CN105149780A - Self-propelled laser remanufacturing and re-repair square cabin - Google Patents
Self-propelled laser remanufacturing and re-repair square cabin Download PDFInfo
- Publication number
- CN105149780A CN105149780A CN201510650088.6A CN201510650088A CN105149780A CN 105149780 A CN105149780 A CN 105149780A CN 201510650088 A CN201510650088 A CN 201510650088A CN 105149780 A CN105149780 A CN 105149780A
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- Prior art keywords
- self
- gas
- cabin
- cabin body
- maintenance
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/20—Bonding
Abstract
The invention relates to a self-propelled laser remanufacturing and re-repair square cabin, and belongs to the technical field of on-site remanufacturing and re-repair. A square cabin body is composed of a power compartment, an air source compartment, a tool and consumable material compartment and an equipment compartment, the capacities of centralized transportation and on-site independent operation on power, an energy source, consumable materials, equipment and auxiliary tools are effectively achieved through the square cabin body, and the remanufacturing and re-repair work of various large equipment can be independently completed on site. By means of a folding lifting working platform arranged outside the square cabin body, the remanufacturing and re-repair work of various large equipment with different heights can be achieved on site, so that a scaffold or a working platform does not need to be erected again; by means of walking and leveling mechanisms which are evenly arranged outside the square cabin body, short-distance self-walking and deployment of the whole square cabin can be achieved on site, adjustment of different stations can be met, and therefore the whole square cabin has more convenient on-site construction operation capacity.
Description
Technical field
The scene that the invention belongs to manufactures and maintenance technique field more again, particularly relates to a kind of self-propelled laser remanufacturing and maintenance again.
Background technology
In industry, agricultural and military domain, all can be applied to a large amount of irremovable or be difficult to heavy-duty machinery equipment and the equipment of movement, break down or accident once these weight equipments and equipment, frequent needs carry out on-the-spot manufacture again and maintenance work again, and at present for some movably manufactures and again maintenance of equipment again, such as welding machine, miniature laser, robot etc., all need when it transports to pack separately voluntarily, after reaching the spot, need again auxiliary work platform, supply water, power supply, the auxiliary equipment such as air feed, thus, not only cause lacking enough self-holding abilities, also can cause on-the-spot pipeline, the confusion of circuit, also very easily work safety accident is caused.
Therefore, equipment conveying for existence of the prior art maps out the work numerous and diverse, ability of controlling oneself, field management inconvenience, the poor shortcoming of job security, need a kind of scene completely newly badly to manufacture again and maintenance program again, requirement can be transported easily and efficiently, and easily dispose, and possess enough self-holding abilities and job security.
Summary of the invention
For prior art Problems existing, the invention provides a kind of self-propelled laser remanufacturing and maintenance again, can transport easily and efficiently, and easily dispose, and possess enough self-holding abilities and job security.
To achieve these goals, the present invention adopts following technical scheme: a kind of self-propelled laser remanufacturing and again maintenance, comprise square-cabin body, be provided with piggyback pod, source of the gas cabin, instrument consumptive material cabin and equipment compartment successively in described square-cabin body inside, between described piggyback pod and source of the gas cabin, adopt fire-resistant partition to isolate; The outside bulkhead of described square-cabin body is provided with folding liftable workbench, and on the outside bulkhead of described square-cabin body, also circumference is uniform is provided with levelling gear of walking everywhere.
Described piggyback pod is divided into two-layer up and down, is provided with generating set, Hydraulic Station and welding machine in the piggyback pod of upper strata, is provided with batteries and uninterruptible power system in lower floor's piggyback pod; The side direction bulkhead of described piggyback pod adopts full-open type structure, offers exhausting window at piggyback pod top;
Manufacture and again maintenance of equipment are again installed in described equipment compartment, to manufacture again and maintenance of equipment comprises laser instrument, water chiller, powder feeder, robot, robot control cabinet, vertical revolving dial and central control board again, the side direction bulkhead of described equipment compartment adopts full-open type structure, and the floor of equipment compartment is provided with folding ramp; Be provided with lighting and exhausting window at described equipment compartment top, outside the bulkhead of equipment compartment, be provided with source of welding current interface; Bottom described central control board, be provided with centralized interface box, carried out access and the output at power supply, source of the gas and water source by centralized interface box, described centralized interface box has independent chamber door.
Temperature sensor, Smoke Sensor, infra red flame sensor, combustible gas sensor and automatic fire extinguisher is provided with in described piggyback pod and equipment compartment, reported to the police by temperature sensor, Smoke Sensor, infra red flame sensor or combustible gas sensor, carry out self-extinguishing by automatic fire extinguisher.
Described source of the gas cabin is divided into gas cylinder room and air compressor chamber, is provided with some gas cylinders in described gas cylinder indoor, the gas used when being filled with in gas cylinder for carrying out Laser Processing or welding, and between gas cylinder, be provided with demarcation strip, gas cylinder is fixed on demarcation strip; In described air compressor chamber, be provided with air compressor, provide compressed air by air compressor; Described air compressor chamber top is provided with fuel tank and water tank, provides fuel by fuel tank to generating set, provide cooling water by water tank to water chiller.
Described instrument consumptive material cabin comprises some toolrooms and consumptive material room, and for place tool in described toolroom, described consumptive material is indoor for placing consumptive material.
In described instrument consumptive material cabin, be provided with pushing-pulling-rack, described toolroom and consumptive material room are all positioned at pushing-pulling-rack.
Described folding liftable workbench comprises slide rail, top shoe, sliding block, workbench, gripper shoe and hydraulic cylinder, described slide rail totally two and be arranged in parallel, article two, slide rail is vertically fixedly mounted on the outside bulkhead of square-cabin body, described top shoe, sliding block are arranged in slide rail from top to down, described workbench one end is hinged on top shoe, the workbench other end and gripper shoe one end are hinged, and the gripper shoe other end is hinged on sliding block; Described hydraulic cylinder is vertically arranged, and hydraulic cylinder one end is connected with square-cabin body, and the hydraulic cylinder other end is connected with sliding block.
Described walking levelling gear comprises lifting hydraulic cylinder and universal driving wheel, and described universal driving wheel is by fluid motor-driven, and the walking motion of universal driving wheel connects smart machine by wire/wireless control box, bluetooth or GPRS and controls; The rising-falling tone translation of described lifting hydraulic cylinder is done to adopt automated manner or manual mode.
Beneficial effect of the present invention:
The present invention compared with prior art, by the square-cabin body be made up of piggyback pod, source of the gas cabin, instrument consumptive material cabin and equipment compartment, effectively achieve the ability of collective conveyance to power, the energy, consumptive material, equipment and aid and on-the-spot independent operating, can complete independently at the scene to manufacture again and the maintenance work again of various main equipment; By the folding liftable workbench of square-cabin body outer setting of the present invention, the main equipment different to various height can be realized and carry out on-the-spot manufacture again and maintenance work again, thus without the need to setting up scaffold or workbench again; By the walking levelling gear of the outside uniform setting of square-cabin body of the present invention, the overall short distance at the scene of shelter can be realized from walking and dispose, to meet the adjustment of different station, thus shelter entirety is possessed Contraction in Site ability more easily.
Accompanying drawing explanation
Fig. 1 is the right front parallax stereogram of self-propelled laser remanufacturing of the present invention and maintenance again;
Fig. 2 is the left back parallax stereogram of self-propelled laser remanufacturing of the present invention and maintenance again;
Fig. 3 be self-propelled laser remanufacturing of the present invention and again the left front of maintenance look three-dimensional cutaway view;
Fig. 4 is folding liftable work platform structure schematic diagram;
Fig. 5 is that folding liftable workbench is in collapsed state schematic diagram;
Fig. 6 is the in running order schematic diagram of folding liftable workbench;
Fig. 7 is the schematic layout pattern of centralized interface box;
Fig. 8 is self-propelled laser remanufacturing of the present invention and the pipeline of maintenance and connection theory diagram again;
In figure, 1-folding liftable workbench, 2-walks levelling gear, 3-generating set, 4-Hydraulic Station, 5-welding machine, 6-batteries and uninterruptible power system, 7-exhausting window, 8-automatic fire extinguisher, 9-gas cylinder, 10-air compressor, 11-fuel tank, 12-water tank, 13-pushing-pulling-rack, 14-laser instrument, 15-water chiller, 16-powder feeder, 17-robot, 18-robot control cabinet, the vertical revolving dial of 19-, 20-central control board, 21-slide rail, 22-top shoe, 23-sliding block, 24-workbench, 25-gripper shoe, 26-hydraulic cylinder, 27-locating slot, 28-locating piece, the centralized interface box of 29-, 30-square-cabin body, 31-A.C. voltmeter, 32-alternating current ammeter, 33-external power source input interface, 34-three-dimensional power output socket, 35-compressed air interface, 36-cooling water input interface, 37-cooling water output interface, 38-air gauge, 39-working gas interface, 40-working gas choke valve, 41-welder power adjustment terminal, 42-welder power lead-out terminal, 43-welding machine D.C. voltmeter, 44-welding machine D.C. voltmeter.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
As shown in figs. 1 to 6, a kind of self-propelled laser remanufacturing and again maintenance, comprise square-cabin body 30, piggyback pod, source of the gas cabin, instrument consumptive material cabin and equipment compartment is provided with successively in described square-cabin body 30 inside, adopt double-level-metal fire-resistant partition to isolate between described piggyback pod and source of the gas cabin, and be filled with asbestos fire proofing material between double-level-metal fire-resistant partition; The outside bulkhead of described square-cabin body 30 is provided with folding liftable workbench 1, and on the outside bulkhead of described square-cabin body 30, also circumference is uniform is provided with levelling gear 2 of walking everywhere.
Described piggyback pod is divided into two-layer up and down, is provided with diesel generating set 3, Hydraulic Station 4 and welding machine 5 in the piggyback pod of upper strata, is provided with batteries and uninterruptible power system 6 (ups system) in lower floor's piggyback pod; The side direction bulkhead of described piggyback pod adopts full-open type structure, can facilitate the installation and removal of below deck equipment, can also meet intake and exhaust and heat radiation needs simultaneously, offer exhausting window 7 at piggyback pod top, can auxiliary heat dissipation and ventilation;
Manufacture and again maintenance of equipment are again installed in described equipment compartment, to manufacture again and maintenance of equipment comprises laser instrument 14, water chiller 15, powder feeder 16, robot 17, robot control cabinet 18, vertical revolving dial 19 and central control board 20 again, the side direction bulkhead of described equipment compartment adopts full-open type structure, the floor of equipment compartment is provided with folding ramp, the turnover cabin of various equipment can be facilitated, and realize the rapid deployment of various equipment and remove receipts; Be provided with lighting and exhausting window 7 at described equipment compartment top, outside the bulkhead of equipment compartment, be provided with source of welding current interface, can ensure that welding machine 16 runs without the need to deliver from vault; Centralized interface box 29 is provided with bottom described central control board 20, access and the output at power supply, source of the gas and water source is carried out by centralized interface box 29, the mixed and disorderly degree of pipeline can be reduced, convenient management and control, and pipeline in shelter and line connection are as shown in Figure 8, the layout type of centralized interface box 29 as shown in Figure 7; Described centralized interface box 21 has independent chamber door.Laser instrument 14 in the present embodiment is 2 kilowatts of solid-state fiber coupled lasers, and powder feeder 16 carries powder feeder for gas, and robot 17 is 1.5 meters of robots.
Temperature sensor, Smoke Sensor, infra red flame sensor, combustible gas sensor and automatic fire extinguisher 8 is provided with in described piggyback pod and equipment compartment, when there is overtemperature, Leakage Gas or fire in shelter, can according to actual conditions, report to the police respectively by temperature sensor, Smoke Sensor, infra red flame sensor or combustible gas sensor, carry out self-extinguishing by automatic fire extinguisher 8, improve equipment safety in operation.
Described source of the gas cabin is divided into gas cylinder room and air compressor chamber, some gas cylinders 9 are provided with in described gas cylinder indoor, the gas such as argon gas, nitrogen, carbon dioxide used when being filled with in gas cylinder 9 for carrying out Laser Processing or welding, between gas cylinder 9, be provided with fence type demarcation strip, gas cylinder 9 is fixed on fence type demarcation strip by puller strap; In described air compressor chamber, be provided with air compressor 10, provide compressed air by air compressor 10; Described air compressor chamber top is provided with diesel tank 11 and water tank 12, provides fuel by diesel tank 11 to diesel generating set 3, provide cooling water by water tank 12 to water chiller 15.
Described instrument consumptive material cabin comprises some toolrooms of varying in size and consumptive material room, and for placing various small instruments and tools in described toolroom, described consumptive material is indoor for placing the consumptive materials such as metal dust, wlding and hand-held instrument instrument.
In described instrument consumptive material cabin, be provided with pushing-pulling-rack 13, described toolroom and consumptive material room are all positioned at pushing-pulling-rack 13, can pull out out of my cabin by pushing-pulling-rack 12 during use, to facilitate taking of instrument and consumptive material.
Described folding liftable workbench 1 comprises slide rail 21, top shoe 22, sliding block 23, workbench 24, gripper shoe 25 and hydraulic cylinder 26, described slide rail 21 totally two and be arranged in parallel, article two, slide rail 21 is vertically fixedly mounted on the outside bulkhead of square-cabin body, described top shoe 22, sliding block 23 are arranged in slide rail 21 from top to down, described workbench 24 one end is hinged on top shoe 22, workbench 24 other end and gripper shoe 25 one end are hinged, and gripper shoe 25 other end is hinged on sliding block 23; Described hydraulic cylinder 26 is vertically arranged, and hydraulic cylinder 26 one end is connected with square-cabin body 30, and hydraulic cylinder 26 other end is connected with sliding block 23.Described top shoe 22 is provided with locating slot 27, sliding block 23 is provided with locating piece 28, when top shoe 22 contacts with sliding block 23, now locating piece 28 just inserts in locating slot 27, by pin, locating piece 28 is fixed in locating slot 27, top shoe 22 and sliding block 23 are connected as one, and folding liftable workbench 1 is in running order, now can be carried out the descending operation of workbench 24 by the expanding-contracting action of hydraulic cylinder 26.Maximumly stretch out state when hydraulic cylinder 26 is in, be in maximum spacing between top shoe 22 and sliding block 23, top shoe 22 and slide rail 21 are fixed together by pin, now folding liftable workbench 1 is in collapsed state, convenient transport.
Described walking levelling gear 2 comprises lifting hydraulic cylinder and universal driving wheel, and described universal driving wheel is by fluid motor-driven, and the walking motion of universal driving wheel connects smart machine by wire/wireless control box, bluetooth or GPRS and controls; The rising-falling tone translation of described lifting hydraulic cylinder is done to adopt automated manner or manual mode.Lifting hydraulic cylinder in the present embodiment and hydraulic motor all have Hydraulic Station 4 to provide power, and the execution of its action is carried out unifying to control through central control board 20.
Scheme in embodiment is also not used to limit scope of patent protection of the present invention, and the equivalence that all the present invention of disengaging do is implemented or changed, and is all contained in the scope of the claims of this case.
Claims (8)
1. a self-propelled laser remanufacturing and again maintenance, it is characterized in that: comprise square-cabin body, be provided with piggyback pod, source of the gas cabin, instrument consumptive material cabin and equipment compartment successively in described square-cabin body inside, between described piggyback pod and source of the gas cabin, adopt fire-resistant partition to isolate; The outside bulkhead of described square-cabin body is provided with folding liftable workbench, and on the outside bulkhead of described square-cabin body, also circumference is uniform is provided with levelling gear of walking everywhere.
2. a kind of self-propelled laser remanufacturing according to claim 1 and again maintenance, it is characterized in that: described piggyback pod is divided into two-layer up and down, be provided with generating set, Hydraulic Station and welding machine in the piggyback pod of upper strata, in lower floor's piggyback pod, be provided with batteries and uninterruptible power system; The side direction bulkhead of described piggyback pod adopts full-open type structure, offers exhausting window at piggyback pod top;
Be provided with in described equipment compartment and manufacture again and maintenance of equipment, manufacture and maintenance of equipment comprise laser instrument, water chiller, powder feeder, robot, robot control cabinet, vertical revolving dial and central control board again, the side direction bulkhead of described equipment compartment adopts full-open type structure, and the floor of equipment compartment is provided with folding ramp; Be provided with lighting and exhausting window at described equipment compartment top, outside the bulkhead of equipment compartment, be provided with source of welding current interface; Bottom described central control board, be provided with centralized interface box, carried out access and the output at power supply, source of the gas and water source by centralized interface box, described centralized interface box has independent chamber door.
3. a kind of self-propelled laser remanufacturing according to claim 1 and again maintenance, it is characterized in that: in described piggyback pod and equipment compartment, be provided with temperature sensor, Smoke Sensor, infra red flame sensor, combustible gas sensor and automatic fire extinguisher, reported to the police by temperature sensor, Smoke Sensor, infra red flame sensor or combustible gas sensor, carry out self-extinguishing by automatic fire extinguisher.
4. a kind of self-propelled laser remanufacturing according to claim 2 and again maintenance, it is characterized in that: described source of the gas cabin is divided into gas cylinder room and air compressor chamber, some gas cylinders are provided with in described gas cylinder indoor, the gas used when being filled with in gas cylinder for carrying out Laser Processing or welding, between gas cylinder, be provided with demarcation strip, gas cylinder is fixed on demarcation strip; In described air compressor chamber, be provided with air compressor, provide compressed air by air compressor; Described air compressor chamber top is provided with fuel tank and water tank, provides fuel by fuel tank to generating set, provide cooling water by water tank to water chiller.
5. a kind of self-propelled laser remanufacturing according to claim 1 and again maintenance, is characterized in that: described instrument consumptive material cabin comprises some toolrooms and consumptive material room, and for place tool in described toolroom, described consumptive material is indoor for placing consumptive material.
6. a kind of self-propelled laser remanufacturing according to claim 5 and again maintenance, is characterized in that: in described instrument consumptive material cabin, be provided with pushing-pulling-rack, described toolroom and consumptive material room are all positioned at pushing-pulling-rack.
7. a kind of self-propelled laser remanufacturing according to claim 1 and again maintenance, it is characterized in that: described folding liftable workbench comprises slide rail, top shoe, sliding block, workbench, gripper shoe and hydraulic cylinder, described slide rail totally two and be arranged in parallel, article two, slide rail is vertically fixedly mounted on the outside bulkhead of square-cabin body, described top shoe, sliding block are arranged in slide rail from top to down, described workbench one end is hinged on top shoe, the workbench other end and gripper shoe one end are hinged, and the gripper shoe other end is hinged on sliding block; Described hydraulic cylinder is vertically arranged, and hydraulic cylinder one end is connected with square-cabin body, and the hydraulic cylinder other end is connected with sliding block.
8. a kind of self-propelled laser remanufacturing according to claim 1 and again maintenance, it is characterized in that: described walking levelling gear comprises lifting hydraulic cylinder and universal driving wheel, described universal driving wheel is by fluid motor-driven, and the walking motion of universal driving wheel connects smart machine by wire/wireless control box, bluetooth or GPRS and controls; The rising-falling tone translation of described lifting hydraulic cylinder is done to adopt automated manner or manual mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510650088.6A CN105149780B (en) | 2015-10-10 | 2015-10-10 | Self-propelled laser remanufacturing and re-repair square cabin |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510650088.6A CN105149780B (en) | 2015-10-10 | 2015-10-10 | Self-propelled laser remanufacturing and re-repair square cabin |
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| Publication Number | Publication Date |
|---|---|
| CN105149780A true CN105149780A (en) | 2015-12-16 |
| CN105149780B CN105149780B (en) | 2017-01-25 |
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| CN201510650088.6A Expired - Fee Related CN105149780B (en) | 2015-10-10 | 2015-10-10 | Self-propelled laser remanufacturing and re-repair square cabin |
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Cited By (5)
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| CN107670305A (en) * | 2017-11-17 | 2018-02-09 | 江苏帕尔克玩具有限公司 | A kind of efficiently building blocks Puzzle provided with elements movable in relation to each other process units |
| CN107832486A (en) * | 2016-09-16 | 2018-03-23 | 英格索尔-兰德公司 | Compressor conductor topology system |
| CN111395807A (en) * | 2020-04-08 | 2020-07-10 | 上海联影医疗科技有限公司 | Medical shelter and medical vehicle with same |
| CN112705955A (en) * | 2021-01-12 | 2021-04-27 | 广州市艾威航空科技有限公司 | Shelter device for moving material increase and decrease composite manufacturing |
| CN113828915A (en) * | 2021-09-15 | 2021-12-24 | 江苏珠峰光电科技有限公司 | Mobile laser processing base station system and use method |
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| CN113828915A (en) * | 2021-09-15 | 2021-12-24 | 江苏珠峰光电科技有限公司 | Mobile laser processing base station system and use method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105149780B (en) | 2017-01-25 |
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