CN105150336A - Primary selecting and fine trimming equipment for bamboo bones of folding fan - Google Patents
Primary selecting and fine trimming equipment for bamboo bones of folding fan Download PDFInfo
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- CN105150336A CN105150336A CN201510344316.7A CN201510344316A CN105150336A CN 105150336 A CN105150336 A CN 105150336A CN 201510344316 A CN201510344316 A CN 201510344316A CN 105150336 A CN105150336 A CN 105150336A
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Abstract
The invention discloses primary selecting and fine trimming equipment for bamboo bones of a folding fan, and belongs to the field of mechanical automation equipment. The equipment comprises bamboo material length primary selecting equipment, bamboo material camber primary selecting equipment and bamboo material fixed-length fine trimming equipment. The bamboo material length primary selecting equipment is connected with the bamboo material camber primary selecting equipment through a stepped selecting and material conveying device. According to the primary selecting and fine trimming equipment, length measurement and camber measurement in bamboo material primary selecting are integrated, basic automation of a bamboo material in the early stage processing of the fan is realized, and the labor intensity of workers is greatly relieved; besides, production efficiency is improved, and the bamboo material can be selected and modified more accurately.
Description
Technical field
The invention belongs to mechanical automation apparatus field, be specifically related to a kind of folding fan bamboo ribs primary election refine equipment.
Background technology
Folding fan is that a kind of bamboo wood makees the fan that can fold that ribs of the fan, tough paper or thin silk fabric thin,tough silk do covering of the fan; Used time must let go, becomes semicircular canal shape, and poly-head falls apart tail.Folding fan originates from China the earliest, and bamboo wood does ribs of the fan, and tough paper does covering of the fan, covering of the fan also will be write a poem on occasion and draw a picture.The poem that folding fan shows Chinese tenderness Yun Yin draws U.S. border.
Folding fan is through one of the representative as Chinese tradition hand work of the history of going through the ancient Chinese centuries, the manufacture craft used till today still retains to be made by hand entirely, but along with now social development, demand continues to increase, and pure home built can not meet the demand of present consuming public far away.
In the manufacturing process of folding fan, initial bamboo material selection is substantially the most also the processing step of most critical.Traditional selection technique depends on manual work, judge whether the length of bamboo material and camber are applicable to, but the labour intensity brought is huge, and the fineness of selection then depends on the working experience of workman and carefully conscientiously spends.Thus, be difficult to ensure the constant of selection quality, be also doomed, at folding fan at the beginning in manufacturing process, namely to create the factor affecting folding fan quality.Bamboo material is through Preliminary screening, and after rejecting curved material such as material such as flaw such as grade, length was placed according to long, medium and short three region class roughly.Bamboo material through just dividing can only control its length in certain scope, and processes it to accurate size, and as 40cm or 35cm, carry out machining after still needing master worker's hand dipping correction, this process becomes fixed length conditioning step.Because this procedure amount of labour is large, and accuracy to size depends on the adept degree of workman and conscientious degree, so constant product quality is poor.And manual cutting operation poor stability, efficiency is low, is unfavorable for that the large industrialization of fan industry processed is popularized.
The art of this patent is intended to, by the preliminary selection of bamboo material of folding fan and fixed length process, realize mechanical automation, quality standardization, the selection standard in standardize industry, make it both can keep stable product quality, can meet again the production demand to product.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of folding fan bamboo ribs primary election refine equipment, the object of the invention is to make the entry-level chooses of folding fan to realize a complete set of automation, promotes the speed of selection, and the unification maintaining selection standard is constant.Another object of the present invention is that the bamboo of high efficiency refine making folding fan expects accurate dimension.
For solving the problems of the technologies described above, technical scheme of the present invention is: provide a kind of folding fan bamboo ribs primary election refine equipment, it is characterized in that: just optional equipment, the first optional equipment of bamboo material camber and bamboo anticipate long refine equipment to comprise bamboo material length; Bamboo material length just optional equipment and bamboo material camber just selects feeding device to connect by staged between optional equipment;
Described bamboo material length just optional equipment comprises frame, arranges conveyer belt, frame arranges length inductive probe below frame, and described length inductive probe comprises more than one front-end probe and plural rear end probe; Also comprise length primary election controller, described length primary election controller connects front-end and back-end probe; Described length inductive probe comprises two front-end probes and six rear ends probe, according to bamboo material direction of transfer by be respectively after forward direction the first front-end probe, the second front-end probe and first and second ..., six rear ends probe; Wherein the first front-end probe connection control fourth, fifth, six rear end probe; Second front-end probe connects whole rear end probe;
Described bamboo material camber just optional equipment comprises frame, below frame, conveyer belt is set, frame arranges camber sniffer, described camber sniffer comprises the camber probe of more than three, described camber probe comprises arc probe, the upper end thereof of arc probe in frame, the lower end of the hinged slip guide pillar in lower end of arc probe, the upper end of slip guide pillar connects and balance support bar; The two ends of balancing pole connect displacement metering device; Also comprise bamboo material whirligig, described bamboo material whirligig comprises two manipulator claws, two manipulator claws control the folding of claw by pneumatic means, manipulator claw connects electric rotating machine, and be arranged on together on lowering or hoisting gear with electric rotating machine, described lowering or hoisting gear is arranged in frame;
Described staged selects feeding device to meet the bamboo material of length requirement, is transported to bamboo material camber primary election device location and carries out camber detection; The bamboo material not meeting length requirement is transported to and moves down level length checkout gear and again select;
Bamboo is anticipated long refine equipment and comprises bamboo material clamping device, conical cutter, broken bamboo material reducing mechanism and the shaping extrusion device of bamboo powder; Described bamboo material clamping device comprises installing rack and lowering or hoisting gear, and lowering or hoisting gear is arranged on installing rack, and lowering or hoisting gear connects clamp-on holder; Conical cutter comprises turbination cutterhead, and turbination cutterhead is offered cutting tool bore; Upward and uncovered, the miner diameter end of turbination cutterhead down and connect cutting blade motor by cutting rotating shaft for the bigger diameter end of turbination cutterhead; Broken bamboo material reducing mechanism comprises obconic hopper, and turbination cutterhead is coaxially arranged in hopper, in hopper, arrange crushing knife tool, and crushing knife tool is arranged on and cuts in rotating shaft, and crushing knife tool is positioned at the below of turbination cutterhead; Hopper is communicated with the shaping extrusion device of bamboo powder.
A kind of folding fan bamboo ribs primary election refine equipment of the present invention, it is characterized in that: described displacement measurement device comprises gear drive dial gauge and scale guide pin bushing, described gear drive dial gauge comprises dial plate, pointer and gear train; In scale guide pin bushing, plug-in mounting is with the scale guide pillar of tooth bar, two cylindrical voids are offered in the side of scale guide pin bushing, the end of balancing pole connects scale guide pillar by one of them cylindrical void, the tooth bar of scale guide pillar is connected with a joggle by another cylindrical void the gear train of gear drive dial gauge, and gear set drive pointer rotates on dial plate; When the end of balancing pole is moved, drive scale guide pillar to move up and down in scale guide pin bushing, the gear train of driven gear transmission dial gauge rotates then, drives indicators turn to the respective value place of dial plate simultaneously;
Camber sniffer also comprises plural reset voltage-stablizer, described reset voltage-stablizer comprises gantry shape installing rack, gantry shape installing rack is arranged in frame, balancing pole is arranged in the through hole of gantry shape installing rack, above the shape installing rack of gantry, internal thread spring guide is set, in internal thread spring guide, spring is set, the lower end of spring connects balancing pole by lower stopper, the upper end of spring connects scale by upper stopper, arrange above scale and revolve handle, upper stopper is threaded connection internal thread spring guide; By revolving handle, the position of stopper in internal thread spring guide can be controlled;
Camber sniffer also comprises vertical slide guide device, described vertical slide guide device comprises sliding guide sleeve, and sliding guide sleeve is arranged in frame, arranges the internal gear of more than three in sliding guide sleeve, the outer wall of slip guide pillar arranges guiding tooth bar, guiding tooth bar engagement internal gear;
Also comprise camber selection controller, described camber selection controller comprises position sensor and LCDs, camber selection controller connects gear drive dial gauge, and is presented on LCDs by the real-time indicated value of position sensor by gear drive dial gauge.
The quantity of the conveyer belt of the first optional equipment of bamboo material camber is two, every bar conveyer belt comprises a transfer bar, motorized pulleys and a follower rollers, transfer bar is sleeved on motorized pulleys and follower rollers, motorized pulleys and follower rollers are arranged on conveyer belt support, conveyer belt support connects blanking motor, and blanking motor is fixed in frame; Camber selection controller connects and controls blanking motor; Under normal drive state, two conveyer belt side-by-side horizontal arrange transmission; When camber selection controller detects the bamboo material not meeting camber numerical value, camber selection controller controls blanking driven by motor conveyer belt support to two sideway swivels, and bamboo material can fall to the pending feed bin of below from conveyer belt.
Described staged selects the direction of transfer of the conveyer belt of the conveying direction of feeding device and the first optional equipment of bamboo material length perpendicular, and is from bottom to top carried at inclination 30-60 degree angle by bamboo material; Described staged selection feeding device comprises conveyer belt docking more than two and forms, and arranges a bar shaped block on the conveyor belt every 20-30mm; Wherein at least comprise one group of free rotational conveyance band, described free rotational conveyance band can be controlled to rotate by length primary election controller, when the bamboo material of discontented sufficient length requirement being detected, length primary election controller can control free rotational conveyance band to lower swing, selects feeding device to unload in bamboo material from staged; Also comprise a Lifting Device, described Lifting Device comprises cylinder and push rod, the conveyer belt upper surface of the first optional equipment of push rod alignment bamboo material camber, when bamboo material selects feeding device to be transported to the conveyer belt upper surface of the first optional equipment of bamboo material camber by staged, bamboo material ejects on the conveyer belt of the first optional equipment of bamboo material camber by push rod.
Described clamp-on holder comprises Telescopic Fixed pipe, is set with ring rotation belt in Telescopic Fixed pipe, and the upper end that rotating belt passes Telescopic Fixed pipe is sleeved on friction pulley, and friction pulley connection turns material motor; The lower end that rotating belt passes Telescopic Fixed pipe forms bamboo material retainer plate; Telescopic Fixed pipe comprises inner and outer tubes, and inner and outer tubes are threaded connection, and rotating inner tube or outer tube can make length elongation or the shortening of Telescopic Fixed pipe.
The described shaping extrusion device of bamboo powder comprises mozzle, and one end of mozzle connects the below of hopper, and the other end of mozzle connects air-introduced machine by filter screen; The poly-powder tower of more than three is set in diversion pipeline, described poly-powder tower comprises support, by turning cylinder fixed idler whell on support, roller connects rotary power unit by transmission device, and rotary power unit can drive the roller moving axis that rotates to rotate by transmission device; Spray equipment fixed by support, and spray equipment is connected liquid reserve tank by woven hose with infusion pump, and the shower nozzle of spray equipment aims at roller; Support arranges scraper plate, the lower surface of scraper plate laminating roller; Mozzle below poly-powder tower offers blanking hole; The shaping extrusion device of blanking hole UNICOM bamboo powder; Described transmission device is belt transmission, or frictional wheel drive, or gear drive.
The described shaping extrusion device of bamboo powder comprises extrudes storehouse, extruding storehouse is arranged on below the blanking hole of mozzle, arranges extruding pipe, arrange two and squeeze roller in extruding pipe in the bottom of extruding storehouse, two surfacess of revolution squeezing roller are oppositely arranged, and two to squeeze the spacing distance of roller up big and down small; Extrude roller and connect rotary power unit by transmission device.
Also comprise cutting blade motor switching device, described cutting blade motor switching device is touch switch device, and touch switch device comprises contactor and lower contactor, and when upper and lower contactor is in contact condition, cutting blade motor is started working.
Described upper contactor comprises double-layer guide rail storehouse, arranges probe telescopic shaft in the lower floor in double-layer guide rail storehouse, and the inner end in spring connected double-layer guide rail storehouse is passed through in the inner side of probe telescopic shaft, and probe is installed in the outside of probe telescopic shaft; Pogo pin connects pulley by connecting rod, and pulley is arranged in the upper strata guide rail in double-layer guide rail storehouse; Also comprise probe telescopic cylinder, probe telescopic cylinder is arranged on double-layer guide rail storehouse, the cylinder axis linking probe telescopic shaft of probe telescopic cylinder or probe; The quantity in described double-layer guide rail storehouse is more than one, and double-layer guide rail storehouse is arranged on the installing rack of bamboo material clamping device; Described lower contactor comprises ring shaped contact guide-track groove, and ring shaped contact guide-track groove is sleeved on the periphery, upper end of conical cutter; Probe can insert in guide-track groove downwards, and with guide-track groove contact start cutting blade motor switch.
Each bamboo material length is optional equipment, bamboo material camber just optional equipment and staged selection feeding device composition one-level preselected group just, at least comprises two groups of preselected group; The 2nd, 3,4 ... the first optional equipment of bamboo material length in N preselected group arranges splicing plate, the lower end of splicing plate is arranged on the side of the first optional equipment conveyer belt of bamboo material length, and the upper end of splicing plate is accepted the select materials staged of group of upper level and selected the bottom position of the free rotational conveyance band of feeding device.
The invention has the beneficial effects as follows:
1. the primary election stage of this equipment is made up of the first optional equipment of bamboo material length and the first optional equipment two parts of bamboo material camber, and the bamboo material needed for folding fan, after felling segmentation, enters the entry-level chooses equipment one by one.The first optional equipment of bamboo material length is by arranging multiple length inductive probe in frame, inductive probe is divided in two parts setting, by different combinationally using between the several probe of the several probe in front portion and rear portion, the detection of different length distance can be carried out, carry out the entry-level chooses bamboo material being carried out to length further.Bamboo material camber just optional equipment is passed through in the running of bamboo material, multiple camber probe is set, in bamboo material advance process, order stir first and second ..., end probe, the change of simultaneously popping one's head in bamboo material camber moves up and down, the distance of movement is reflected intuitively by displacement measurement device, and by the manipulator that equipment is arranged, the bamboo material of tubular is rotated, avoid because bamboo material is in course of conveying, the detection that may bring because of the difference in placement orientation is inaccurate, and what make camber detect is more comprehensive.
Bamboo material length in this equipment just optional equipment is that multi cycle course synchronization carries out, and is provided with staged and selects feeding device between equipment.Such as production line needs the folding fan of production three kinds of different lengths simultaneously, during that primary election, namely can start three bamboo material just optional equipment simultaneously, feeding device is selected by staged, what required according to three kinds of different lengths by bamboo material carries out primary election, improve production efficiency on the one hand, avoid the wasting of resources on the other hand.This equipment de-sign is exquisite, and rationally distributed, mechanical automation degree is high, avoids because producer makes the inefficiency that may bring by hand, the uneven phenomenon of quality.Be highly suitable for industry to apply, be convenient to the overall industry technology transformation of this traditional product.
2. arrange at the inductive probe of the first optional equipment of bamboo material length, be divided into front and back two parts, comprise two front-end probes and six rear ends probes, coordinate last three rear ends probe by the first front-end probe, primary election is carried out to long distance bamboo material; Coordinate whole six rear ends probe by the second front-end probe, primary election is carried out to short distance and middle distance bamboo material.Such setting, had both facilitated concrete production operation, and equipment can be made again to meet the production requirement of different length folding fan.
3. bamboo material camber is just provided with displacement measurement device in optional equipment, and can mark intuitively the camber of bamboo material and barrel dliameter very easily, this device adopts gear drive, accurate with what guarantee to sample.
4. in order to camber detection process remain at stress under complete, be unlikely to occur because mechanical wear or machine driving bring camber to detect distortion, in camber sniffer, add reset voltage-stablizer, by rack-mounted gantry shape installing rack, gantry shape installing rack offers through hole, and balancing pole is arranged in through hole.Above the shape installing rack of gantry, internal thread spring guide is set, in internal thread spring guide, spring is set, all the time balance bar by spring and apply pressure, under making balancing pole be in stressed state all the time, and spring institute applied pressure size is revolved regulating by arranging above scale.The two ends of balancing pole are all provided with reset voltage-stablizer, regulate the synchronism of pressure for the ease of two reset voltage-stablizers, revolve on scale label is set, be convenient to accurately control this production link.
5, camber sniffer also comprises vertical slide guide device, and vertical slide guide device by arranging sliding guide sleeve in frame, and arranges the internal gear of more than three in sliding guide sleeve, engages with the guiding tooth bar be arranged on slip guide pillar outer wall.Moving up and down of the balancing pole that top is arranged, directive property is stronger, and accuracy is higher.
6, camber selection controller includes position sensor and LCDs, is wherein presented on LCDs by the real-time indicated value of position sensor by gear drive dial gauge.When being convenient to the just optional equipment operation of bamboo material camber, staff can record the numerical value of whole process detection timely, intuitively, easily.
7, the quantity of the conveyer belt of the first optional equipment of bamboo material camber is two, every bar conveyer belt comprises a transfer bar, motorized pulleys and a follower rollers, transfer bar is sleeved on motorized pulleys and follower rollers, motorized pulleys and follower rollers are arranged on conveyer belt support, conveyer belt support connects blanking motor, blanking motor is fixed in frame, and camber selection controller connects and controls blanking motor.After device start, article two, conveyer belt side-by-side horizontal arranges transmission, when camber selection controller detects the bamboo material not meeting camber numerical value, camber selection controller controls blanking driven by motor conveyer belt support to two sideway swivels, and bamboo material can fall to the pending feed bin of below from conveyer belt.The operation process of whole equipment, continuous high-efficient, blanking motor is omnidistance controlled with camber selection controller, and whole elementary process of selecting materials can be made to intervene without the need to staff, and full Mechanical course, automaticity is high and error rate is little.This equipment not only makes production more efficient, omnidistance without the need to manual operation, ensure that production safety simultaneously.
8, the staged described in equipment selects feeding device, be applied to bamboo material length just between optional equipment and the first optional equipment of bamboo material camber, complete two transverse movement strokes by the conveyer belt and Lifting Device that are arranged on the first optional equipment of bamboo material length, select feeding device to complete a lengthwise movement stroke by staged.Staged selects feeding device at transport bamboo material simultaneously, screening blowing process is completed by free rotational conveyance band, namely two working procedures are completed at a working position, save the manufacturing cost of equipment on the one hand, reduce maintenance cost, simplify production procedure on the other hand, make it more press close to the demand of automatic high-efficiency production.
9, in this equipment, by independent every platform bamboo material length, just optional equipment, the first optional equipment of bamboo material camber and staged select feeding device to form one-level preselected group, do not meet the bamboo material of upper level length requirement by the splicing plate by often arranging between group, enter next stage and continue screening, equipment makes processing step intensive, saving resource to greatest extent, cuts the waste, and saves and produces and cost of manufacture.
10. the bamboo of this equipment is anticipated long refine equipment and is made up of bamboo material clamping device, conical cutter, broken bamboo material reducing mechanism and the shaping extrusion device of bamboo powder, only bamboo material to be processed need be installed on bamboo material clamping device, automatically can realize the size refine operation of bamboo material, omnidistance without the need to manually carrying out cutting operation, operate safe and convenient more; The waste material energy processed well-thought-out plan powder simultaneously produced after the processing of bamboo material, and moistening gathering well-thought-out plan mud, be extruded slivering, dust will be brought to injure to surrounding environment, conveniently recycle, and working environment is friendly, workers ' health is ensured.
The bigger diameter end of 11. turbination cutterheads upward and uncovered, the miner diameter end of turbination cutterhead also connects cutting blade motor by cutting rotating shaft down, the accurate dimension of bamboo material can be controlled by controlling the position of bamboo material in cutterhead, and bamboo material is hollow structure, clamp-on holder can while fixing bamboo material, rotate bamboo material, make its end face surrounding be subject to uniform grinding, reach unified precise length size.
The 12. bamboo powder pulverized enter mozzle under the suction of air-introduced machine, and stick on the moistening roller of poly-powder tower, and roller, in rotary course, arranges scraper plate by support, and the lower surface of laminating roller, scrapes moistening bamboo mud; Mozzle below poly-powder tower offers blanking hole, and bamboo mud enters the shaping extrusion device of bamboo powder by blanking hole, and is extruded into strip by the shaping extrusion device of bamboo powder, uses in order to him.This device is intended to the waste material processing bamboo material refine generation, in the surrounding environment avoiding its formation dust to fly away, pollutes, and in collection conversion process, form bamboo vermicelli, be convenient to for making other products or regarding fuel, economy, meets current social and develops intensive main trend.
13. cutting blade motor switching devices, described cutting blade motor switching device is touch switch device, while machining is carried out in the decline of bamboo material, when upper and lower contactor is in contact condition, cutting blade motor is started working, workman only needs the operation of the lowering or hoisting gear of Long-distance Control bamboo material clamping device, avoids the potential safety hazard of closing on cutter operation and bringing.Meanwhile, upper contactor also brings pinpoint effect with coordinating of lower contactor, as long as clamp the center of bamboo material, it namely can be made to be positioned at cutter pivot, make machining accuracy higher.
Accompanying drawing explanation
Fig. 1 is that just optional equipment and staged select the structural representation of feeding device to bamboo material length;
Fig. 2 is the structural representation of the first optional equipment of bamboo material length;
Fig. 3 is the structural representation that staged selects feeding device;
Fig. 4 is the side direction structural representation of Fig. 3;
Fig. 5 is the structural representation that staged selects feeding device and the first optional equipment of bamboo material camber;
Fig. 6 is the A portion partial structurtes enlarged drawing of Fig. 5;
Fig. 7 is the structural representation of displacement measurement device and reset voltage-stablizer;
Fig. 8 is the structural representation of vertical slide guide device;
Fig. 9 is the structural representation of the conveyer belt of the first optional equipment of bamboo material camber;
Figure 10 is equipment of the present invention arrangement schematic diagram in the course of the work;
Figure 11 is the structural representation that bamboo anticipates long refine equipment;
Figure 12 is the structural representation of bamboo material clamping device;
Figure 13 is the B portion structure enlarged diagram of Figure 12;
Figure 14 is the installation cooperation structure schematic diagram of conical cutter and broken bamboo material reducing mechanism;
Figure 15 is the structural representation of the shaping extrusion device of bamboo powder;
Figure 16 is the structural representation of poly-powder tower;
Figure 17 is the side direction structural representation of Figure 16;
In figure: 1.1, frame; 1.2, the first front-end probe; 1.3, conveyer belt; 1.4, bamboo material; 1.5, conveyer belt; 1.6, free rotational conveyance band; 1.7, the 6th rear end probe; 1.8, the 5th rear end probe; 1.9, the 4th rear end probe; 1.10, the 3rd rear end probe; 1.11, the second rear end probe; 1.12, the first rear end probe; 1.13, the second front-end probe; 1.14, cylinder; 1.15, push rod; 1.16, LCDs; 1.17, bamboo material whirligig; 1.18, camber probe; 1.19, balancing pole; 1.20, reset voltage-stablizer; 1.21, displacement measurement device; 1.22, pending feed bin; 1.23, conveyer belt; 1.24, frame; 1.25, lowering or hoisting gear; 1.26, mechanical claw; 1.27, arc probe; 1.28, slip guide pillar; 1.29, vertical slide guide device; 1.30, dial plate; 1.31, pointer; 1.32, gear train; 1.33, scale guide pillar; 1.34, scale guide pin bushing; 1.35, lower stopper; 1.36, spring; 1.37, internal thread spring guide; 1.38, scale; 1.39, handle is revolved; 1.40, internal gear; 1.41, sliding guide sleeve; 1.42, lead tooth bar; 1.43, conveyer belt support; 1.44, blanking motor; 1.45, splicing plate; 1.46, electric rotating machine; 1.47, gantry shape installing rack; 1.48, upper stopper;
2.1, bamboo material clamping device; 2.2, cutting blade motor switching device; 2.3, bamboo material; 2.4, broken bamboo material reducing mechanism; 2.5, conical cutter; 2.6, mozzle; 2.7, the shaping extrusion device of bamboo powder; 2.8, probe telescopic cylinder; 2.9, probe telescopic shaft; 2.10, probe; 2.11, clamp-on holder; 2.13, double-layer guide rail storehouse; 2.14, spring; 2.15, pulley; 2.16, lower contactor; 2.17, tool bore is cut; 2.19, cutting blade motor; 2.20, rotating shaft is cut; 2.21, crushing knife tool; 2.22, storehouse is extruded; 2.23, extruding pipe; 2.24, roller is extruded; 2.25, blanking hole; 2.26, poly-powder tower; 2.27, roller; 2.28, spray equipment; 2.29, support; 2.30, scraper plate.
Detailed description of the invention
As illustrated in fig. 1 and 2, a kind of folding fan bamboo ribs primary election refine equipment, just optional equipment, the first optional equipment of bamboo material camber and bamboo anticipate long refine equipment to comprise bamboo material length; Bamboo material length just optional equipment and bamboo material camber just selects feeding device to connect by staged between optional equipment.
Wherein, bamboo material length just optional equipment comprises frame, arranges conveyer belt, frame arranges length inductive probe below frame, and described length inductive probe comprises more than one front-end probe and plural rear end probe; Also comprise length primary election controller, described length primary election controller connects front-end and back-end probe.Length inductive probe comprises two front-end probes and six rear ends probe, according to bamboo material direction of transfer by be respectively after forward direction the first front-end probe, the second front-end probe and first and second ..., six rear ends probe; Wherein the first front-end probe connection control fourth, fifth, six rear end probe; Second front-end probe connects whole rear end probe.When equipment runs, first by conveyer belt, bamboo material is sent to bamboo material length just optional equipment, by the length that staff presets, through screening successively, in screening process, carried out the screening of long, medium and short three distances by the rear end probe that the first front-end probe is corresponding different with the second front-end probe.Wherein popped one's head in the 4th rear end by the first front-end probe, pop one's head in the 5th rear end, to pop one's head in the 6th rear end coordinate three size selections carrying out growing distance; Popped one's head in the 4th rear end by the second front-end probe, pop one's head in the 5th rear end, to pop one's head in the 6th rear end coordinate three size selections carrying out middle distance; Popped one's head in the first rear end by the second front-end probe, pop one's head in the second rear end, to pop one's head in the 3rd rear end coordinate three size selections carrying out short distance.
Wherein the first optional equipment of bamboo material camber comprises frame, below frame, conveyer belt is set, by conveyer belt, bamboo material is run below frame, frame arranges camber sniffer, described camber sniffer comprises the camber probe of more than three, each camber probe carries out data snooping by arc probe, the upper end thereof of arc probe is in frame, the lower end of the hinged slip guide pillar in lower end of arc probe, when bamboo material moves to arc probe place, due to the difference of the barrel dliameter of self thick bamboo tube, understand upwards jack-up arc probe in various degree.As shown in Figure 7, the upper end of slip guide pillar connects and balance support bar, and arrange displacement measurement device at the two ends of balancing pole, displacement measurement device is made up of gear drive dial gauge and scale guide pin bushing, and wherein gear drive dial gauge comprises dial plate, pointer and gear train, in scale guide pin bushing, plug-in mounting is with the scale guide pillar of tooth bar, two cylindrical voids are offered in the side of scale guide pin bushing, the end of balancing pole connects scale guide pillar by one of them cylindrical void, the tooth bar of scale guide pillar is connected with a joggle by another cylindrical void the gear train of gear drive dial gauge, and gear set drive pointer rotates on dial plate, when the end of balancing pole is moved, scale guide pillar is driven to move up and down in scale guide pin bushing, then the gear train of driven gear transmission dial gauge rotates, drive indicators turn to the respective value place of dial plate simultaneously, the barrel dliameter of bamboo material and degree of crook data comprehensively can be shown, and equipment is also provided with camber selection controller, described camber selection controller comprises position sensor and LCDs, camber selection controller connects gear drive dial gauge, and be presented on LCDs by the real-time indicated value of position sensor by gear drive dial gauge.Be convenient to staff like this when many groups equipment runs simultaneously, also conveniently the test data of each group of equipment can be carried out record.And in order to overcome the different test errors that may bring because of bamboo material putting position on a moving belt, bamboo material whirligig is added in equipment, bamboo material whirligig comprises two manipulator claws, two manipulator claws control the folding of claw by pneumatic means, manipulator claw connects electric rotating machine, and be arranged on together on lowering or hoisting gear with electric rotating machine, described lowering or hoisting gear is arranged in frame.During the work of manipulator claw, capture from the two ends of bamboo material, along with movement forward, drive bamboo material to rotate simultaneously, make the outer wall of the different parts of bamboo material all can leave numerical value at LCDs, be convenient to the degree of crook testing bamboo material entirety, thus complete the screening to bamboo material degree of crook more accurately.
As shown in Figure 6, camber sniffer is also provided with the reset voltage-stablizer of two, reset voltage-stablizer comprises gantry shape installing rack, gantry shape installing rack is arranged in frame, balancing pole is arranged in the through hole of gantry shape installing rack, above the shape installing rack of gantry, internal thread spring guide is set, in internal thread spring guide, spring is set, the lower end of spring connects balancing pole by lower stopper, balance bar to exert pressure simultaneously, whole measuring process is completed when pressurized all the time, thus avoid the detection distortion because mechanical wear or mechanical transmission course bring, and the upper end of spring connects scale by upper stopper, arranging of scale can prevent because two reset voltage-stablizers regulate the different error that may bring of degree of pressure.Last setting above scale revolves handle, and upper stopper is threaded connection internal thread spring guide; By revolving handle, just control the position of stopper in internal thread spring guide further, thus balance bar all the time and bring uniform pressure.
As shown in Figure 8, camber sniffer also comprises vertical slide guide device, be convenient to arc probe and remained vertical by the process that bamboo material jack-up is moved, described vertical slide guide device comprises sliding guide sleeve, and sliding guide sleeve is arranged in frame, arranges three groups of relative internal gears in sliding guide sleeve, the outer wall of slip guide pillar arranges guiding tooth bar, guiding tooth bar engagement internal gear, above moves past journey and is controlled by all the time wherein, just can not run-off the straight.
As shown in Figure 9, the quantity of the conveyer belt of the first optional equipment of bamboo material camber is two, every bar conveyer belt comprises a transfer bar, motorized pulleys and a follower rollers, transfer bar is sleeved on motorized pulleys and follower rollers, motorized pulleys and follower rollers are arranged on conveyer belt support, conveyer belt is remained and forwards bamboo material.Conveyer belt support connects blanking motor, and blanking motor is fixed in frame, and wherein camber selection controller connects and controls blanking motor, under normal drive state, article two, conveyer belt side-by-side horizontal arranges transmission, bamboo material is moved forward along conveyer belt, enters the working procedure of following step; And when camber selection controller detects the bamboo material not meeting camber numerical value, camber selection controller controls blanking driven by motor conveyer belt support to two sideway swivels, bamboo material can fall to the pending feed bin of below from conveyer belt, thus just completes at a working position and screen the camber of bamboo material.
As shown in Figure 5, staged selects feeding device, and staged selects feeding device to meet the bamboo material of length requirement, is transported to bamboo material camber primary election device location and carries out camber detection; The bamboo material not meeting length requirement is transported to and moves down level length checkout gear and again select.Staged selects the direction of transfer of the conveyer belt of the conveying direction of feeding device and the first optional equipment of bamboo material length perpendicular, and is from bottom to top carried at inclination 30-60 degree angle by bamboo material.Staged is selected feeding device to comprise conveyer belt more than two docking to form, arrange a bar shaped block on the conveyor belt every 20-30mm, for upwards by bamboo material transport process needed for block bamboo material.Between two groups of conveyer belts, free rotational conveyance band is set, free rotational conveyance band can be controlled to rotate by length primary election controller, when the bamboo material of discontented sufficient length requirement being detected, length primary election controller can control free rotational conveyance band to lower swing, select feeding device to unload from staged in bamboo material, complete the requirement that Dan Zuzhu expects length preliminary election.Staged is selected feeding device is also provided with Lifting Device, Lifting Device is made up of cylinder and push rod, the conveyer belt upper surface of the first optional equipment of push rod alignment bamboo material camber, when bamboo material selects feeding device to be transported to the conveyer belt upper surface of the first optional equipment of bamboo material camber by staged, bamboo material ejects on the conveyer belt of the first optional equipment of bamboo material camber by push rod, thus enters in the first optional equipment of bamboo material camber.
As shown in Figure 10, independent every platform bamboo material length is optional equipment just, bamboo material camber just optional equipment and staged selects feeding device composition one-level preselected group, the first optional equipment of bamboo material length in three preselected group arranges splicing plate, the lower end of splicing plate is arranged on the side of the first optional equipment conveyer belt of bamboo material length, the upper end of splicing plate is accepted the select materials staged of group of upper level and is selected the bottom position of the free rotational conveyance band of feeding device, by the splicing plate often arranged between group, single bamboo material can be carried out the screening of repeatedly different parameters requirement, the whole piece bamboo made can not because of the difference of each slub length, and wasting of resources when causing single preselected group to work.
As shown in figure 11, bamboo is anticipated long refine equipment and comprises bamboo material clamping device, conical cutter, broken bamboo material reducing mechanism and bamboo powder shaping extrusion device four part.
As shown in figure 12, described bamboo material clamping device comprises installing rack and lowering or hoisting gear, and lowering or hoisting gear is arranged on installing rack, and lowering or hoisting gear connects clamp-on holder; Described clamp-on holder comprises Telescopic Fixed pipe, is set with ring rotation belt in Telescopic Fixed pipe, and the upper end that rotating belt passes Telescopic Fixed pipe is sleeved on friction pulley, and friction pulley connection turns material motor; The lower end that rotating belt passes Telescopic Fixed pipe forms bamboo material retainer plate; Telescopic Fixed pipe comprises inner and outer tubes, and inner and outer tubes are threaded connection, and rotating inner tube or outer tube can make length elongation or the shortening of Telescopic Fixed pipe.
As shown in figure 14, conical cutter comprises turbination cutterhead, and turbination cutterhead is offered cutting tool bore; Upward and uncovered, the miner diameter end of turbination cutterhead down and connect cutting blade motor by cutting rotating shaft for the bigger diameter end of turbination cutterhead.
Broken bamboo material reducing mechanism comprises obconic hopper, and turbination cutterhead is coaxially arranged in hopper, in hopper, arrange crushing knife tool, and crushing knife tool is arranged on and cuts in rotating shaft, and crushing knife tool is positioned at the below of turbination cutterhead; Hopper is communicated with the shaping extrusion device of bamboo powder.
Described cutting blade motor is by cutting blade motor switching device control work.Described cutting blade motor switching device is touch switch device, and touch switch device comprises contactor and lower contactor, and when upper and lower contactor is in contact condition, cutting blade motor is started working.
As shown in figure 12, described upper contactor comprises double-layer guide rail storehouse, arranges probe telescopic shaft in the lower floor in double-layer guide rail storehouse, and the inner end in spring connected double-layer guide rail storehouse is passed through in the inner side of probe telescopic shaft, and probe is installed in the outside of probe telescopic shaft; Pogo pin connects pulley by connecting rod, and pulley is arranged in the upper strata guide rail in double-layer guide rail storehouse; Also comprise probe telescopic cylinder, probe telescopic cylinder is arranged on double-layer guide rail storehouse, the cylinder axis linking probe telescopic shaft of probe telescopic cylinder or probe; The quantity in described double-layer guide rail storehouse is more than one, and double-layer guide rail storehouse is arranged on the installing rack of bamboo material clamping device;
As shown in figure 13, described lower contactor comprises ring shaped contact guide-track groove, and ring shaped contact guide-track groove is sleeved on the periphery, upper end of conical cutter; Probe can insert in guide-track groove downwards, and with guide-track groove contact start cutting blade motor switch.
As shown in figure 15, the described shaping extrusion device of bamboo powder comprises mozzle, and one end of mozzle connects the below of hopper, and the other end of mozzle connects air-introduced machine by filter screen.The poly-powder tower of more than three is set in diversion pipeline.As shown in FIG. 16 and 17, described poly-powder tower comprises support, and by turning cylinder fixed idler whell on support, roller connects rotary power unit by transmission device, and rotary power unit can drive the roller moving axis that rotates to rotate by transmission device; Spray equipment fixed by support, and spray equipment is connected liquid reserve tank by woven hose with infusion pump, and the shower nozzle of spray equipment aims at roller; Support arranges scraper plate, the lower surface of scraper plate laminating roller.Mozzle below poly-powder tower offers blanking hole; The shaping extrusion device of blanking hole UNICOM bamboo powder.Described transmission device is belt transmission, or frictional wheel drive, or gear drive.
The described shaping extrusion device of bamboo powder comprises extrudes storehouse, extruding storehouse is arranged on below the blanking hole of mozzle, arranges extruding pipe, arrange two and squeeze roller in extruding pipe in the bottom of extruding storehouse, two surfacess of revolution squeezing roller are oppositely arranged, and two to squeeze the spacing distance of roller up big and down small; Extrude roller and connect rotary power unit by transmission device.
The mid point of bamboo material is fixed on the bamboo material retainer plate of clamp-on holder lower end, the interior pipe of rotary extension stationary pipes or outer tube, until Telescopic Fixed pipe tightens up bamboo material retainer plate, thus fixes bamboo material.The turbination cutterhead of suitable diameter is selected according to the length of bamboo material.After installing cutterhead, then contact the diameter of guide-track groove according to the upper end peripheral annular being sleeved on conical cutter, the probe telescopic cylinder of contactor in startup, makes the diameter of the spacing of two probes and ring shaped contact guide-track groove equidistant.
Then, start lowering or hoisting gear, drive bamboo material to decline, until upper and lower contactor touches together, cutting blade motor is activated.Cutting blade motor drives the crushing knife tool rotary operation simultaneously of turbination cutterhead and broken bamboo material reducing mechanism.While bamboo material end is ground, clamp-on holder rotates bamboo material, makes its end face surrounding be subject to uniform grinding, reaches unified precise length size.After bamboo material is cut to pre-set dimension, lowering or hoisting gear stops decline operation bottom out to initial position.
In the process that bamboo material is cut, the bamboo powder of pulverizing enters mozzle under the suction of air-introduced machine, and sticks on the moistening roller of poly-powder tower, and roller, in rotary course, arranges scraper plate by support, and the lower surface of laminating roller, scrapes moistening bamboo mud; Mozzle below poly-powder tower offers blanking hole, and bamboo mud enters the shaping extrusion device of bamboo powder by blanking hole, and is extruded into strip by the shaping extrusion device of bamboo powder, uses in order to him.This device is intended to the waste material processing bamboo material refine generation, in the surrounding environment avoiding its formation dust to fly away, pollutes, and in collection conversion process, form bamboo vermicelli, be convenient to for making other products or regarding fuel, economy, meets current social and develops intensive main trend.
It is pointed out that above-mentioned embodiment is only the preferred embodiment of the invention, for those skilled in the art, under the prerequisite meeting operation principle of the present invention, any equivalent or similar replacement all falls within the scope of protection of the present invention.
Claims (10)
1. a folding fan bamboo ribs primary election refine equipment, is characterized in that: just optional equipment, the first optional equipment of bamboo material camber and bamboo anticipate long refine equipment to comprise bamboo material length; Bamboo material length just optional equipment and bamboo material camber just selects feeding device to connect by staged between optional equipment;
Described bamboo material length just optional equipment comprises frame, arranges conveyer belt, frame arranges length inductive probe below frame, and described length inductive probe comprises more than one front-end probe and plural rear end probe; Also comprise length primary election controller, described length primary election controller connects front-end and back-end probe; Described length inductive probe comprises two front-end probes and six rear ends probe, according to bamboo material direction of transfer by be respectively after forward direction the first front-end probe, the second front-end probe and first and second ..., six rear ends probe; Wherein the first front-end probe connection control fourth, fifth, six rear end probe; Second front-end probe connects whole rear end probe;
Described bamboo material camber just optional equipment comprises frame, below frame, conveyer belt is set, frame arranges camber sniffer, described camber sniffer comprises the camber probe of more than three, described camber probe comprises arc probe, the upper end thereof of arc probe in frame, the lower end of the hinged slip guide pillar in lower end of arc probe, the upper end of slip guide pillar connects and balance support bar; The two ends of balancing pole connect displacement metering device; Also comprise bamboo material whirligig, described bamboo material whirligig comprises two manipulator claws, two manipulator claws control the folding of claw by pneumatic means, manipulator claw connects electric rotating machine, and be arranged on together on lowering or hoisting gear with electric rotating machine, described lowering or hoisting gear is arranged in frame;
Described staged selects feeding device to meet the bamboo material of length requirement, is transported to bamboo material camber primary election device location and carries out camber detection; The bamboo material not meeting length requirement is transported to and moves down level length checkout gear and again select;
Bamboo is anticipated long refine equipment and comprises bamboo material clamping device, conical cutter, broken bamboo material reducing mechanism and the shaping extrusion device of bamboo powder; Described bamboo material clamping device comprises installing rack and lowering or hoisting gear, and lowering or hoisting gear is arranged on installing rack, and lowering or hoisting gear connects clamp-on holder; Conical cutter comprises turbination cutterhead, and turbination cutterhead is offered cutting tool bore; Upward and uncovered, the miner diameter end of turbination cutterhead down and connect cutting blade motor by cutting rotating shaft for the bigger diameter end of turbination cutterhead; Broken bamboo material reducing mechanism comprises obconic hopper, and turbination cutterhead is coaxially arranged in hopper, in hopper, arrange crushing knife tool, and crushing knife tool is arranged on and cuts in rotating shaft, and crushing knife tool is positioned at the below of turbination cutterhead; Hopper is communicated with the shaping extrusion device of bamboo powder.
2. a kind of folding fan bamboo ribs primary election refine equipment according to claim 1, it is characterized in that: described displacement measurement device comprises gear drive dial gauge and scale guide pin bushing, described gear drive dial gauge comprises dial plate, pointer and gear train; In scale guide pin bushing, plug-in mounting is with the scale guide pillar of tooth bar, two cylindrical voids are offered in the side of scale guide pin bushing, the end of balancing pole connects scale guide pillar by one of them cylindrical void, the tooth bar of scale guide pillar is connected with a joggle by another cylindrical void the gear train of gear drive dial gauge, and gear set drive pointer rotates on dial plate; When the end of balancing pole is moved, drive scale guide pillar to move up and down in scale guide pin bushing, the gear train of driven gear transmission dial gauge rotates then, drives indicators turn to the respective value place of dial plate simultaneously;
Camber sniffer also comprises plural reset voltage-stablizer, described reset voltage-stablizer comprises gantry shape installing rack, gantry shape installing rack is arranged in frame, balancing pole is arranged in the through hole of gantry shape installing rack, above the shape installing rack of gantry, internal thread spring guide is set, in internal thread spring guide, spring is set, the lower end of spring connects balancing pole by lower stopper, the upper end of spring connects scale by upper stopper, arrange above scale and revolve handle, upper stopper is threaded connection internal thread spring guide; By revolving handle, the position of stopper in internal thread spring guide can be controlled;
Camber sniffer also comprises vertical slide guide device, described vertical slide guide device comprises sliding guide sleeve, and sliding guide sleeve is arranged in frame, arranges the internal gear of more than three in sliding guide sleeve, the outer wall of slip guide pillar arranges guiding tooth bar, guiding tooth bar engagement internal gear;
Also comprise camber selection controller, described camber selection controller comprises position sensor and LCDs, camber selection controller connects gear drive dial gauge, and is presented on LCDs by the real-time indicated value of position sensor by gear drive dial gauge.
3. a kind of folding fan bamboo ribs primary election refine equipment according to claim 2, it is characterized in that: the quantity of the conveyer belt of the first optional equipment of bamboo material camber is two, every bar conveyer belt comprises a transfer bar, motorized pulleys and a follower rollers, transfer bar is sleeved on motorized pulleys and follower rollers, motorized pulleys and follower rollers are arranged on conveyer belt support, conveyer belt support connects blanking motor, and blanking motor is fixed in frame; Camber selection controller connects and controls blanking motor; Under normal drive state, two conveyer belt side-by-side horizontal arrange transmission; When camber selection controller detects the bamboo material not meeting camber numerical value, camber selection controller controls blanking driven by motor conveyer belt support to two sideway swivels, and bamboo material can fall to the pending feed bin of below from conveyer belt.
4. a kind of folding fan bamboo ribs primary election refine equipment according to claim 3, it is characterized in that: described staged selects the direction of transfer of the conveyer belt of the conveying direction of feeding device and the first optional equipment of bamboo material length perpendicular, and is from bottom to top carried at inclination 30-60 degree angle by bamboo material; Described staged selection feeding device comprises conveyer belt docking more than two and forms, and arranges a bar shaped block on the conveyor belt every 20-30mm; Wherein at least comprise one group of free rotational conveyance band, described free rotational conveyance band can be controlled to rotate by length primary election controller, when the bamboo material of discontented sufficient length requirement being detected, length primary election controller can control free rotational conveyance band to lower swing, selects feeding device to unload in bamboo material from staged; Also comprise a Lifting Device, described Lifting Device comprises cylinder and push rod, the conveyer belt upper surface of the first optional equipment of push rod alignment bamboo material camber, when bamboo material selects feeding device to be transported to the conveyer belt upper surface of the first optional equipment of bamboo material camber by staged, bamboo material ejects on the conveyer belt of the first optional equipment of bamboo material camber by push rod.
5. a kind of folding fan bamboo ribs primary election refine equipment according to claim 1, it is characterized in that: described clamp-on holder comprises Telescopic Fixed pipe, ring rotation belt is set with in Telescopic Fixed pipe, the upper end that rotating belt passes Telescopic Fixed pipe is sleeved on friction pulley, and friction pulley connection turns material motor; The lower end that rotating belt passes Telescopic Fixed pipe forms bamboo material retainer plate; Telescopic Fixed pipe comprises inner and outer tubes, and inner and outer tubes are threaded connection, and rotating inner tube or outer tube can make length elongation or the shortening of Telescopic Fixed pipe.
6. a kind of folding fan bamboo ribs primary election refine equipment according to claim 5, is characterized in that: the described shaping extrusion device of bamboo powder comprises mozzle, and one end of mozzle connects the below of hopper, and the other end of mozzle connects air-introduced machine by filter screen; The poly-powder tower of more than three is set in diversion pipeline, described poly-powder tower comprises support, by turning cylinder fixed idler whell on support, roller connects rotary power unit by transmission device, and rotary power unit can drive the roller moving axis that rotates to rotate by transmission device; Spray equipment fixed by support, and spray equipment is connected liquid reserve tank by woven hose with infusion pump, and the shower nozzle of spray equipment aims at roller; Support arranges scraper plate, the lower surface of scraper plate laminating roller; Mozzle below poly-powder tower offers blanking hole; The shaping extrusion device of blanking hole UNICOM bamboo powder; Described transmission device is belt transmission, or frictional wheel drive, or gear drive.
7. a kind of folding fan bamboo ribs primary election refine equipment according to claim 6, it is characterized in that: the described shaping extrusion device of bamboo powder comprises extrudes storehouse, extruding storehouse is arranged on below the blanking hole of mozzle, in the bottom of extruding storehouse, extruding pipe is set, in extruding pipe, arrange two squeeze roller, two surfacess of revolution squeezing roller are oppositely arranged, and two to squeeze the spacing distance of roller up big and down small; Extrude roller and connect rotary power unit by transmission device.
8. a kind of folding fan bamboo ribs primary election refine equipment according to claim 7, it is characterized in that: also comprise cutting blade motor switching device, described cutting blade motor switching device is touch switch device, touch switch device comprises contactor and lower contactor, when upper and lower contactor is in contact condition, cutting blade motor is started working.
9. a kind of folding fan bamboo ribs primary election refine equipment according to claim 8, it is characterized in that: described upper contactor comprises double-layer guide rail storehouse, in the lower floor in double-layer guide rail storehouse, probe telescopic shaft is set, the inner end in spring connected double-layer guide rail storehouse is passed through in the inner side of probe telescopic shaft, and probe is installed in the outside of probe telescopic shaft; Pogo pin connects pulley by connecting rod, and pulley is arranged in the upper strata guide rail in double-layer guide rail storehouse; Also comprise probe telescopic cylinder, probe telescopic cylinder is arranged on double-layer guide rail storehouse, the cylinder axis linking probe telescopic shaft of probe telescopic cylinder or probe; The quantity in described double-layer guide rail storehouse is more than one, and double-layer guide rail storehouse is arranged on the installing rack of bamboo material clamping device; Described lower contactor comprises ring shaped contact guide-track groove, and ring shaped contact guide-track groove is sleeved on the periphery, upper end of conical cutter; Probe can insert in guide-track groove downwards, and with guide-track groove contact start cutting blade motor switch.
10. a kind of folding fan bamboo ribs primary election refine equipment according to claim 9, is characterized in that: each bamboo material length is optional equipment, bamboo material camber just optional equipment and staged selection feeding device composition one-level preselected group just, at least comprises two groups of preselected group; The 2nd, 3,4 ... the first optional equipment of bamboo material length in N preselected group arranges splicing plate, the lower end of splicing plate is arranged on the side of the first optional equipment conveyer belt of bamboo material length, and the upper end of splicing plate is accepted the select materials staged of group of upper level and selected the bottom position of the free rotational conveyance band of feeding device.
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| CN201510344316.7A CN105150336B (en) | 2015-08-25 | 2015-08-25 | A kind of folding fan bamboo ribs primary election refine equipment |
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| CN105150336B (en) | 2017-04-05 |
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