CN105134105A - Hybrid workover rig - Google Patents
Hybrid workover rig Download PDFInfo
- Publication number
- CN105134105A CN105134105A CN201510604698.2A CN201510604698A CN105134105A CN 105134105 A CN105134105 A CN 105134105A CN 201510604698 A CN201510604698 A CN 201510604698A CN 105134105 A CN105134105 A CN 105134105A
- Authority
- CN
- China
- Prior art keywords
- motor
- workover rig
- energy
- storage units
- power
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Electric Propulsion And Braking For Vehicles (AREA)
- Hybrid Electric Vehicles (AREA)
Abstract
The invention provides a hybrid workover rig which comprises an automobile chassis. The hybrid workover rig further comprises a roller, a supporting leg, a derrick unit, a driving unit, a control unit, a motor for driving the roller to rotate and an energy storage unit connected with the motor, wherein the roller, the supporting leg, the derrick unit, the driving unit, the control unit, the motor and the energy storage unit are installed on the automobile chassis. The driving unit is simultaneously connected with the motor and the energy storage unit. The control unit is simultaneously connected with the driving unit, the energy storage unit and the motor. Dual systems are provided to output power, and the stability and adaptability of the systems are guaranteed. The requirements of equipment for chassis engine power are greatly reduced. Against full-load power output, the chassis output power can be reduced to 50% that of original equipment to the largest extent, the equipment purchase cost is reduced greatly, and oil consumption is also reduced. The motor has a braking function, and through the matching of a suspension state of a large hook, the safety factor of the equipment is greatly increased.
Description
Technical field
The invention belongs to petroleum well workover equipment technical field, especially relate to a kind of hybrid power type workover rig.
Background technology
The action of workover rig is put forward by the sleeve pipe one post post of down-hole, and after dredging, well put into by a post post again.This just needs cylinder rotation to draw high the upwards operation 10 meters or 20 meters of large hook, proposes a column sleeve pipe.Then stop and lay down sleeve pipe, cylinder rotates backward lower amplification again and hooks to well head to promote next root sleeve pipe.In this process, only have large hook in uphill process to need the large load of full power, be carry out locking cylinder by brake in stopped process, do not need to provide power to it again, and in decentralization process, gravity acting, apply the brakes control.Namely carry in process on only having in whole process and need to provide power, other times all do not need to provide power.Meanwhile, what existing workover rig adopted is machine driven system, and operating principle the power of engine in situ is converted to the large lifting hooked by transmission device propose and put into OIH pipe.Transmission process is, then drives cylinder to rotate again from engine in situ power taking through power transmission shaft to fluid torque-converter through power transmission shaft to gear-box.Rely on engine in situ as power source completely, require that vehicle-mounted card in one's hand engine power must meet equipment full power operation, waste the input of equipment; All use fuel oil as fuel in addition, the consumption of fuel oil is high, wastes fuel oil; And the start and stop realizing equipment by controlling engine in situ are unfavorable for Optimal Control System, large multi-state all needs operating personnel's manual operation, and some operation leans on the experience of operating personnel and the accuracy of feel, completely so too high to the requirement of operating personnel.
Summary of the invention
In view of this, the present invention is intended to propose a kind of hybrid power type workover rig, adopts driven in two modes rear end motor, drive cylinder rotates, replace original simple chassis power taking mechanical conveyor move cylinder rotate, low in energy consumption, the rigging up and debugging time and fault rate few.
For achieving the above object, technical scheme of the present invention is achieved in that
A kind of hybrid power type workover rig, comprises automobile chassis; Also comprise the cylinder be arranged on respectively on automobile chassis, motor that supporting leg, derrick unit, driver element, control unit, head roll rotate and the energy-storage units that is connected with motor; Described driver element connects motor and energy-storage units simultaneously; Described control unit connects driver element, energy-storage units and motor simultaneously.
Further, described driver element comprises engine block and mains supply module.
Further, described engine block comprises the power takeoff of automobile engine, generator and connecting engine; Described power takeoff is by transmission axle driven dynamo; Described generator is connected with energy-storage units and electric electromechanics respectively.
Further, described mains supply module comprises three-phase alternating current electrical interface and governor circuit; Described governor circuit is connection control unit, energy-storage units and motor simultaneously.
Further, described supporting leg comprises the support oil cylinder being connected with hydraulic lock.
Further, described derrick unit comprises hydraulic cylinder, is vertically arranged on upright pylon on automobile chassis and the derrick be folded on automobile chassis and the hook be arranged on derrick; Described hydraulic cylinder one end is articulated with automobile chassis, and the other end is articulated with derrick.
Further, described control unit comprises frequency converter, control module and the detection module for detecting motor real work power; Described frequency converter connects driver element, energy-storage units and motor simultaneously.
Further, described motor is provided with brake gear.
Relative to prior art, the present invention has following advantage:
1) by electric drive motor, and then make drum functions, the complexity of simplified apparatus transmission, when using extraneous electrical network, equipment chassis can be stopped working and both saved energy consumption, additionally reduces machine running times, decreases maintaining time and oil pollution.
2) when using automobile chassis motor driven, by power takeoff power taking, simplifying and having fallen original power transmission shaft, a series of mechanical transmission unit such as gearbox, torque converter.Greatly reduce equipment purchasing expense, decrease rigging up and debugging time and fault rate.
3) reduce normal input power of carrying by the mode of energy storage, realize the high-power output of small-power input queued switches.When using extraneous electrical network, existing well site scarcely can provide the power under workover rig full load, uses energy storage device to solve this difficult point, makes to complete production when low-power inputs.
4) Stability and adaptability of system that provides dual system power output to ensure.Can according to the suitable choice for use of field condition wherein a kind of power source.When using engine in situ power taking to drive generator, greatly reduce the requirement to chassis power stage, for power stage at full capacity, chassis power output can drop to 50% of existing equipment at most, greatly reduce the expense of equipment purchasing, also reduce oil consumption simultaneously.Motor possesses brake function, the floating state of cooperating equipment hook simultaneously, considerably increases the safety factor of equipment.
Accompanying drawing explanation
The accompanying drawing forming a part of the present invention is used to provide a further understanding of the present invention, and schematic description and description of the present invention, for explaining the present invention, does not form inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 is structural representation of the present invention;
Fig. 2 is control principle schematic diagram of the present invention.
Description of reference numerals:
1-generator, 2-power takeoff, 3-energy-storage units, 4-power transmission shaft, 5-motor, 6-cylinder, 7-automobile chassis, 8-supporting leg, the upright pylon of 9-, 10-derrick, 11-hook, 12-hydraulic cylinder.
Detailed description of the invention
It should be noted that, when not conflicting, the embodiment in the present invention and the feature in embodiment can combine mutually.
Below with reference to the accompanying drawings and describe the present invention in detail in conjunction with the embodiments.
A kind of hybrid power type workover rig, as depicted in figs. 1 and 2, comprises automobile chassis 7; Also comprise the cylinder 6 be arranged on respectively on automobile chassis 7, motor 5 that supporting leg 8, derrick unit, driver element, control unit, head roll 6 rotate and the energy-storage units 3 that is connected with motor 5; Described driver element connects motor 5 and energy-storage units simultaneously; Described control unit connects driver element, energy-storage units 3 and motor 5 simultaneously.
Wherein, described driver element comprises engine block and mains supply module.
Wherein, the described engine block power takeoff 2 that comprises automobile engine, generator 1 and be connected with engine output end; Described power takeoff 2 drives generator 1 to generate electricity by power transmission shaft 4; Described generator 1 is electrically connected with energy-storage units 3 and motor 5 respectively.When using the motor driven on automobile chassis 7, by power takeoff 2 power taking, simplifying and having fallen original power transmission shaft, a series of mechanical transmission unit such as gearbox, torque converter.Greatly reduce equipment purchasing expense, decrease rigging up and debugging time and fault rate.
Wherein, described mains supply module comprises three-phase alternating current electrical interface and governor circuit; Described governor circuit is connection control unit, energy-storage units 3 and motor simultaneously.
Wherein, described supporting leg 8 comprises the support oil cylinder being connected with hydraulic lock, improves stability and the safety of complete machine.Reliable and stable during the work of this workover rig, safety is high.
Wherein, described derrick unit comprises hydraulic cylinder 12, is vertically arranged on the upright pylon 9 on automobile chassis 7 and the derrick 10 be folded on automobile chassis 7 and the hook 11 be arranged on derrick; Described hydraulic cylinder 12 one end is articulated with automobile chassis 7, and the other end is articulated with the bottom of derrick 10.The extension bar of hydraulic control cylinder 12 stretches out, and hydraulic cylinder supports derrick 10 and erects, and can dock and fix, namely can carry out operation with upright pylon 9.
Wherein, described control unit comprises frequency converter, control module and the detection module for detecting motor real work power; Described frequency converter connects driver element, energy-storage units 3 and motor 5 simultaneously.
It should be noted that, under using three phase network electric power thus supplied, when detection module detection of grid power is greater than the real output of motor 5, be transferred to control module signal, control mains supply module by control module and power section more than needed is charged to energy-storage units 3.And when carrying on cylinder 6, detection module detects that motor full power exports, now control mains supply module and energy-storage units simultaneously for motor 5 provides power demand by control module, motor 5 is operated at full capacity, lifting heavy.
In addition, under not using three phase network electric power thus supplied, when on detection module detection automobile chassis 7, engine output is greater than motor 5 power output, then give control module signal, controlling generator by control module is energy-storage units 3 energy storage.And when carrying on cylinder 6, detection module detects that motor 5 full power exports, now control generator 1 and energy-storage units 3 simultaneously for motor provides power demand by control module, motor is operated at full capacity, lifting heavy.
Wherein, described motor 5 is provided with brake gear.Electric tools is for brake function, and the floating state of cooperating equipment hook, considerably increases the safety factor of equipment.It should be noted that, after cylinder 6 proposes OIH pipe, during brake halted state and dependence self gravitation cylinder transfer hook, generator also can be controlled be energy-storage units accumulation of energy by control module, prepares to promote next time.
The concrete course of work of this capacity-increasing type electric drive workover rig workover rig is:
When workspace can provide three phase network to power, powered by the external three phase network of three-phase alternating current electrical interface of mains supply module, drive motor is also energy-storage units 3 energy storage.The time that energy-storage units 3 is greater than output power of motor at grid power carries out energy storage, and the full power carried on cylinder 6 is when exporting, be supplied to motor 5 together with the power that the power provided by extraneous electrical network and energy-storage units 3 store, motor 5 operated at full capacity, lifting heavy.When using extraneous electrical network, automobile chassis 7 can stop working, and both saves energy consumption, and additionally reduces machine running times, and decreased maintaining time and oil pollution.
When the external world does not have three phase network, use the motor driven small power generator 1 of automobile chassis 7 to energy-storage units 3 energy storage (as long as the engine output of automobile chassis 7 is greater than output power of motor energy-storage units just carry out energy storage).Cylinder 6 is carried generator 1 and energy-storage units 3 in process and provides power simultaneously, motor 5 is operated at full capacity, lifting heavy.For power stage at full capacity, the engine output of automobile chassis can drop to 50% of existing equipment at most, greatly reduces the expense of equipment purchasing, also reduces oil consumption simultaneously.
Profit of the present invention (namely uses extraneous electrical network and energy-storage units in two ways; Or with automobile chassis power takeoff generator and energy-storage units) drive motor 5 drives cylinder 6 to rotate, and replace original simple chassis power taking mechanical conveyor and move cylinder and rotate.Power drive mode does not limit by field condition, low in energy consumption, and safety is high, convenient and reliable operation.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (8)
1. a hybrid power type workover rig, comprises automobile chassis; It is characterized in that: also comprise the cylinder be arranged on respectively on automobile chassis, motor that supporting leg, derrick unit, driver element, control unit, head roll rotate and the energy-storage units that is connected with motor; Described driver element connects motor and energy-storage units simultaneously; Described control unit connects driver element, energy-storage units and motor simultaneously.
2. a kind of hybrid power type workover rig according to claim 1, is characterized in that: described driver element comprises engine block and mains supply module.
3. a kind of hybrid power type workover rig according to claim 2, is characterized in that: described engine block comprises the power takeoff of automobile engine, generator and connecting engine; Described power takeoff is by transmission axle driven dynamo; Described generator is connected with energy-storage units and electric electromechanics respectively.
4. a kind of hybrid power type workover rig according to claim 2, is characterized in that: described mains supply module comprises three-phase alternating current electrical interface and governor circuit; Described governor circuit is connection control unit, energy-storage units and motor simultaneously.
5. a kind of hybrid power type workover rig according to claim 1, is characterized in that: described supporting leg comprises the support oil cylinder being connected with hydraulic lock.
6. a kind of hybrid power type workover rig according to claim 1, is characterized in that: described derrick unit comprises hydraulic cylinder and the upright pylon that is vertically arranged on automobile chassis and the derrick be folded on automobile chassis and the hook be arranged on derrick; Described hydraulic cylinder one end is articulated with automobile chassis, and the other end is articulated with derrick.
7. a kind of hybrid power type workover rig according to claim 1, is characterized in that: described control unit comprises frequency converter, control module and the detection module for detecting motor real work power; Described frequency converter connects driver element, energy-storage units and motor simultaneously.
8. a kind of hybrid power type workover rig according to claim 1, is characterized in that: described motor is provided with brake gear.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510604698.2A CN105134105B (en) | 2015-09-21 | 2015-09-21 | A kind of hybrid power type workover rig |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510604698.2A CN105134105B (en) | 2015-09-21 | 2015-09-21 | A kind of hybrid power type workover rig |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105134105A true CN105134105A (en) | 2015-12-09 |
| CN105134105B CN105134105B (en) | 2018-07-27 |
Family
ID=54719643
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510604698.2A Active CN105134105B (en) | 2015-09-21 | 2015-09-21 | A kind of hybrid power type workover rig |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105134105B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105756559A (en) * | 2016-04-25 | 2016-07-13 | 奥铄动力科技（北京）有限公司 | Flywheel energy storage type electrically driven well repair/well drilling device and power providing method thereof |
| US11955782B1 (en) | 2022-11-01 | 2024-04-09 | Typhon Technology Solutions (U.S.), Llc | System and method for fracturing of underground formations using electric grid power |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4756366A (en) * | 1987-03-10 | 1988-07-12 | Crane Carrier, Co. | Well servicing methods using a hydraulic actuated workover mast |
| CN202081841U (en) * | 2011-06-13 | 2011-12-21 | 盘锦禹帝科技实业有限公司 | Self-propelled oil-electricity dual-purpose workover rig |
| CN202510053U (en) * | 2012-02-27 | 2012-10-31 | 东营爱特机电技术有限责任公司 | Self-propelled electric workover rig with capacitor stored energy |
| CN203822197U (en) * | 2014-05-20 | 2014-09-10 | 通化石油化工机械制造有限责任公司 | Electric energy accumulator energy storage electric workover rig |
| CN104060949A (en) * | 2014-05-31 | 2014-09-24 | 中原特种车辆有限公司 | Energy-storage type hybrid workover rig |
| CN204984302U (en) * | 2015-09-21 | 2016-01-20 | 奥铄动力科技（北京）有限公司 | Increase -volume formula electric drive workover rig |
-
2015
- 2015-09-21 CN CN201510604698.2A patent/CN105134105B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4756366A (en) * | 1987-03-10 | 1988-07-12 | Crane Carrier, Co. | Well servicing methods using a hydraulic actuated workover mast |
| CN202081841U (en) * | 2011-06-13 | 2011-12-21 | 盘锦禹帝科技实业有限公司 | Self-propelled oil-electricity dual-purpose workover rig |
| CN202510053U (en) * | 2012-02-27 | 2012-10-31 | 东营爱特机电技术有限责任公司 | Self-propelled electric workover rig with capacitor stored energy |
| CN203822197U (en) * | 2014-05-20 | 2014-09-10 | 通化石油化工机械制造有限责任公司 | Electric energy accumulator energy storage electric workover rig |
| CN104060949A (en) * | 2014-05-31 | 2014-09-24 | 中原特种车辆有限公司 | Energy-storage type hybrid workover rig |
| CN204984302U (en) * | 2015-09-21 | 2016-01-20 | 奥铄动力科技（北京）有限公司 | Increase -volume formula electric drive workover rig |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105756559A (en) * | 2016-04-25 | 2016-07-13 | 奥铄动力科技（北京）有限公司 | Flywheel energy storage type electrically driven well repair/well drilling device and power providing method thereof |
| US11955782B1 (en) | 2022-11-01 | 2024-04-09 | Typhon Technology Solutions (U.S.), Llc | System and method for fracturing of underground formations using electric grid power |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105134105B (en) | 2018-07-27 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105350926A (en) | Super-capacitor energy storage type electric workover rig | |
| CN102155160A (en) | Hybrid rotary drilling machine | |
| CN103552457A (en) | Oil/electricity hybrid power rotary drilling rig transmission system | |
| CN101382047B (en) | Tractor hoist with speed adjusted by super capacitance set storage type generator | |
| CN105525869B (en) | It can stored energy power system and energy storage type sidetracking drilling machine | |
| CN105134105A (en) | Hybrid workover rig | |
| CN206942684U (en) | A kind of super capacitor energy-storage net electricity pulling type workover rig | |
| CN104555742A (en) | Hybrid power electrical control system, crane and working method | |
| CN204984302U (en) | Increase -volume formula electric drive workover rig | |
| CN205135462U (en) | Electronic workover rig of super capacitor energy storage formula | |
| CN206942679U (en) | A kind of electricity-saving energy storage drives pulling type workover rig | |
| CN202391358U (en) | Variable frequency driving electric workover rig | |
| CN206942678U (en) | A kind of super capacitor energy-storage low-carbon environment-friendly pulling type workover rig | |
| CN108583268B (en) | Parallel type oil-electricity hybrid power arm frame type concrete pump truck | |
| CN204098776U (en) | Diesel generating set and flywheel energy storage micro-grid system | |
| CN102267673A (en) | Electrical transmission control system and method for well logging winch | |
| CN101196100A (en) | Electric hydraulic pressure workover treatment machine | |
| CN207453954U (en) | A kind of drilling machine direct-current micro-grid electric control gear | |
| CN202031474U (en) | Hybrid rotary drilling rig | |
| CN205025379U (en) | Electronic workover rig of on -vehicle compound power | |
| CN206942659U (en) | A kind of flywheel energy storage self power generation Self propelled type well repairing machine | |
| CN206942683U (en) | A kind of super capacitor energy-storage net electricity Self propelled type well repairing machine | |
| CN205204734U (en) | Multiple brake control system based on well drilling winch | |
| CN204103484U (en) | A kind of oil-well rig DC micro power grid system | |
| CN206942682U (en) | A kind of flywheel energy storage low-carbon environment-friendly Self propelled type well repairing machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 300392 room 701, West Tower, building 5, No. 22, Kaihua Road, Huayuan Industrial Zone, Tianjin Binhai New Area, Tianjin Patentee after: Aoshuo Power Technology (Tianjin) Co.,Ltd. Address before: 101105 Room 101, building 14, yard 6, Hengye 8th Street, Yongle Economic Development Zone, Tongzhou District, Beijing Patentee before: ASSURE POWER TECHNOLOGY (BEIJING) Co.,Ltd. |