CN105154883A - Rustproof treatment production line of cast iron workpiece finished surface - Google Patents
Rustproof treatment production line of cast iron workpiece finished surface Download PDFInfo
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- CN105154883A CN105154883A CN201510656150.2A CN201510656150A CN105154883A CN 105154883 A CN105154883 A CN 105154883A CN 201510656150 A CN201510656150 A CN 201510656150A CN 105154883 A CN105154883 A CN 105154883A
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Abstract
The invention discloses a rustproof treatment production line of a cast iron workpiece finished surface. The rustproof treatment production line comprises a cleaning device, a first medicine soaking device, a first air drying device, a second medicine soaking device, a second air drying device and a sorting table, wherein the cleaning device, the first medicine soaking device, the first air drying device, the second medicine soaking device, the second air drying device and the sorting table are sequentially connected through a rack; a workpiece suspension device is arranged above the rack; the workpiece suspension device comprises a motor, a transmission device, a chain, a guide rail and a hook; the chain is placed in the guide rail and is connected with the transmission device; the hook is hung below the chain and is used for hanging a workpiece; the cleaning device comprises a cleaning mask; a water pipe is arranged in the cleaning mask; a water jet is formed in the water pipe, thereby facilitating spraying water to wash the workpiece; each medicine soaking device comprises a medicament tank; an air pipe used for blowing air to the medicament tank to facilitate flow of the medicament is arranged at the bottom of the tank; each air drying device comprises an air pipe; an air outlet is formed in the air pipe; the air outlet faces the workpiece which needs air drying.
Description
Technical field
The present invention relates to a kind of metal rust preventing treatment facility, particularly relate to a kind of cast iron part finished surface antirust treatment production line.
Background technology
Cast iron part after the processing such as cutting can need to deposit for some time before use.During this period, the finished surface of workpiece may get rusty, and thus can affect quality and the use of workpiece.Therefore, need to make antirust treatment to cast iron part finished surface.
The common method of present cast iron part finished surface antirust treatment mainly does antirust treatment with antirust medicament to workpiece machining surface.Time generally antirust after the rust-proofing method process of prior art is not long, be roughly 1-3 month, and reagent cost is higher.Search out a kind of suitable antirusting treating method, extremely important for cast iron part finished surface rust-proof effect.
Applicants have invented a kind of favorable rust preventing effect, cast iron part finished surface antirusting treating method that cost is low, adopt cleaning, leaching medicine, the step such as air-dry have worked continuously antirust treatment.Realize the method and need a kind of specific equipment adapted, i.e. automatic production line.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of favorable rust preventing effect, cast iron part finished surface antirust treatment production line that cost is low.
In order to solve the problems of the technologies described above, cast iron part finished surface antirust treatment production line of the present invention comprises washing unit, the first leaching medicine device, the first air-dry apparatus, the second leaching medicine device, the second air-dry apparatus and pigeonholes; Described washing unit, the first leaching medicine device, the first air-dry apparatus, the second leaching medicine device, the second air-dry apparatus are connected by frame successively with pigeonholes; Be provided with workpiece suspension device above described frame, described workpiece suspension device comprises motor and transmission mechanism, chain, guide rail and hook, and described chain to be placed in guide rail and to be connected with transmission mechanism, and described hook hangs on below chain for hanging workpiece; Described washing unit comprises cleaning cover, is provided with water pipe in cleaning cover, and water pipe is provided with water jet to workpiece hydroblasting; Described leaching medicine device comprises medicament pond, is provided with airduct to make medicament flow to the air blast of medicament pond at the bottom of pond; Described air-dry apparatus comprises airduct, and airduct is provided with air outlet, and air outlet is towards needing air-dry workpiece; The position that described guide rail is arranged in leaching medicine device top section gradually lower than the position of washing unit and air-dry apparatus top section with the medicament enabling workpiece immerse medicament pond.
Described washing unit and first soaks between medicine device and is provided with air-dry apparatus.
The water jet standpipe of described washing unit arranges two groups along workpiece working direction, first group is arranged at workpiece both sides and below so that from both sides and lower direction workpiece hydroblasting, second group is arranged at workpiece both sides and top so that from both sides and upper direction workpiece hydroblasting, first is mounted on workpiece entrance end, and second is mounted on workpiece exit end.
Water containing pool is provided with below described cleaning cover; Be provided with waste effluent flume and slag-drip opening bottom described water containing pool, waste effluent flume is communicated with slag-drip opening; The top that described water containing pool is positioned at waste effluent flume is provided with water outlet, and this water outlet is by water collecting basin outside pipeline communication pond.
The long 1-1.5 rice in medicament pond of described leaching medicine device, bottom is circular arc, and airduct at the bottom of pond is upwards provided with at least 4 air outlets, the distance 1.5-2 centimetre of inner face at the bottom of airduct and pond.
At the bottom of pond, described medicament pond, airduct is provided with 2 along workpiece working direction.
Described medicament pond is provided with constant temperature heating device at the bottom of pond, and temperature is set to 60-70 DEG C.
Described air-dry apparatus is provided with windshield, and airduct is located in cover; Airduct is provided with three groups successively along workpiece working direction; First group of airduct is located at side and the top of workpiece respectively; Second group of airduct is located at opposite side and the below of workpiece respectively; 3rd group of airduct is located at the both sides of workpiece and top, below respectively, the setting and air outlet staggers; Workpiece entrance end is located at by described first group of airduct, and workpiece exit end is located at by the 3rd group of airduct.
The each air-out direction often organizing airduct of described air-dry apparatus is at least provided with 2 air outlets.
Described windshield top is provided with air outlet; Described air outlet connects exhaust duct; Described exhaust duct stretches out outside workshop.
Adopt structure of the present invention, washing unit, the first leaching medicine device, the first air-dry apparatus, the second leaching medicine device, the second air-dry apparatus are connected by frame successively with pigeonholes, cast iron process workpiece from cleaning, leaching medicine, air-dry to sorting package handling complete continuously, the operation of workpiece automatization antirust treatment can be realized.In antirust treatment operation, because in the process of first time leaching medicine, workpiece constantly can bring the moisture in flushing process into, make drug concentration thinning gradually, the stability of antirust treatment effect can be affected like this, affect quality product, therefore the present invention adopts secondary to soak medicine process, not only can strengthen rust-proof effect, and can improve the stability of workpiece rust-proof effect.Soak between medicine device at washing unit and first and air-dry apparatus is set, further enhancing rust-proof effect, improve the stability of workpiece rust-proof effect.
Adopt the structure of washing unit of the present invention, can rinse workpiece from different directions, thoroughly remove the greasy dirt on workpiece and fines, be conducive to next step antirust treatment.Water containing pool below cleaning cover can collect the water that cleaning step is crossed, its wash the things such as lower bits be deposited on bottom waste effluent flume, then can discharge from slag-drip opening; The water on top flows to water collecting basin pond from water outlet by pipeline, then can recycle, is conducive to saving water resource and cost.
Adopt the structure in the medicament pond of leaching medicine device of the present invention, be provided with airduct at the bottom of pond to make medicament flow to the air blast of medicament pond, can ensure that in pond, drug concentration is balanced, guarantees rust-proof effect stability like this.The long 1-1.5 rice in medicament pond, can ensure the time (10-15 second) of workpiece leaching medicine.The distance 1.5-2 centimetre of inner face at the bottom of airduct at the bottom of pond and pond, bits in pond can be avoided to be risen by wind affects workpiece surface quality.Medicament pond is provided with constant temperature heating device at the bottom of pond, and temperature is set to 60-70 DEG C, like this, can guarantee that the temperature of rust protection liquid remains on the numerical range of needs.
Adopt the structure of air-dry apparatus of the present invention, be provided with windshield, airduct is located in cover, the medicament on workpiece can be blown in cover, avoids polluting workshop.Airduct is provided with three groups successively along workpiece working direction; First group of airduct is located at side and the top of workpiece respectively; Second group of airduct is located at opposite side and the below of workpiece respectively; 3rd group of airduct is located at the both sides of workpiece and top, below respectively, and the setting and air outlet staggers, workpiece entrance end is located at by first group of airduct, and workpiece exit end is located at by the 3rd group of airduct, can improve the air-dry effect at each position of workpiece like this.Windshield top is provided with air outlet, wind can be collected, and sends outside workshop by airduct, avoids polluting workshop.
Accompanying drawing explanation
Fig. 1 is production line block diagram of the present invention;
Fig. 2 is washing unit structural representation of the present invention;
Fig. 3 is the structural representation that washing unit of the present invention two groups of water jets are arranged;
Fig. 4 is leaching medicine device structural representation of the present invention;
Fig. 5 is air-dry apparatus structural representation of the present invention.
Embodiment
Below in conjunction with accompanying drawing, the present invention is described in detail:
As shown in Figure 1, cast iron part finished surface antirust treatment production line of the present invention comprises washing unit, the first leaching medicine device, the first air-dry apparatus, the second leaching medicine device, the second air-dry apparatus and pigeonholes.Washing unit, the first leaching medicine device, the first air-dry apparatus, the second leaching medicine device, the second air-dry apparatus are connected by frame successively with pigeonholes.Workpiece suspension device is provided with above frame.Workpiece suspension device comprises motor and transmission mechanism, chain, guide rail and hook.Chain to be placed in guide rail and to be connected with transmission mechanism.Hook hangs on below chain for hanging workpiece.
The position that guide rail is arranged in leaching medicine device top section gradually lower than the position of washing unit and air-dry apparatus top section with the medicament enabling workpiece immerse medicament pond.
As shown in Figure 2 and Figure 3, washing unit comprises cleaning cover 1.Water pipe 2 is provided with in cleaning cover.Water pipe is provided with water jet to workpiece hydroblasting.
In order to strengthen cleaning performance, the water jet standpipe of washing unit preferably arranges two groups along workpiece working direction.First group is arranged at workpiece both sides and below so that from both sides and lower direction workpiece hydroblasting, and second group is arranged at workpiece both sides and top so that from both sides and upper direction workpiece hydroblasting, first is mounted on workpiece entrance end, and second is mounted on workpiece exit end.Like this, first rinse below, then rinse top, developing result is better.
In order to water saving and protection Working environment, below cleaning cover, water containing pool 3 can also be provided with.Be provided with waste effluent flume and slag-drip opening 5 bottom water containing pool, waste effluent flume is communicated with slag-drip opening.The top that water containing pool is positioned at waste effluent flume is provided with water outlet 4, and this water outlet is by water collecting basin outside pipeline communication pond.Like this, water containing pool can collect the water that cleaning step is crossed, its wash the things such as lower bits be deposited on bottom waste effluent flume, then can discharge from slag-drip opening; The water on top flows to water collecting basin pond from water outlet by pipeline, then can recycle, is conducive to saving water resource and cost.
As shown in Figure 4, soak medicine device and comprise medicament pond 6.Airduct 7 is provided with to make medicament flow to the air blast of medicament pond at the bottom of pond.
The medicament pond of leaching medicine device is long is preferably 1-1.5 rice.Like this, time and the efficiency of workpiece leaching medicine can be ensured.
Circular arc is preferably bottom medicament pond.Airduct at the bottom of pond is upwards provided with at least 4 air outlets, like this, and better effects if.The preferred 1.5-2 centimetre of distance of inner face at the bottom of airduct and pond, can avoid soaking the metal fines dropped in medicine process like this and be blown afloat.
At the bottom of pond, medicament pond, airduct is preferably provided with 2 along workpiece working direction.Like this, better effects if.
In order to keep medicament constant temperature, medicament pond can be provided with constant temperature heating device at the bottom of pond, and temperature is set to 60-70 DEG C.Like this, the effect of soaking medicine can be ensured.
As shown in Figure 5, air-dry apparatus comprises airduct.Airduct is provided with air outlet, and air outlet is towards needing air-dry workpiece.
In order to protect Working environment, air-dry apparatus can be provided with windshield 8, and airduct is located in cover.
In order to strengthen air-dry effect, airduct preferably establishes three groups successively along workpiece working direction.First group of airduct 9 is located at side and the top of workpiece respectively.Second group of airduct 10 is located at opposite side and the below of workpiece respectively.3rd group of airduct 11 is located at the both sides of workpiece and top, below respectively, the setting and air outlet staggers.Workpiece entrance end is located at by first group of airduct, and workpiece exit end is located at by the 3rd group of airduct.Like this, air-dry sequential effects is best.
In order to strengthen air-dry effect, each air-out direction often organizing airduct of air-dry apparatus is preferably at least provided with 2 air outlets.
In order to protect Working environment, windshield top can be provided with air outlet, and air outlet connects exhaust duct, and exhaust duct stretches out outside workshop.
In order to improve antirust treatment effect, washing unit and first soaks between medicine device can be provided with air-dry apparatus.Like this, the medicament of the first leaching medicine device can be avoided to dilute too fast, thus ensure leaching drug effect fruit.
In order to save manufacturing cost, it is identical that the first leaching medicine device and second soaks medicine device structure, and the first air-dry apparatus is identical with the second air-dry apparatus structure.
Claims (10)
1. a cast iron part finished surface antirust treatment production line, is characterized in that: comprise washing unit, the first leaching medicine device, the first air-dry apparatus, the second leaching medicine device, the second air-dry apparatus and pigeonholes; Described washing unit, the first leaching medicine device, the first air-dry apparatus, the second leaching medicine device, the second air-dry apparatus are connected by frame successively with pigeonholes; Be provided with workpiece suspension device above described frame, described workpiece suspension device comprises motor and transmission mechanism, chain, guide rail and hook, and described chain to be placed in guide rail and to be connected with transmission mechanism, and described hook hangs on below chain for hanging workpiece; Described washing unit comprises cleaning cover (1), is provided with water pipe (2) in cleaning cover, and water pipe is provided with water jet to workpiece hydroblasting; Described leaching medicine device comprises medicament pond (6), is provided with airduct (7) to make medicament flow to the air blast of medicament pond at the bottom of pond; Described air-dry apparatus comprises airduct, and airduct is provided with air outlet, and air outlet is towards needing air-dry workpiece; The position that described guide rail is arranged in leaching medicine device top section gradually lower than the position of washing unit and air-dry apparatus top section with the medicament enabling workpiece immerse medicament pond.
2. production line according to claim 1, is characterized in that: described washing unit and first soaks between medicine device and is provided with air-dry apparatus.
3. production line according to claim 1, it is characterized in that: the water jet standpipe of described washing unit arranges two groups along workpiece working direction, first group is arranged at workpiece both sides and below so that from both sides and lower direction workpiece hydroblasting, second group is arranged at workpiece both sides and top so that from both sides and upper direction workpiece hydroblasting, first is mounted on workpiece entrance end, and second is mounted on workpiece exit end.
4. production line according to claim 1, is characterized in that: be provided with water containing pool (3) below described cleaning cover; Be provided with waste effluent flume and slag-drip opening (5) bottom described water containing pool, waste effluent flume is communicated with slag-drip opening; The top that described water containing pool is positioned at waste effluent flume is provided with water outlet (4), and this water outlet is by water collecting basin outside pipeline communication pond.
5. production line according to claim 1, it is characterized in that: the long 1-1.5 rice in medicament pond of described leaching medicine device, bottom is circular arc, and airduct at the bottom of pond is upwards provided with at least 4 air outlets, the distance 1.5-2 centimetre of inner face at the bottom of airduct and pond.
6. production line according to claim 1 or 5, is characterized in that: at the bottom of pond, described medicament pond, airduct is provided with 2 along workpiece working direction.
7. production line according to claim 1 or 5, is characterized in that: described medicament pond is provided with constant temperature heating device at the bottom of pond, and temperature is set to 60-70 DEG C.
8. production line according to claim 1, is characterized in that: described air-dry apparatus is provided with windshield (8), and airduct is located in cover; Airduct is provided with three groups successively along workpiece working direction; First group of airduct (9) is located at side and the top of workpiece respectively; Second group of airduct (10) is located at opposite side and the below of workpiece respectively; 3rd group of airduct (11) is located at the both sides of workpiece and top, below respectively, the setting and air outlet staggers; Workpiece entrance end is located at by described first group of airduct, and workpiece exit end is located at by the 3rd group of airduct.
9. production line according to claim 8, is characterized in that: each air-out direction often organizing airduct of described air-dry apparatus is at least provided with 2 air outlets.
10. production line according to claim 8, is characterized in that: described windshield top is provided with air outlet; Described air outlet connects exhaust duct; Described exhaust duct stretches out outside workshop.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510656150.2A CN105154883B (en) | 2015-10-12 | 2015-10-12 | Cast iron part finished surface antirust treatment production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510656150.2A CN105154883B (en) | 2015-10-12 | 2015-10-12 | Cast iron part finished surface antirust treatment production line |
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| Publication Number | Publication Date |
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| CN105154883A true CN105154883A (en) | 2015-12-16 |
| CN105154883B CN105154883B (en) | 2017-09-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510656150.2A Active CN105154883B (en) | 2015-10-12 | 2015-10-12 | Cast iron part finished surface antirust treatment production line |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1400722A (en) * | 2001-07-31 | 2003-03-05 | 乔智电子股份有限公司 | Vibratory motor iron core rust-proofing treatment method |
| CN201778099U (en) * | 2010-02-01 | 2011-03-30 | 丰兴精密产业（惠州）有限公司 | Device for preventing iron screw from rusting |
| CN103205751A (en) * | 2013-03-20 | 2013-07-17 | 鹤山市鸿图铁艺实业有限公司 | Surface rust preventing treatment process for iron art products |
| CN103498139A (en) * | 2013-09-24 | 2014-01-08 | 宁波韵升粘结磁体有限公司 | Method for improving corrosion resistance of neodymium-iron-boron magnetic body |
| CN205115598U (en) * | 2015-10-12 | 2016-03-30 | 嘉禾福顺机械实业有限公司 | Cast iron work piece finished surface anticorrosive treatment equipment |
-
2015
- 2015-10-12 CN CN201510656150.2A patent/CN105154883B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1400722A (en) * | 2001-07-31 | 2003-03-05 | 乔智电子股份有限公司 | Vibratory motor iron core rust-proofing treatment method |
| CN201778099U (en) * | 2010-02-01 | 2011-03-30 | 丰兴精密产业（惠州）有限公司 | Device for preventing iron screw from rusting |
| CN103205751A (en) * | 2013-03-20 | 2013-07-17 | 鹤山市鸿图铁艺实业有限公司 | Surface rust preventing treatment process for iron art products |
| CN103498139A (en) * | 2013-09-24 | 2014-01-08 | 宁波韵升粘结磁体有限公司 | Method for improving corrosion resistance of neodymium-iron-boron magnetic body |
| CN205115598U (en) * | 2015-10-12 | 2016-03-30 | 嘉禾福顺机械实业有限公司 | Cast iron work piece finished surface anticorrosive treatment equipment |
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| CN105154883B (en) | 2017-09-29 |
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