CN105134891A - Small loader gearbox with new structure - Google Patents
Small loader gearbox with new structure Download PDFInfo
- Publication number
- CN105134891A CN105134891A CN201510515847.8A CN201510515847A CN105134891A CN 105134891 A CN105134891 A CN 105134891A CN 201510515847 A CN201510515847 A CN 201510515847A CN 105134891 A CN105134891 A CN 105134891A
- Authority
- CN
- China
- Prior art keywords
- gear
- clutch
- shaft
- output shaft
- new structure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
- F16H3/02—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion
- F16H3/08—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts
- F16H3/087—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts characterised by the disposition of the gears
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/023—Mounting or installation of gears or shafts in the gearboxes, e.g. methods or means for assembly
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/38—Control of exclusively fluid gearing
- F16H61/40—Control of exclusively fluid gearing hydrostatic
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H2306/00—Shifting
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H2700/00—Transmission housings and mounting of transmission components therein; Cooling; Lubrication; Flexible suspensions, e.g. floating frames
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Details Of Gearings (AREA)
- Structure Of Transmissions (AREA)
Abstract
The invention relates to a small loader gearbox with a new structure. An engine transmits torque into the gearbox through a hydraulic torque converter. An auxiliary input gear connected with the torque converter can drive an oil pump to work through a first gear. A main input gear transmits power to an output shaft through multiple levels of gears on a reverse gear clutch shaft, a forward gear clutch shaft and an intermediate shaft. A reverse gear clutch and a forward gear clutch can independently work, and accordingly the output shaft can be controlled to rotate forward and backward. The output rotating speed of the output shaft can be controlled by controlling the position of a sliding sleeve. A clutch is designed to be of a single cavity structure, meanwhile, outer ring transmission teeth are avoided, and therefore the transmission function is not achieved; thus, the integral failure of components due to damage of transmission teeth is avoided, material cost is saved, the machining technology is simplified, and the transmission reliability is guaranteed. The high gear and the low gear are switched on the output shaft through a shift fork, and operation reliability is facilitated.
Description
Technical field
The present invention relates to the speed change gear of 1 ton of-1.5 tons of small sized loader, be specifically related to a kind of small-sized loader gear box of new structure.
Background technique
Current small-sized loader gear box is 2 enter 2 regression shelves forms substantially, and forward gear clutch and reverse clutch all have two active chambers, and maximum travel speed is about 20km/h, and cause working efficiency low, oil consumption is large, job costs and consume larger.
Summary of the invention
The object of the invention is the deficiency that clutch cost is high, forward velocity is lower existed for existing small sized loader, a kind of small-sized loader gear box of new structure is provided.
For achieving the above object, the invention discloses following technological scheme:
A small-sized loader gear box for new structure, comprises casing, assembly of hydraulic torque converter, secondary input gear, engages the first gear driving pump block to rotate with secondary input gear, primary input gear; Casing is provided with reverse clutch axle, forward gear clutch axle, jack shaft, output shaft; Second gear is connected with reverse clutch axle by spline, simultaneously with primary input gear and the 3rd gears meshing, 4th gear is connected with reverse clutch axle by bearing, reverse clutch drives the 4th gear to rotate by pressing friction sheet, 4th gear and the 5th gears meshing, 5th gear is fixed on jack shaft, and simultaneously with the 4th gear, the 6th gear and the 7th gears meshing; 3rd gear is fixed on forward gear clutch axle, simultaneously independent and the second gears meshing; 6th gear is connected with reverse clutch by bearing, and forward gear clutch drives the 6th gear to rotate by pressing friction sheet, the 6th gear and the 5th gears meshing; Octadentate wheel be fixed on jack shaft, and with the 9th gears meshing; Output shaft is coordinated with sliding sleeve by spline, and two ends are fixed with the first output flange and the second output flange, and the second output flange is connected with stop device; Sliding sleeve coordinates with shift fork, and shift fork connects declutch shift shaft, and be provided with declutch shift shaft cover outside declutch shift shaft, shift fork axle sleeve coordinates with casing; Be provided with oil filler at box outer surface, high low speed gear mechanism, oiling valve, scavenger valve, control valve, oil ga(u)ge, erection support and clutch shaft oil return three-way pipe, high low speed gear mechanism is in transmission connection shift fork.
Further, described 5th gear is connected with jack shaft by spline.
Further, described 9th gear, the 7th gear are connected with output shaft by compound sleeve.
Further, described octadentate wheel is fixed on jack shaft by spline, and with the 9th gears meshing.
Further, described 9th gear, the 7th gear, sliding sleeve and output shaft being processed with intermeshing spline, output shaft can being made to be connected with the 9th gear and the 7th gear respectively by stirring sliding sleeve.
Further, described reverse clutch and forward gear clutch are the single-chamber type structure that can individually work.
Further, described control valve is 2 position three-way valves, by casing internal oil channel individually to two clutch inner chamber fuel feeding driving clutch work.
The small-sized loader gear box of a kind of new structure disclosed by the invention, compared with prior art, rational in infrastructure, stable transmission is reliable, and reduces cost and turn improve usability.Clutch designs is single cavity structure, and without outer ring driving cog, therefore does not play gearing, thus avoids it because of driving cog and damages the part global failure caused, also a saving cost of material and simplify processing technology, ensure that reliable transmission.Output shaft switches high and low shift by shift fork, is conducive to the reliability handled.
Accompanying drawing explanation
Fig. 1 is this transmission internal drive mechanism figure;
Fig. 2 is this gearbox height low speed switching construction schematic diagram;
Fig. 3 is this gearbox external structure schematic diagram (1);
Fig. 4 is this gearbox external structure schematic diagram (2);
Wherein:
1-casing 2-assembly of hydraulic torque converter
3-secondary input gear 4-first gear
5-primary input gear 6-second gear
7-reverse clutch axle 8-reverse clutch
9-the 4th gear 10-the 3rd gear
11-forward gear clutch axle 12-forward gear clutch
13-the 6th gear 14-octadentate is taken turns
15-jack shaft 16-the 5th gear
17-first output flange 18-output shaft
19-the 9th gear 20-sliding sleeve
21-the 7th gear 22-second output flange
23-stop device 24-declutch shift shaft
25-shift fork axle sleeve 26-shift fork
27-oiling valve 28-scavenger valve
29-clutch oil return three-way pipe 30-control valve
31-height low speed gear mechanism 32-oil ga(u)ge
33-erection support 34-oil filler
Embodiment
Below in conjunction with embodiment, also with reference to accompanying drawing, the invention will be further described.
Refer to Fig. 1.A small-sized loader gear box for new structure, comprises casing 1, assembly of hydraulic torque converter 2, secondary input gear 3, engages the first gear 4 driving pump block to rotate with secondary input gear 3, primary input gear 5; Casing 1 is provided with reverse clutch axle 7, forward gear clutch axle 11, jack shaft 15, output shaft 18; Second gear 6 is connected with reverse clutch axle 7 by spline, engage with primary input gear 5 and the 3rd gear 10 simultaneously, 4th gear 9 is connected with reverse clutch axle 7 by bearing, reverse clutch 8 drives the 4th gear 9 to rotate by pressing friction sheet, 4th gear 9 engages with the 5th gear 16,5th gear 16 is fixed on jack shaft 15 by spline, and engages with the 4th gear 9, the 6th gear 13 and the 7th gear 21 simultaneously; 3rd gear 10 is fixed on forward gear clutch axle 11, engages separately with the second gear 6 simultaneously; 6th gear 13 is connected with reverse clutch 8 by bearing, and forward gear clutch 12 drives the 6th gear 13 to rotate by pressing friction sheet, and the 6th gear 13 engages with the 5th gear 16; Octadentate wheel 14 is fixed on jack shaft 15 by spline, and engages with the 9th gear 19; Output shaft 18 is coordinated with sliding sleeve 20 by spline, and two ends are fixed with the first output flange 17 and the second output flange 22, second output flange 22 is connected with stop device 23.
9th gear 19, the 7th gear 21 are connected with output shaft 18 by compound sleeve, all can rotate relative to output shaft 18; 9th gear 19, the 7th gear 21, sliding sleeve 20 and output shaft 18 being processed with intermeshing spline, output shaft 18 can being made to be connected with the 9th gear 19 and the 7th gear 21 respectively by stirring sliding sleeve 20, realize the conversion of high low speed.Reverse clutch 8 and forward gear clutch are the 12 single-chamber type structures that can individually work, and outer ring is without driving cog.
Refer to Fig. 2.Sliding sleeve 20 coordinates with shift fork 26, and shift fork 26 connects declutch shift shaft 24, and be provided with declutch shift shaft cover 25 outside declutch shift shaft 24, shift fork axle sleeve 25 coordinates with casing 1, and shift fork 26, declutch shift shaft 24, shift fork axle sleeve 25 form the switching mechanism of gearbox height low speed with sliding sleeve 20.
Refer to Fig. 3-Fig. 4.Be provided with oil filler 34 at casing 1 outer surface, high low speed gear mechanism 31, oiling valve 27, scavenger valve 28, control valve 30, oil ga(u)ge 32, erection support 33 and clutch shaft oil return three-way pipe 29, high low speed gear mechanism 31 is in transmission connection shift fork 26.Control valve 30 is 2 position three-way valves, by casing 1 internal oil channel individually to two clutch inner chamber fuel feeding driving clutch work.
Engine-driving assembly of hydraulic torque converter 2 rotates, secondary input gear 3 is impelled to drive the first gear 4 to rotate, and then make operation of oil pump, oil pump makes primary input gear 5 rotate by oiling valve 27 to fuel feeding in torque-converters, in the idle situation of clutch, primary input gear 5 drives the second gear 6 and the 3rd gear 10 to dally.Its work is made when hydraulic oil is directed in forward gear clutch 12 by control valve 30,3rd gear 10 drives the 6th gear 13 to rotate by forward gear clutch axle 11,6th gear 13 drives jack shaft 15 and the 7th gear 21 to dally by the 5th gear 16, and on jack shaft 15, octadentate wheel 14 drives the 9th gear 19 to dally simultaneously.When sliding sleeve 20 engages with the 7th gear 21 upper spline, output shaft 18 is in the high-grade work of advance, and when sliding sleeve 20 engages with the 9th gear 19 upper spline, output shaft 18 is in the low-grade work of advance.Its work is made when hydraulic oil is directed in reverse clutch 8 by control valve 30, second gear 6 drives the 4th gear 9 to rotate by reverse clutch axle 7,4th gear 9 drives jack shaft 15 and the 7th gear 21 to dally by the 5th gear 16, and on jack shaft 15, octadentate wheel 14 drives the 9th gear 19 to dally simultaneously.When sliding sleeve 20 engages with the 7th gear 21 upper spline, output shaft 18 is in the high-grade work that falls back, and when sliding sleeve 20 engages with the 9th gear 19 upper spline, output shaft 18 is in the low-grade work that falls back.
The above is only the preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art; under the premise of not departing from the present invention; the some improvement can also made the present invention and supplement, these improve and supplement, also should be considered as protection scope of the present invention.
Claims (7)
1. a small-sized loader gear box for new structure, is characterized in that, comprises casing, assembly of hydraulic torque converter, secondary input gear, engages the first gear driving pump block to rotate with secondary input gear, primary input gear; Casing is provided with reverse clutch axle, forward gear clutch axle, jack shaft, output shaft; Second gear is connected with reverse clutch axle by spline, simultaneously with primary input gear and the 3rd gears meshing, 4th gear is connected with reverse clutch axle by bearing, reverse clutch drives the 4th gear to rotate by pressing friction sheet, 4th gear and the 5th gears meshing, 5th gear is fixed on jack shaft, and simultaneously with the 4th gear, the 6th gear and the 7th gears meshing; 3rd gear is fixed on forward gear clutch axle, simultaneously independent and the second gears meshing; 6th gear is connected with reverse clutch by bearing, and forward gear clutch drives the 6th gear to rotate by pressing friction sheet, the 6th gear and the 5th gears meshing; Octadentate wheel be fixed on jack shaft, and with the 9th gears meshing; Output shaft is coordinated with sliding sleeve by spline, and two ends are fixed with the first output flange and the second output flange, and the second output flange is connected with stop device; Sliding sleeve coordinates with shift fork, and shift fork connects declutch shift shaft, and be provided with declutch shift shaft cover outside declutch shift shaft, shift fork axle sleeve coordinates with casing; Be provided with oil filler at box outer surface, high low speed gear mechanism, oiling valve, scavenger valve, control valve, oil ga(u)ge, erection support and clutch shaft oil return three-way pipe, high low speed gear mechanism is in transmission connection shift fork.
2. the small-sized loader gear box of a kind of new structure according to claim 1, is characterized in that, described 5th gear is connected with jack shaft by spline.
3. the small-sized loader gear box of a kind of new structure according to claim 1, is characterized in that, described 9th gear, the 7th gear are connected with output shaft by compound sleeve.
4. the small-sized loader gear box of a kind of new structure according to claim 1, is characterized in that, described octadentate wheel is fixed on jack shaft by spline, and with the 9th gears meshing.
5. the small-sized loader gear box of a kind of new structure according to claim 1, it is characterized in that, described 9th gear, the 7th gear, sliding sleeve and output shaft being processed with intermeshing spline, output shaft can being made to be connected with the 9th gear and the 7th gear respectively by stirring sliding sleeve.
6. the small-sized loader gear box of a kind of new structure according to claim 1, is characterized in that, described reverse clutch and forward gear clutch are the single-chamber type structure that can individually work.
7. the small-sized loader gear box of a kind of new structure according to claim 1, is characterized in that, described control valve is 2 position three-way valves, by casing internal oil channel individually to two clutch inner chamber fuel feeding driving clutch work.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510515847.8A CN105134891A (en) | 2015-08-20 | 2015-08-20 | Small loader gearbox with new structure |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510515847.8A CN105134891A (en) | 2015-08-20 | 2015-08-20 | Small loader gearbox with new structure |
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CN105134891A true CN105134891A (en) | 2015-12-09 |
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CN201510515847.8A Pending CN105134891A (en) | 2015-08-20 | 2015-08-20 | Small loader gearbox with new structure |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106051123A (en) * | 2016-08-17 | 2016-10-26 | 青州弥河金利特机械有限公司 | Gearbox of loader |
CN107939918A (en) * | 2017-11-16 | 2018-04-20 | 洛阳国机重工优特威机械制造有限公司 | Car multifunctional gear box |
CN110454568A (en) * | 2019-09-16 | 2019-11-15 | 秦皇岛浩洋机械制造有限公司 | A kind of energy-efficient three clutches bidirectional output gear-box |
CN111288139A (en) * | 2020-02-24 | 2020-06-16 | 山东临工工程机械有限公司 | Planetary gearbox assembly |
Citations (7)
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DE19940888A1 (en) * | 1998-08-28 | 2000-03-02 | Daewoo Heavy Ind Co Ltd | Load switch gear for industrial vehicles has many transmission ratios and increased handleability and life |
US20080214349A1 (en) * | 2004-10-20 | 2008-09-04 | Markus Liebherr International Ag | Power-Branched Transmission and Method For the Operation of Such a Transmission |
CN201241945Y (en) * | 2008-05-01 | 2009-05-20 | 常连生 | Speed variator for small-sized engineering machinery |
CN102943858A (en) * | 2012-11-22 | 2013-02-27 | 重庆齿轮箱有限责任公司 | Gear case for high-speed ship |
CN203214809U (en) * | 2013-04-15 | 2013-09-25 | 青州市精益液压机械有限公司 | Power gear-shifting double-function speed changer |
CN104565229A (en) * | 2015-01-08 | 2015-04-29 | 杭州欣农传动技术有限公司 | Power change gear box of large-tonnage dynamic compactor and operating method of power change gear box |
CN204985560U (en) * | 2015-08-20 | 2016-01-20 | 青州弥河金利特机械有限公司 | Small -sized loader gear box |
-
2015
- 2015-08-20 CN CN201510515847.8A patent/CN105134891A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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DE19940888A1 (en) * | 1998-08-28 | 2000-03-02 | Daewoo Heavy Ind Co Ltd | Load switch gear for industrial vehicles has many transmission ratios and increased handleability and life |
US20080214349A1 (en) * | 2004-10-20 | 2008-09-04 | Markus Liebherr International Ag | Power-Branched Transmission and Method For the Operation of Such a Transmission |
CN201241945Y (en) * | 2008-05-01 | 2009-05-20 | 常连生 | Speed variator for small-sized engineering machinery |
CN102943858A (en) * | 2012-11-22 | 2013-02-27 | 重庆齿轮箱有限责任公司 | Gear case for high-speed ship |
CN203214809U (en) * | 2013-04-15 | 2013-09-25 | 青州市精益液压机械有限公司 | Power gear-shifting double-function speed changer |
CN104565229A (en) * | 2015-01-08 | 2015-04-29 | 杭州欣农传动技术有限公司 | Power change gear box of large-tonnage dynamic compactor and operating method of power change gear box |
CN204985560U (en) * | 2015-08-20 | 2016-01-20 | 青州弥河金利特机械有限公司 | Small -sized loader gear box |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106051123A (en) * | 2016-08-17 | 2016-10-26 | 青州弥河金利特机械有限公司 | Gearbox of loader |
CN106051123B (en) * | 2016-08-17 | 2018-11-13 | 青州弥河金利特机械有限公司 | A kind of loading machine gearbox |
CN107939918A (en) * | 2017-11-16 | 2018-04-20 | 洛阳国机重工优特威机械制造有限公司 | Car multifunctional gear box |
CN107939918B (en) * | 2017-11-16 | 2024-01-05 | 洛阳优特威车业有限公司 | Multifunctional gearbox for vehicle |
CN110454568A (en) * | 2019-09-16 | 2019-11-15 | 秦皇岛浩洋机械制造有限公司 | A kind of energy-efficient three clutches bidirectional output gear-box |
CN111288139A (en) * | 2020-02-24 | 2020-06-16 | 山东临工工程机械有限公司 | Planetary gearbox assembly |
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Application publication date: 20151209 |