CN105150546A - Three-dimensional printer with powder laying monitoring device - Google Patents
Three-dimensional printer with powder laying monitoring device Download PDFInfo
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- CN105150546A CN105150546A CN201510626334.4A CN201510626334A CN105150546A CN 105150546 A CN105150546 A CN 105150546A CN 201510626334 A CN201510626334 A CN 201510626334A CN 105150546 A CN105150546 A CN 105150546A
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- paving powder
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Abstract
The invention discloses a three-dimensional printer with a powder laying monitoring device, and belongs to the technical field of additive manufacturing. The three-dimensional printer is characterized in that a camera is arranged above a forming cylinder, and a lens of the camera exactly faces a sintering face or a curing face; the camera is connected with a control system through a wire, the form of each layer of laid powder before sintering or curing is checked through the camera, and pictures or scanning image information of powder laying faces is transmitted to the control system; the transmitted pictures or image information is compared with pictures or image information pre-stored in the system through the control system, and whether powder laying is effective or not is judged; and closed-loop control over the whole powder laying process is achieved, and the yield of printed parts is greatly increased.
Description
Technical field
The present invention relates to and increase material manufacture field, especially " Layered manufacturing, successively superposition " forms the 3D printer of workpiece.
Background technology
3D printing technique is integrated on the basis of Modern CAD/CAM technology, laser technology, Numeric Control Technology, elaborate servo actuation techniques and new material technology growing up.Due to the difference of moulding material used, Forming Theory and the version of 3D printer are also had nothing in common with each other, successively spreading the shaping 3D printer of powder is one of structure of comparatively maturation at present, comprise metal powder, non-metal powder printer, its basic operating procedure has three steps, as shown in Figure 9, the first step: powder feeding; Stand-by powder is delivered to before paving powder scraper by powder feeder unit.Second step: paving powder; Paving powder scraper moves horizontally, and is paved by stand-by powder.3rd step: sintering or solidification; Sintering equipment or solidification equipment work, by practical powder sintering or solidification.These simple three steps are processes of a long-time repeated work, in the repeated work process that this is very long, a step once goes wrong arbitrarily, and the part printed will be scrapped, so people take into full account each step reliability of operation when planing machine; But the paving powder defect that unpredictable element causes, the part rejection problem caused also is quite serious.
Summary of the invention
In order to solve the part rejection problem that paving powder defect causes, the invention provides a kind of 3D printer with paving powder supervising device, this printer is provided with paving powder supervising device, by this device, the paving powder form before every one deck sintering or solidification is checked, and check result or paving powder defect are disposed or reported to the police.
The technical scheme that the present invention takes is: powder feeder unit, piston, moulding cylinder, receipts powder cylinder, paving powder doctor blade device, camera, sintering or solidification equipment and control system etc. constitute and successively spread the shaping 3D printer of powder; The piston of printer is in the chamber of moulding cylinder, and piston can along moulding cylinder precisely movement up and down; Paving powder doctor blade device, above piston, can move back and forth along its guide rail left and right horizontal; The side of powder feeder unit above moulding cylinder, has the function supplying powder on time, according to quantity; Sintering or solidification equipment are placed in the top of piston, in order to complete the practical powder sintering or solidify every one deck and complete; Be characterized in: above moulding cylinder, be provided with camera, its camera lens is directly to sintering or solidification face, and camera is connected with control system by wire, and camera is for taking or scan the paving powder face form after paving powder.
The invention has the beneficial effects as follows, camera checks the paving powder form before every one deck sintering or solidification, and the picture in paving powder face or scan-image information are passed to control system, control system is the picture transmitted or image information and be stored in advance in intrasystem picture or image information is compared, and judge that whether paving powder is effective, if paving powder is effective, control system then instruction sintering or solidification equipment normally works, and completes sintering or solidification; If paving powder lost efficacy, control system then instruction paving powder doctor blade device, powder feeder unit etc. repeats once to spread powder process again, camera checks again to the paving powder form before sintering or solidification, until paving powder is effective or send warning, make whole paving powder process form closed-loop control, printout rate is greatly improved.
Accompanying drawing explanation
Fig. 1 is 3D printer host cross-sectional schematic, is spreading powdery state.
Fig. 2 is the A-A cross-sectional schematic of Fig. 1.
Fig. 3 is another view of Fig. 1, is in paving powder completion status.
Fig. 4 is the B-B cross-sectional schematic of Fig. 3.
Fig. 5 is another view of Fig. 1, is sintering or solid state.
Fig. 6 is the C-C cross-sectional schematic of Fig. 5.
Fig. 7 is another view of Fig. 1, is in sintering or solidification completion status.
Fig. 8 is the D-D cross-sectional schematic of Fig. 7.
Fig. 9 is known 3D printer operating procedure circulation schematic diagram.
Figure 10 is 3D printer operating procedure circulation schematic diagram of the present invention.
In figure: 1. for powder case, 2. stand-by powder, 3. powder feeder unit, 4. uses powder, 5. piston, 6. moulding cylinder, powder 7., 8. receives powder cylinder, 9. workpiece, 10. spreads powder doctor blade device, 11. cameras, 12. sintering or solidification equipments.
Detailed description of the invention
As shown in Fig. 1 ~ Fig. 8, powder feeder unit (3), piston (5), moulding cylinder (6), receipts powder cylinder (8), paving powder doctor blade device (10), camera (11), sintering or solidification equipment (12) and control system etc. constitute and successively spread the shaping 3D printer of powder; The piston (5) of printer is in the chamber of moulding cylinder (6), and piston (5) can along moulding cylinder (6) precisely movement up and down; Paving powder doctor blade device (10), in the top of piston (5), can move back and forth along its guide rail left and right horizontal; Powder feeder unit (3), in the side of moulding cylinder (6) top, has the function supplying powder on time, according to quantity; Sintering or solidification equipment (12) are placed in the top of piston (5), in order to complete the practical powder sintering or solidify every one deck and complete; Be characterized in being provided with camera (11) in the top of moulding cylinder (6), its camera lens is directly to sintering or solidification face, and camera (11) is connected with control system by wire, and camera (11) is for taking or scan the paving powder face form after paving powder.
As shown in Fig. 1 ~ Fig. 9, the basic process of 3D printer manufactured parts is: paving powder-sintering or solidification, repave powder-sinter or solidify, and in layer work long hours the process circulated; Working cycles starts each time, paving powder doctor blade device (10) first runs to the side of powder feeder unit (3), stand-by powder (2) takes out from for powder case (1) by powder feeder unit (3), and by quantitatively giving paving powder doctor blade device (10), paving powder doctor blade device (10) level run, the top of stand-by powder (2) at moulding cylinder (6) is paved, and powder (7) more than unnecessary is shifted onto receives in powder cylinder (8); Be characterized in that camera (11) checks the paving powder form before every one deck sintering or solidification, and the picture in paving powder face or scan-image information are passed to control system, control system is the picture transmitted or image information and be stored in advance in intrasystem picture or image information is compared, and judge that whether paving powder is effective, if paving powder is effective, control system then instruction sintering or solidification equipment (12) normally works, and completes sintering or solidification; If paving powder lost efficacy, control system then instruction paving powder doctor blade device (10), powder feeder unit (3) etc. repeats once to spread powder process, camera (11) checks again to the paving powder form before sintering or solidification, until paving powder is effective or send warning, closed-loop control is formed to whole paving powder process, the yield rate of printing part is greatly improved.
Claims (2)
1. the 3D printer of band paving powder supervising device, be made up of powder feeder unit (3), piston (5), moulding cylinder (6), receipts powder cylinder (8), paving powder doctor blade device (10), camera (11), sintering or solidification equipment (12) and control system etc., it is characterized in that: be provided with camera (11) in the top of moulding cylinder (6), its camera lens is directly to sintering or solidification face, camera (11) is connected with control system by wire, and camera (11) is for taking or scan the paving powder face form after paving powder.
2. the 3D printer of band paving powder supervising device according to claim 1, it is characterized in that: camera (11) checks the paving powder form before every one deck sintering or solidification, and the picture in paving powder face or scan-image information are passed to control system, control system is the picture transmitted or image information and be stored in advance in intrasystem picture or image information is compared, and judge that whether paving powder is effective, if paving powder is effective, control system then instruction sintering or solidification equipment (12) normally works, and completes sintering or solidification; If paving powder lost efficacy, control system then instruction paving powder doctor blade device (10), powder feeder unit (3) etc. repeats once to spread powder process, camera (11) checks again to the paving powder form before sintering or solidification, until paving powder is effective or send warning, closed-loop control is formed to whole paving powder process.
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CN201510626334.4A CN105150546A (en) | 2015-09-29 | 2015-09-29 | Three-dimensional printer with powder laying monitoring device |
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Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105499571A (en) * | 2015-12-31 | 2016-04-20 | 西安交通大学 | Dynamically-adjustable flexible powder spreading device for selective laser melting system |
CN105695989A (en) * | 2016-04-21 | 2016-06-22 | 黄山学院 | Laser cladding powder laying device and laser cladding powder for die steel |
CN105689716A (en) * | 2016-04-07 | 2016-06-22 | 北京隆源自动成型系统有限公司 | Accurate feeding device for laser forming machine |
CN105903966A (en) * | 2016-06-28 | 2016-08-31 | 华南理工大学 | Internally-arranged automatic coating device and method based on 3D printing of precious metal |
CN107214950A (en) * | 2017-07-19 | 2017-09-29 | 广州恒尚科技有限公司 | Automatically adjust 3D printer powdering amount devices and methods therefor |
CN107283848A (en) * | 2017-07-04 | 2017-10-24 | 芜湖纯元光电设备技术有限公司 | A kind of 3D printer protection shell monitoring and warning device |
WO2018024210A1 (en) * | 2016-08-02 | 2018-02-08 | 西安铂力特增材技术股份有限公司 | Powder spreading quality test method and additive manufacturing device |
CN109014196A (en) * | 2018-08-14 | 2018-12-18 | 厦门五星珑科技有限公司 | The maintenance system and method for 3D metallic print machine |
CN109047765A (en) * | 2018-10-16 | 2018-12-21 | 北京隆源自动成型系统有限公司 | 3D printer with gradient powder-supply system |
CN110027217A (en) * | 2019-05-06 | 2019-07-19 | 南京铖联激光科技有限公司 | A kind of active monitor-type laser 3D printing device and monitoring method |
CN110549611A (en) * | 2018-06-04 | 2019-12-10 | 陕西恒通智能机器有限公司 | Laser sintering 3D printer |
CN115716136A (en) * | 2021-08-27 | 2023-02-28 | 苏州中瑞智创三维科技股份有限公司 | Powder paving defect correction device and correction method for metal 3D printer |
CN116984628A (en) * | 2023-09-28 | 2023-11-03 | 西安空天机电智能制造有限公司 | Powder spreading defect detection method based on laser feature fusion imaging |
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CN105499571A (en) * | 2015-12-31 | 2016-04-20 | 西安交通大学 | Dynamically-adjustable flexible powder spreading device for selective laser melting system |
CN105689716A (en) * | 2016-04-07 | 2016-06-22 | 北京隆源自动成型系统有限公司 | Accurate feeding device for laser forming machine |
CN105695989B (en) * | 2016-04-21 | 2018-05-25 | 黄山学院 | Laser cladding layer powder laying apparatus and mould steel laser cladding layer powder |
CN105695989A (en) * | 2016-04-21 | 2016-06-22 | 黄山学院 | Laser cladding powder laying device and laser cladding powder for die steel |
CN105903966A (en) * | 2016-06-28 | 2016-08-31 | 华南理工大学 | Internally-arranged automatic coating device and method based on 3D printing of precious metal |
CN105903966B (en) * | 2016-06-28 | 2019-01-29 | 华南理工大学 | A kind of built-in automatic coating device and method based on noble metal 3D printing |
WO2018024210A1 (en) * | 2016-08-02 | 2018-02-08 | 西安铂力特增材技术股份有限公司 | Powder spreading quality test method and additive manufacturing device |
US10718721B2 (en) | 2016-08-02 | 2020-07-21 | Xi'an Bright Laser Technologies Co., Ltd. | Powder spreading quality test method and additive manufacturing device |
CN107283848A (en) * | 2017-07-04 | 2017-10-24 | 芜湖纯元光电设备技术有限公司 | A kind of 3D printer protection shell monitoring and warning device |
CN107214950B (en) * | 2017-07-19 | 2018-08-07 | 广州恒尚科技有限公司 | Automatically adjust 3D printer powdering amount devices and methods therefor |
CN107214950A (en) * | 2017-07-19 | 2017-09-29 | 广州恒尚科技有限公司 | Automatically adjust 3D printer powdering amount devices and methods therefor |
CN110549611A (en) * | 2018-06-04 | 2019-12-10 | 陕西恒通智能机器有限公司 | Laser sintering 3D printer |
CN110549611B (en) * | 2018-06-04 | 2022-01-07 | 四川交大至信教育科技有限公司 | Laser sintering 3D printer |
CN109014196B (en) * | 2018-08-14 | 2020-11-06 | 厦门五星珑科技有限公司 | Maintenance system and method of 3D metal printer |
CN109014196A (en) * | 2018-08-14 | 2018-12-18 | 厦门五星珑科技有限公司 | The maintenance system and method for 3D metallic print machine |
CN109047765A (en) * | 2018-10-16 | 2018-12-21 | 北京隆源自动成型系统有限公司 | 3D printer with gradient powder-supply system |
CN110027217A (en) * | 2019-05-06 | 2019-07-19 | 南京铖联激光科技有限公司 | A kind of active monitor-type laser 3D printing device and monitoring method |
CN110027217B (en) * | 2019-05-06 | 2023-12-26 | 南京铖联激光科技有限公司 | Active monitoring type laser 3D printing device and monitoring method |
CN115716136A (en) * | 2021-08-27 | 2023-02-28 | 苏州中瑞智创三维科技股份有限公司 | Powder paving defect correction device and correction method for metal 3D printer |
CN116984628A (en) * | 2023-09-28 | 2023-11-03 | 西安空天机电智能制造有限公司 | Powder spreading defect detection method based on laser feature fusion imaging |
CN116984628B (en) * | 2023-09-28 | 2023-12-29 | 西安空天机电智能制造有限公司 | Powder spreading defect detection method based on laser feature fusion imaging |
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