ 3 with respect to the C-axis represent the Z axis X , Y, Z direction displacement deviation error, α CZ , β CZ represent the perpendicularity error between the C axis and the Y axis, X axis respectively, γ CZ represents the positioning angle error of the C axis, δ yAC represents the A axis relative to the The displacement deviation error of the C axis in the Y direction, β AC represents the perpendicularity error between the A axis and the Z axis, and β AS represents the perpendicularity error of the main axis relative to the A axis around the Y axis. At this time, the rotation axis C axis 150 is opposite On the Z-direction translational coordinate axis 140, the rotation axis A axis 160 is relative to the rotation axis C axis 150, and the error source of the ball nose rod 10 relative to the rotation axis A axis 160 is comprehensively expressed by a homogeneous coordinate transformation matrix, as follows:
Figure PCTCN2020081111-appb-000017
Figure PCTCN2020081111-appb-000017
Figure PCTCN2020081111-appb-000018
Figure PCTCN2020081111-appb-000018
在有误差的实际情况下,球头检棒中心点位置相对于整体式R-test的工件坐标系下位置函数:In the actual situation of error, the position of the center point of the ball head inspection rod is relative to the position function of the integral R-test workpiece coordinate system:
P real=trans(X,Y,Z)· ZPI C·Rot(C)· CPI A·Rot(A)· API t·P t P real =trans(X,Y,Z)· Z PI C ·Rot(C)· C PI A ·Rot(A)· A PI t ·P t
在使用整体式R-test进行球头芯棒中心点位置误差检测时,其中心点的位置误差可表示为:When the integral R-test is used to detect the position error of the center point of the ball head mandrel, the position error of the center point can be expressed as:
P error=P real-P ideal P error =P real -P ideal
将各齐次矩阵带入上述位置误差模型中,建立起实际情况下球头检棒空间三向误差值与位置误差项之间的数学关系式:Bring the homogeneous matrices into the above-mentioned position error model, and establish the mathematical relationship between the three-way error value of the ball head inspection rod space and the position error term under actual conditions:
Figure PCTCN2020081111-appb-000019
Figure PCTCN2020081111-appb-000019
式中Δx,Δy,Δz分别表示球头检棒在机床坐标系X、Y、Z方向上的误差值,A表示A轴的旋转角度,C表示C轴的旋转角度,L表示球头检棒的长度。Where Δx, Δy, Δz respectively represent the error values of the ball head inspection rod in the X, Y, and Z directions of the machine tool coordinate system, A represents the rotation angle of the A axis, C represents the rotation angle of the C axis, and L represents the ball inspection rod length.
步骤S3、误差辨识:基于步骤S1所采集的测量数据和步骤S2中运动学误 差关系式,通过辨识流程得到摆头的9项位置误差。具体实施过程如下:Step S3. Error identification: Based on the measurement data collected in step S1 and the kinematic error relationship in step S2, nine position errors of the swing head are obtained through the identification process. The specific implementation process is as follows:
图4为五轴机床旋转轴联动测试示意图,图4中展示了立体方位、以及两个侧面方位,为更容易理解后续的辨识过程,将三向误差值(Δx,Δy,Δz)改写为Δk(A,C,L),其中k=x,y,z,A、C表示旋转角,L表示球头检棒的长度。Figure 4 is a schematic diagram of the linkage test of the rotary axis of a five-axis machine tool. Figure 4 shows the three-dimensional orientation and two lateral orientations. To make it easier to understand the subsequent identification process, the three-dimensional error value (Δx, Δy, Δz) is rewritten as Δk (A, C, L), where k = x, y, z, A and C represent the rotation angle, and L represents the length of the ball nose rod.
步骤S3.1、计算模式一:Step S3.1, calculation mode 1:
Figure PCTCN2020081111-appb-000020
Figure PCTCN2020081111-appb-000020
其中Δx 1、Δx 2表示上面两种检测模式下X方向的误差值,从上式可推算出δ xCZ、δ yACWherein Δx 1, Δx 2 denotes an error value X direction in two detection patterns above, it may be deduced from the formula δ xCZ, δ yAC;
步骤S3.2、计算模式二:Step S3.2, calculation mode 2:
Figure PCTCN2020081111-appb-000021
Figure PCTCN2020081111-appb-000021
其中Δy 1、Δy 2表示上面两种检测模式下Y方向的误差值,从上式可推算出δ yCZAmong them, Δy 1 and Δy 2 represent the error values in the Y direction in the above two detection modes, and δ yCZ can be calculated from the above formula;
步骤S3.3、计算模式三:Step S3.3, calculation mode three:
Figure PCTCN2020081111-appb-000022
Figure PCTCN2020081111-appb-000022
其中Δy 1、Δy 2表示上面两种检测模式下Y方向的误差值,从上式可计算出γ CZAmong them, Δy 1 and Δy 2 represent the error values in the Y direction in the above two detection modes, and γ CZ can be calculated from the above formula;
步骤S3.4、计算模式四:Step S3.4, calculation mode 4:
Figure PCTCN2020081111-appb-000023
Figure PCTCN2020081111-appb-000023
其中Δz 1、Δz 2、Δz 3表示上面三种检测模式下Z方向的误差值,从上式可计算出α CZ、β CZ、δ zCZAmong them, Δz 1 , Δz 2 , and Δz 3 represent the error values in the Z direction in the above three detection modes. From the above formula, α CZ , β CZ , and δ zCZ can be calculated;
步骤S3.5、计算模式五:Step S3.5, calculation mode five:
Figure PCTCN2020081111-appb-000024
Figure PCTCN2020081111-appb-000024
其中Δx 1、Δx 2、Δx 3表示上面三种检测模式下X方向的误差测量值,再结合计算模式一和计算模式四可推算出β AC、β ASAmong them, Δx 1 , Δx 2 , and Δx 3 represent the error measurement values in the X direction in the above three detection modes, and combined with calculation mode 1 and calculation mode 4, β AC and β AS can be calculated.
利用长度已知的球头检棒,并通过上述五种计算模式的辨识,便可得到机床摆头共计9项的位置误差项。Using the ball head check rod with known length, and through the identification of the above five calculation modes, a total of 9 position error items of the machine swing head can be obtained.
步骤S4、重复上述步骤S1和步骤S3,进行多次测量,取位置误差辨识结果的平均值。Step S4: Repeat the above steps S1 and S3, perform multiple measurements, and take the average value of the position error identification results.
本发明能够有效的实现测量综合误差值的分离和辨识,达到方便准确的获得CA双摆头五轴数控机床摆头的9项位置误差,可为机床装配调试及RTCP精度补偿提供数据来源;且易于实现自动化检测与辨识,即把检测仪器安装在工作台固定位置,球头检棒放置于刀库中,即可将上述检测方法通过编写测量循环实现自动化检测;利用上述辨识算法开发软件工具实现自动辨识,适用性更强。The invention can effectively realize the separation and identification of the measurement comprehensive error value, achieve convenient and accurate acquisition of 9 position errors of the CA double swing head five-axis CNC machine tool swing head, and can provide a data source for machine tool assembly and debugging and RTCP accuracy compensation; and It is easy to realize automatic detection and identification, that is, install the detection instrument on a fixed position of the workbench, and place the ball head inspection rod in the tool magazine, and then the above detection method can be realized by writing a measurement cycle to achieve automatic detection; using the above identification algorithm to develop software tools to achieve Automatic identification, stronger applicability.
本发明并不局限于前述的具体实施方式。本发明扩展到任何在本说明书中披露的新特征或任何新的组合,以及披露的任一新的方法或过程的步骤或任何新的组合。如果本领域技术人员,在不脱离本发明的精神所做的非实质性改变或改进,都应该属于本发明权利要求保护的范围。The present invention is not limited to the foregoing specific embodiments. The present invention extends to any new feature or any new combination disclosed in this specification, and any new method or process step or any new combination disclosed. Any insubstantial changes or improvements made by those skilled in the art without departing from the spirit of the present invention should fall within the protection scope of the claims of the present invention.

Claims (7)

  1. 一种CA双摆头五轴数控机床摆头位置误差检测与辨识方法,其特征在于,包括:A CA double-swing head five-axis numerical control machine tool swing head position error detection and identification method, which is characterized in that it includes:
    步骤S1、测量数据采集:利用检测仪器测量摆头在不同位置处球头检棒球心的综合位置偏差;Step S1, measurement data collection: use a testing instrument to measure the comprehensive position deviation of the ball head and the center of the baseball at different positions of the swing head;
    步骤S2、根据CA双摆头五轴机床的运动学模型,结合摆头位置误差项的性质,建立球头检棒球心位置偏差与位置误差项之间的数学关系式;Step S2, based on the kinematics model of the CA double-swing head five-axis machine tool, combined with the nature of the swing head position error term, establish a mathematical relationship between the ball head check baseball center position deviation and the position error term;
    步骤S3、位置误差辨识:基于步骤S1所采集的测量数据和步骤S2中运动学误差关系式,通过辨识流程得到摆头的9项位置误差;Step S3, position error identification: based on the measurement data collected in step S1 and the kinematic error relationship in step S2, nine position errors of the swing head are obtained through the identification process;
    步骤S4、重复上述步骤S1和步骤S3,进行多次测量,取位置误差辨识结果的平均值。Step S4: Repeat the above steps S1 and S3, perform multiple measurements, and take the average value of the position error identification results.
  2. 如权利要求1所述的CA双摆头五轴数控机床摆头位置误差检测与辨识方法,其特征在于,所述步骤S1中测量数据采集包括以下过程:The CA dual-swing head five-axis numerical control machine tool swing head position error detection and identification method according to claim 1, wherein the measurement data acquisition in step S1 includes the following processes:
    步骤S1.1、测量仪器安装在工作台上,驱动机床使球头检棒中心与检测仪器接触,并开启五轴数控机床RTCP功能;Step S1.1, the measuring instrument is installed on the workbench, the machine tool is driven to make the center of the ball head inspection rod contact the measuring instrument, and the RTCP function of the five-axis CNC machine tool is turned on;
    步骤S1.2、设置A轴位置、C轴位置处于7种不同检测模式,检测模式1的A轴位置为-90°、C轴位置为0°,检测模式2的A轴位置为-90°、C轴位置为90°,检测模式3的A轴位置为-90°、C轴位置为270°,检测模式4的A轴位置为0°、C轴位置为180°,检测模式5的A轴位置为90°、C轴位置为90°,检测模式6的A轴位置为90°、C轴位置为180°,检测模式6的A轴位置为90°、C轴位置为270°,在7种检测模式下测量球头检棒球心的位置偏差。Step S1.2. Set the A-axis position and C-axis position in 7 different detection modes, the A-axis position of detection mode 1 is -90°, the C-axis position is 0°, and the A-axis position of detection mode 2 is -90° , C-axis position is 90°, A-axis position of detection mode 3 is -90°, C-axis position is 270°, A-axis position of detection mode 4 is 0°, C-axis position is 180°, A of detection mode 5 The axis position is 90°, the C axis position is 90°, the A-axis position of the detection mode 6 is 90°, the C-axis position is 180°, the A-axis position of the detection mode 6 is 90°, and the C-axis position is 270°. Measure the position deviation of the ball head to detect the center of the baseball under 7 detection modes.
  3. 如权利要求1或者2所述的CA双摆头五轴数控机床摆头位置误差检测与辨识方法,其特征在于,步骤S2中建立球头检棒球心位置偏差与位置误差 项之间的数学关系式包括以下过程:The CA dual-swing head five-axis numerical control machine tool swing head position error detection and identification method according to claim 1 or 2, characterized in that, in step S2, a mathematical relationship between the ball head check baseball center position deviation and the position error term is established The formula includes the following processes:
    步骤S2.1、根据CA双摆头机床的拓扑结构,得到理想情况下球头检棒球心位置函数:Step S2.1. According to the topological structure of the CA double-swing head machine tool, the function of the center position of the ball head in the ideal case is obtained:
    P ideal=trans(X,Y,Z)·Rot(C)·Rot(A)·P t P ideal =trans(X,Y,Z)·Rot(C)·Rot(A)·P t
    式中P ideal表示球头检棒中心点在工件坐标系下的理想坐标,trans(X,Y,Z)表示数控机床X、Y、Z平动坐标轴的平移矩阵,Rot(C)表示旋转轴C轴绕Z轴旋转的齐次矩阵,Rot(A)表示旋转轴A轴绕X轴旋转的齐次矩阵,P t表示球头检棒中心点的初始坐标值; In the formula, P ideal represents the ideal coordinate of the center point of the ball head inspection bar in the workpiece coordinate system, trans(X,Y,Z) represents the translation matrix of the X, Y, Z translational coordinate axes of the CNC machine tool, and Rot(C) represents the rotation The homogeneous matrix of the axis C rotating around the Z axis, Rot(A) represents the homogeneous matrix of the rotating axis A rotating around the X axis, and P t represents the initial coordinate value of the center point of the ball nose rod;
    步骤S2.2、加入两旋转轴情况下的摆头9项位置误差,得到实际情况下球头检棒球心位置函数:Step S2.2. Add the 9 position errors of the swing head in the case of two rotating shafts to obtain the function of the ball head check baseball center position under actual conditions:
    Figure PCTCN2020081111-appb-100001
    Figure PCTCN2020081111-appb-100001
    式中P real表示球头检棒中心点在工件坐标系下的实际坐标,trans(X,Y,Z)表示数控机床X、Y、Z平动坐标轴的平移矩阵,
    Figure PCTCN2020081111-appb-100002
    表示C轴绕Z轴旋转的误差齐次矩阵,
    Figure PCTCN2020081111-appb-100003
    表示A轴绕X轴旋转的误差齐次矩阵,P t表示球头检棒中心点的初始坐标值;
    Where P real represents the actual coordinates of the center point of the ball inspection bar in the workpiece coordinate system, trans(X, Y, Z) represents the translation matrix of the X, Y, Z translational coordinate axes of the CNC machine tool,
    Figure PCTCN2020081111-appb-100002
    Represents the error homogeneous matrix of the C axis rotating around the Z axis,
    Figure PCTCN2020081111-appb-100003
    Represents the error homogeneous matrix of the rotation of the A axis around the X axis, and P t represents the initial coordinate value of the center point of the ball nose rod;
    步骤S2.3、取实际球心位置与理想球心位置之差P error=P real-P ideal,并将矩阵展开即球心位置偏差为: Step S2.3. Take the difference between the actual sphere center position and the ideal sphere center position P error = P real- P ideal , and expand the matrix, that is, the sphere center position deviation is:
    Figure PCTCN2020081111-appb-100004
    Figure PCTCN2020081111-appb-100004
    式中Δx,Δy,Δz分别表示球头检棒在机床坐标系X、Y、Z方向上的误差值,A表示A轴的旋转角度,C表示C轴的旋转角度,δ xCZyCZzCZ分别表示C轴 相对于Z轴在X、Y、Z方向上的位移偏离误差,α CZCZ分别表示C轴与Y轴、X轴之间的垂直度误差,γ CZ表示C轴的定位转角误差,δ yAC表示A轴相对于C轴在Y方向上的位移偏离误差,β AC表示A轴与Z轴之间的垂直度误差,β AS表示主轴相对于A轴绕Y轴的转角误差,L表示球头检棒的长度。 Where Δx, Δy, Δz respectively represent the error values of the ball nose rod in the X, Y, and Z directions of the machine tool coordinate system, A represents the rotation angle of the A axis, C represents the rotation angle of the C axis, δ xCZ , δ yCZ , δ zCZ respectively represents the displacement deviation error of the C axis relative to the Z axis in the X, Y, and Z directions, α CZ , β CZ represent the perpendicularity error between the C axis, the Y axis, and the X axis, respectively, and γ CZ represents the C axis The positioning angle error, δ yAC represents the displacement deviation error of the A axis relative to the C axis in the Y direction, β AC represents the perpendicularity error between the A axis and the Z axis, and β AS represents the spindle relative to the A axis around the Y axis Angle error, L represents the length of the ball head check rod.
  4. 如权利要求3所述的CA双摆头五轴数控机床摆头位置误差检测与辨识方法,其特征在于,所述步骤S2.2中,The CA double-swing head five-axis numerical control machine tool swing head position error detection and identification method according to claim 3, characterized in that, in the step S2.2,
    Figure PCTCN2020081111-appb-100005
    Figure PCTCN2020081111-appb-100005
    其中,in,
    Figure PCTCN2020081111-appb-100006
    Figure PCTCN2020081111-appb-100006
    Figure PCTCN2020081111-appb-100007
    Figure PCTCN2020081111-appb-100007
  5. 如权利要求1所述的CA双摆头五轴数控机床摆头位置误差检测与辨识方法,其特征在于,所述步骤S3包括以下过程:The CA double-swing head five-axis numerical control machine tool swing head position error detection and identification method according to claim 1, wherein the step S3 includes the following process:
    步骤3.1、计算模式一:Step 3.1, calculation mode one:
    Figure PCTCN2020081111-appb-100008
    Figure PCTCN2020081111-appb-100008
    其中Δx 1(-90,90,L)、Δx 2(90,270,L)表示两种检测模式下X方向的误差值,从模式一可推算出δ xCZ、δ yACWherein Δx 1 (-90,90, L), Δx 2 (90,270, L) denotes an error value X direction in two detection mode, a mode may be deduced from the δ xCZ, δ yAC;
    步骤3.2、计算模式二:Step 3.2, calculation mode two:
    Figure PCTCN2020081111-appb-100009
    Figure PCTCN2020081111-appb-100009
    其中Δy 1(-90,0,L)、Δy 2(90,180,L)表示两种检测模式下Y方向的误差值,从模式二可推算出δ yCZAmong them, Δy 1 (-90,0,L) and Δy 2 (90,180,L) represent the error values in the Y direction in the two detection modes, and δ yCZ can be calculated from the second mode;
    步骤3.3、计算模式三:Step 3.3, calculation mode three:
    Figure PCTCN2020081111-appb-100010
    Figure PCTCN2020081111-appb-100010
    其中Δy 1(-90,90,L)、Δy 2(90,90,L)表示两种检测模式下Y方向的误差值,从模式三可推算出γ CZAmong them, Δy 1 (-90,90,L) and Δy 2 (90,90,L) represent the error values in the Y direction in the two detection modes, and γ CZ can be calculated from mode three;
    步骤3.4、计算模式四:Step 3.4, calculation mode four:
    Figure PCTCN2020081111-appb-100011
    Figure PCTCN2020081111-appb-100011
    其中Δz 1(-90,0,L)、Δz 2(-90,90,L)、Δz 3(-90,270,L)表示三种检测模式下Z方向的误差测量值,从模式四可推算出α CZ、β CZ、δ zCZAmong them, Δz 1 (-90,0,L), Δz 2 (-90,90,L), Δz 3 (-90,270,L) represent the error measurement values in the Z direction in the three detection modes, which can be calculated from mode four α CZ , β CZ , δ zCZ ;
    步骤3.5、计算模式五:Step 3.5, calculation mode five:
    Figure PCTCN2020081111-appb-100012
    Figure PCTCN2020081111-appb-100012
    其中Δx 1(-90,0,L)、Δx 2(0,180,L)、Δx 3(90,180,L)表示三种检测模式下X方向的误差测量值,模式五结合计算模式一和计算模式四可推算出β AC、β ASAmong them, Δx 1 (-90,0,L), Δx 2 (0,180,L), Δx 3 (90,180,L) represent the error measurement values in the X direction in the three detection modes. Mode 5 combines calculation mode 1 and calculation mode 4 Can calculate β AC , β AS ;
    其中δ xCZyCZzCZ分别表示C轴相对于Z轴在X、Y、Z方向上的位移偏离误差,α CZCZ分别表示C轴与Y轴、X轴之间的垂直度误差,γ CZ表示C轴的定位转角误差,δ yAC表示A轴相对于C轴在Y方向上的位移偏离误差,β AC表示A轴与Z轴之间的垂直度误差,β AS表示主轴相对于A轴绕Y轴的转角误差,L表示球头检棒的长度。 Among them δ xCZ , δ yCZ , δ zCZ respectively represent the displacement deviation error of the C axis relative to the Z axis in the X, Y, and Z directions, and α CZ , β CZ represent the perpendicularity between the C axis and the Y axis and the X axis, respectively Error, γ CZ represents the positioning angle error of the C axis, δ yAC represents the displacement deviation error of the A axis relative to the C axis in the Y direction, β AC represents the perpendicularity error between the A axis and the Z axis, and β AS represents the relative spindle The angle error of the A-axis around the Y-axis, and L represents the length of the ball nose rod.
  6. 如权利要求3所述的CA双摆头五轴数控机床摆头位置误差检测与辨识方法,其特征在于,所述步骤S3包括以下过程:The CA double-swing head five-axis numerical control machine tool swing head position error detection and identification method according to claim 3, wherein the step S3 includes the following process:
    步骤3.1、计算模式一:Step 3.1, calculation mode one:
    Figure PCTCN2020081111-appb-100013
    Figure PCTCN2020081111-appb-100013
    其中Δx 1(-90,90,L)、Δx 2(90,270,L)表示两种检测模式下X方向的误差值,从模式一可推算出δ xCZ、δ yACWherein Δx 1 (-90,90, L), Δx 2 (90,270, L) denotes an error value X direction in two detection mode, a mode may be deduced from the δ xCZ, δ yAC;
    步骤3.2、计算模式二:Step 3.2, calculation mode two:
    Figure PCTCN2020081111-appb-100014
    Figure PCTCN2020081111-appb-100014
    其中Δy 1(-90,0,L)、Δy 2(90,180,L)表示两种检测模式下Y方向的误差值,从模式二可推算出δ yCZAmong them, Δy 1 (-90,0,L) and Δy 2 (90,180,L) represent the error values in the Y direction in the two detection modes, and δ yCZ can be calculated from the second mode;
    步骤3.3、计算模式三:Step 3.3, calculation mode three:
    Figure PCTCN2020081111-appb-100015
    Figure PCTCN2020081111-appb-100015
    其中Δy 1(-90,90,L)、Δy 2(90,90,L)表示两种检测模式下Y方向的误差值,从模式三可推算出γ CZAmong them, Δy 1 (-90,90,L) and Δy 2 (90,90,L) represent the error values in the Y direction in the two detection modes, and γ CZ can be calculated from mode three;
    步骤3.4、计算模式四:Step 3.4, calculation mode four:
    Figure PCTCN2020081111-appb-100016
    Figure PCTCN2020081111-appb-100016
    其中Δz 1(-90,0,L)、Δz 2(-90,90,L)、Δz 3(-90,270,L)表示三种检测模式下Z方向的误差测量值,从模式四可推算出α CZ、β CZ、δ zCZAmong them, Δz 1 (-90,0,L), Δz 2 (-90,90,L), Δz 3 (-90,270,L) represent the error measurement values in the Z direction in the three detection modes, which can be calculated from mode four α CZ , β CZ , δ zCZ ;
    步骤3.5、计算模式五:Step 3.5, calculation mode five:
    Figure PCTCN2020081111-appb-100017
    Figure PCTCN2020081111-appb-100017
    其中Δx 1(-90,0,L)、Δx 2(0,180,L)、Δx 3(90,180,L)表示三种检测模式下X方向的误差测量值,模式五结合计算模式一和计算模式四可推算出β AC、β ASAmong them, Δx 1 (-90,0,L), Δx 2 (0,180,L), Δx 3 (90,180,L) represent the error measurement values in the X direction in the three detection modes. Mode 5 combines calculation mode 1 and calculation mode 4 Β AC and β AS can be calculated.
  7. 如权利要求1所述的CA双摆头五轴数控机床摆头位置误差检测与辨识方法,其特征在于,所述检测仪器包括但并不限于R-test测量仪、激光跟踪仪、球杆仪。The method for detecting and identifying the position error of the swing head of a CA double swing head five-axis numerical control machine tool according to claim 1, wherein the detection instrument includes, but is not limited to, an R-test measuring instrument, a laser tracker, and a ballbar. .
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