CN101750039B - Automatic ceramic tile detector - Google Patents
Automatic ceramic tile detector Download PDFInfo
- Publication number
- CN101750039B CN101750039B CN200810219575A CN200810219575A CN101750039B CN 101750039 B CN101750039 B CN 101750039B CN 200810219575 A CN200810219575 A CN 200810219575A CN 200810219575 A CN200810219575 A CN 200810219575A CN 101750039 B CN101750039 B CN 101750039B
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- ceramic tile
- sensor
- tile
- worktable
- detector
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Abstract
The invention discloses an automatic ceramic tile detector. The detector comprises a worktable, a tile clamping mechanism, a distance adjusting mechanism, a tile delivering mechanism and a detection mechanism, wherein the tile delivering mechanism is arranged on the worktable; the tile clamping mechanism is arranged at the head end of the tile delivering mechanism; the distance adjusting mechanism is arranged below the tile delivering structure; and the detection mechanism is positioned above the tile delivering mechanism and is fixedly connected with the worktable. The ceramic tile automatic detector is characterized in that: the detection mechanism consists of a shell and a sensor arranged in the shell; the sensor comprises an outline dimension sensor for detecting the outline dimension of a ceramic tile and a planeness sensor for detecting the planeness of the ceramic tile; the outline dimension sensor is arranged at the upper and lower edges along a ceramic tile delivering direction; and the planeness sensor is connected in series above the upper surface of the ceramic tile by a cross rod of the shell. The automatic ceramic tile detector not only can detect the size and surface quality of the ceramic tile in a fully automatic way, but also has the characteristics of high accuracy, high efficiency and simple structure and saves a large amount of time, labor power, financial power and physical resources.
Description
Technical field
The present invention relates to the Automatic Measurement Technique field, more particularly relate to a kind of automatic ceramic tile detector.
Background technology
At present, in China's Production of Ceramics industry, the production automation degree of ceramic tile is very high, and the whole process of production of ceramic tile all adopts robotization control and monitoring, but in the testing process of ceramic tile finished product, automaticity is very low, is basically to lean on manual detection.The size detection of ceramic tile is artificial to detect through survey instrument, and for the detection of surface smoothness and the flatness of edges of ceramic tile, is to lean on people's naked eyes to go identification and judgement fully; Human eye produces visual fatigue to repeating above-mentioned work meeting; Be difficult to keep for a long time the consistance and the stability of ceramic tile, erroneous judgement and misjudgement often have generation and inevitable, and efficient is also very low; It is huge consuming human and material resources and time like this, so cost of products is high.
Summary of the invention
The object of the invention is exactly a kind of automatic ceramic tile detector that provides for the deficiency that solves prior art, can not only automatically detect the size distortion and the surface smoothness of ceramic tile, and precision is high, and efficient is fast, and is simple in structure.
The present invention adopts following technical solution to realize above-mentioned purpose: a kind of automatic ceramic tile detector; Comprise worktable, brick folding mechanism, distance adjustor, send brick mechanism and testing agency; Send brick mechanism to be arranged on the worktable, brick folding mechanism is arranged on and send brick mechanism head end, distance adjustor to be arranged on to send brick mechanism below; Testing agency is positioned at and send brick mechanism top; Connect with stationary table, it is characterized in that: testing agency is made up of case and the sensor that is located in the case, and sensor comprises physical dimension sensor that detects the tile appearance size and the flatness sensor that detects the ceramic tile flatness; The physical dimension sensor is located at above and below edge along the ceramic tile direction of transfer, and the flatness sensor is serially connected in ceramic tile upper surface top by the cross bar of case.
As further specifying of such scheme, the pneumatic means of said brick folding mechanism comprises cylinder, piston holder, and locating device comprises benchmark rubber wheel and active rubber wheel; The benchmark rubber wheel is fixedly connected at the head end that send brick mechanism one side pulley support, and active rubber wheel is fixedly connected on piston holder, the connection that is slidingly matched of piston holder and cylinder, and cylinder is fixedly connected at the head end that send brick mechanism opposite side pulley support.
The chain and sprocket driving device of said distance adjustor comprises chain, plural sprocket wheel, adjusting knob, and helicoidal gear comprises two groups of above screw rods and nut; Adjusting knob and chain connect, and chain and sprocket wheel cooperate and connect, sprocket wheel and coaxial being fixedly connected of screw rod one end, and screw rod and nut cooperate and connect; The screw rod two ends are rotatably connected on the worktable, are arranged in to send brick mechanism below, have two groups on the every screw rod with top nut, and the thread rotary orientation of screw rod two end nuts is opposite.
The said brick mechanism that send comprises motor, splined shaft, two groups of above belt pulley, belt and pulley supports, and motor is fixedly connected on worktable, and splined shaft is rotatably connected on the worktable, and motor drives splined shaft through gearing; Pulley support is fixedly connected on plural nut along the vertical direction of screw rod; Tail end and splined shaft are slidingly connected; Belt pulley evenly is connected on the pulley support; The belt pulley of tail end is that wheel shaft is connected on the pulley support with the splined shaft, and other belt pulley and pulley support rotate and connect, and belt connects all belt pulleys on this pulley support synchronously along the pulley support direction.
The beneficial effect that the present invention adopts above-mentioned technical solution to reach is:
1. the present invention can automatically detect the physical dimension and the surface smoothness of ceramic tile, and efficient is fast, and precision is high, has saved the plenty of time, the man power and material consumes.
2. the present invention is provided with distance adjustor, can make its accords with production required, simple in structure, easy to operate according to the distance between the specification adjustment belt of ceramic tile.
3. the present invention is provided with special brick folding mechanism, can the ceramic tile that belt is sent here be adjusted to suitable position, and it is convenient to be detected that ceramic tile is got into after the testing agency, reduced the requirement of putting when going into brick, improved the detection efficiency and the accuracy of ceramic tile.
Description of drawings
Fig. 1 is a plan structure synoptic diagram of the present invention;
Fig. 2 is a side-looking structural representation of the present invention;
Fig. 3 is a testing agency of the present invention plan structure synoptic diagram;
Fig. 4 is that the B of testing agency of the present invention is to structural representation;
Fig. 5 is that the A of testing agency of the present invention is to structural representation.
Description of reference numerals: 1. worktable, 2. case, 3. ceramic tile, 4. physical dimension sensor, 5. flatness sensor; 6. cylinder, 7. piston holder, 8. benchmark rubber wheel, 9. active rubber wheel, 10. motor; 11. splined shaft, 12. belt pulleys, 13. belts, 14. pulley supports, 15. chains; 16. sprocket wheel, 17. adjusting knobs, 18. screw rods, 19. nuts.
Embodiment
To shown in Figure 5, the present invention is a kind of automatic ceramic tile detector, a kind of automatic ceramic tile detector like Fig. 1; Comprise worktable 1, brick folding mechanism, distance adjustor, send brick mechanism and testing agency; Send brick mechanism to be arranged on the worktable 1, brick folding mechanism is arranged on and send brick mechanism head end, distance adjustor to be arranged on to send brick mechanism below; Testing agency is positioned at and send brick mechanism top; Be fixedly connected with worktable 1, testing agency is made up of case 2 and the sensor that is located in the case 2, and sensor comprises physical dimension sensor 4 that detects ceramic tile 3 physical dimension and the flatness sensor 5 that detects ceramic tile 3 flatnesses; Physical dimension sensor 4 is located at above and below edge along ceramic tile 3 direction of transfers, and flatness sensor 5 is serially connected in ceramic tile 3 upper surfaces top by the cross bar of case 2.The pneumatic means of brick folding mechanism comprises cylinder 6, piston holder 7, and locating device comprises benchmark rubber wheel 8 and active rubber wheel 9; Benchmark rubber wheel 8 is fixedly connected at the head end that send brick mechanism one side pulley support 14; Active rubber wheel 9 is fixedly connected on piston holder 7; The connection that is slidingly matched of piston holder 7 and cylinder 6, cylinder 6 is fixedly connected at the head end that send brick mechanism opposite side pulley support 14.The chain and sprocket driving device of distance adjustor comprises chain 15, plural sprocket wheel 16, adjusting knob 17, and helicoidal gear comprises two groups of above screw rods 18 and nut 19; Adjusting knob 17 connects with chain 15, and chain 15 cooperates with sprocket wheel 16 and connects, and sprocket wheel 16 and coaxial being fixedly connected of screw rod 18 1 ends, screw rod 18 cooperate with nut 19 and connect; Screw rod 18 two ends are rotatably connected on the worktable 1, are arranged in to send brick mechanism below, have two groups with top nut 19 on the every screw rod 18, and the thread rotary orientation of 18 liang of end nuts 19 of screw rod is opposite.Send brick mechanism to comprise motor 10, splined shaft 11, two groups of above belt pulley 12, belt 13 and pulley supports 14, motor 10 is fixedly connected on worktable 1, and splined shaft 11 is rotatably connected on the worktable 1, and motor 10 drives splined shaft 11 through gearing; Pulley support 14 edges are fixedly connected on plural nut 19 with screw rod 18 vertical directions; Tail end and splined shaft 11 are slidingly connected; Belt pulley 12 evenly is connected on the pulley support 14; The belt pulley 12 of tail end is that wheel shaft is connected on the pulley support 14 with splined shaft 11, and other belt pulley 12 rotates with pulley support 14 and connects, and belt 13 connects all belt pulleys 12 on this pulley support 14 synchronously along pulley support 14 directions.
Be merely one of preferred embodiment of the present invention shown in the above embodiment of the present invention and the accompanying drawing; Can not limit to the present invention with this; The present invention is not limited only to the detection of ceramic tile, also can be used for the detection of tabular or bulk product such as stone material, glass, under the condition that does not break away from marrow of the present invention; Any change that those skilled in the art did all belongs to protection scope of the present invention.
Claims (1)
1. automatic ceramic tile detector; Comprise worktable, brick folding mechanism, distance adjustor, send brick mechanism and testing agency; Send brick mechanism to be arranged on the worktable, brick folding mechanism is arranged on and send brick mechanism head end, distance adjustor to be arranged on to send brick mechanism below; Testing agency is positioned at and send brick mechanism top; Connect with stationary table, it is characterized in that: testing agency is made up of case and the sensor that is located in the case, and sensor comprises physical dimension sensor that detects the tile appearance size and the flatness sensor that detects the ceramic tile flatness; The physical dimension sensor is located at above and below edge along the ceramic tile direction of transfer, and the flatness sensor is serially connected in ceramic tile upper surface top by the cross bar of case;
Said brick folding mechanism is made up of pneumatic means and locating device, and pneumatic means comprises cylinder, piston holder, and locating device comprises benchmark rubber wheel and active rubber wheel; The benchmark rubber wheel is fixedly connected at the head end that send brick mechanism one side pulley support, and active rubber wheel is fixedly connected on piston holder, the connection that is slidingly matched of piston holder and cylinder, and cylinder is fixedly connected at the head end that send brick mechanism opposite side pulley support.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810219575A CN101750039B (en) | 2008-12-01 | 2008-12-01 | Automatic ceramic tile detector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810219575A CN101750039B (en) | 2008-12-01 | 2008-12-01 | Automatic ceramic tile detector |
Related Child Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012100285172A Division CN102538733A (en) | 2008-12-01 | 2008-12-01 | Machine for automatically detecting ceramic tile |
| CN2012100285079A Division CN102564377A (en) | 2008-12-01 | 2008-12-01 | Tile automatic detection machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101750039A CN101750039A (en) | 2010-06-23 |
| CN101750039B true CN101750039B (en) | 2012-09-05 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200810219575A Expired - Fee Related CN101750039B (en) | 2008-12-01 | 2008-12-01 | Automatic ceramic tile detector |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101750039B (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102313520B (en) * | 2011-07-31 | 2013-03-13 | 杭州三速科技有限公司 | Diagonal detection apparatus |
| CN103940395B (en) * | 2014-04-16 | 2016-08-10 | 哈尔滨市凯瑞达科技有限公司 | High-speed motion polyurethane foam strip sheet material measurer for thickness and measuring method |
| CN105509661B (en) * | 2015-12-23 | 2017-11-10 | 福建工程学院 | A kind of Ceramic Tiles flatness online test method |
| CN106370827B (en) * | 2016-11-18 | 2018-08-24 | 安徽理工大学 | A kind of detection hollow brick integrity degree device |
| CN107063059B (en) * | 2016-12-16 | 2023-04-25 | 河北科技大学 | Ceramic tile flatness measuring device |
| CN107084755A (en) * | 2017-03-06 | 2017-08-22 | 陆同盛 | A kind of ceramic wall and floor bricks quality online test method |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2676144Y (en) * | 2003-11-20 | 2005-02-02 | 曹健 | Tile size detection equipment |
| CN2839996Y (en) * | 2005-10-09 | 2006-11-22 | 微硕自动化股份有限公司 | Optical moving platform detecting instrument |
| CN101131315A (en) * | 2006-08-22 | 2008-02-27 | 刘守义 | On-line visual measuring system for tile size and shape |
| CN201302448Y (en) * | 2008-10-27 | 2009-09-02 | 佛山市三水盈捷精密机械有限公司 | Ceramic tile automatic detector |
-
2008
- 2008-12-01 CN CN200810219575A patent/CN101750039B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2676144Y (en) * | 2003-11-20 | 2005-02-02 | 曹健 | Tile size detection equipment |
| CN2839996Y (en) * | 2005-10-09 | 2006-11-22 | 微硕自动化股份有限公司 | Optical moving platform detecting instrument |
| CN101131315A (en) * | 2006-08-22 | 2008-02-27 | 刘守义 | On-line visual measuring system for tile size and shape |
| CN201302448Y (en) * | 2008-10-27 | 2009-09-02 | 佛山市三水盈捷精密机械有限公司 | Ceramic tile automatic detector |
Non-Patent Citations (1)
| Title |
|---|
| JP平3-155712A 1991.07.03 |
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| Publication number | Publication date |
|---|---|
| CN101750039A (en) | 2010-06-23 |
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