CN204984302U - Increase -volume formula electric drive workover rig - Google Patents

Increase -volume formula electric drive workover rig Download PDF

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Publication number
CN204984302U
CN204984302U CN201520734043.2U CN201520734043U CN204984302U CN 204984302 U CN204984302 U CN 204984302U CN 201520734043 U CN201520734043 U CN 201520734043U CN 204984302 U CN204984302 U CN 204984302U
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CN
China
Prior art keywords
motor
electric drive
workover rig
energy
capacity
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201520734043.2U
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Chinese (zh)
Inventor
夏余钟
张立伟
金辉
周保华
蔡宇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Austria Shuo (beijing) Ltd Power Technology
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Austria Shuo (beijing) Ltd Power Technology
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Priority to CN201520734043.2U priority Critical patent/CN204984302U/en
Application granted granted Critical
Publication of CN204984302U publication Critical patent/CN204984302U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model provides an increase -volume formula electric drive workover rig, the fire fighting truck comprises. Still including installing cylinder, landing leg, derrick unit, drive unit, the control unit, driving roll pivoted motor on vehicle chassis and the energy storage unit of being connected with the motor respectively, drive unit connects motor and energy storage unit simultaneously, the control unit connects drive unit, energy storage unit and motor simultaneously. The utility model provides a dual system output has ensured the stability and the adaptability of system. Greatly reduced the requirement of equipment to chassis engine power. To the output of full load power, chassis output can fall to at most the existing equipment 50%, greatly reduced the expense purchased of equipment, also reduced the oil consumption simultaneously. Simultaneously, the motor possesses brake function, the state of hovering of cooperation equipment hook, greatly increased the factor of safety of equipment.

Description

A kind of capacity-increasing type electric drive workover rig
Technical field
The utility model belongs to petroleum well workover equipment technical field, especially relates to a kind of capacity-increasing type electric drive workover rig.
Background technology
The action of workover rig is put forward by the sleeve pipe one post post of down-hole, and after dredging, well put into by a post post again.This just needs cylinder rotation to draw high the upwards operation 10 meters or 20 meters of large hook, proposes a column sleeve pipe.Then stop and lay down sleeve pipe, cylinder rotates backward lower amplification again and hooks to well head to promote next root sleeve pipe.In this process, only have large hook in uphill process to need the large load of full power, be carry out locking cylinder by brake in stopped process, do not need to provide power to it again, and in decentralization process, gravity acting, apply the brakes control.Namely carry in process on only having in whole process and need to provide power, other times all do not need to provide power.Meanwhile, what existing workover rig adopted is machine driven system, and operating principle the power of engine in situ is converted to the large lifting hooked by transmission device propose and put into OIH pipe.Transmission process is, then drives cylinder to rotate again from engine in situ power taking through power transmission shaft to fluid torque-converter through power transmission shaft to gear-box.Rely on engine in situ as power source completely, require that vehicle-mounted card in one's hand engine power must meet equipment full power operation, waste the input of equipment; All use fuel oil as fuel in addition, the consumption of fuel oil is high, wastes fuel oil; And the start and stop realizing equipment by controlling engine in situ are unfavorable for Optimal Control System, large multi-state all needs operating personnel's manual operation, and some operation leans on the experience of operating personnel and the accuracy of feel, completely so too high to the requirement of operating personnel.
Utility model content
In view of this, the utility model is intended to propose a kind of capacity-increasing type electric drive workover rig, adopts driven in two modes rear end motor, drive cylinder rotates, replace original simple chassis power taking mechanical conveyor move cylinder rotate, low in energy consumption, the rigging up and debugging time and fault rate few.
For achieving the above object, the technical solution of the utility model is achieved in that
A kind of capacity-increasing type electric drive workover rig, comprises automobile chassis; Also comprise the cylinder be arranged on respectively on automobile chassis, motor that supporting leg, derrick unit, driver element, control unit, head roll rotate and the energy-storage units that is connected with motor; Described driver element connects motor and energy-storage units simultaneously; Described control unit connects driver element, energy-storage units and motor simultaneously.
Further, described driver element comprises engine block and mains supply module.
Further, described engine block comprises the power takeoff of automobile engine, generator and connecting engine; Described power takeoff is by transmission axle driven dynamo; Described generator is connected with energy-storage units and electric electromechanics respectively.
Further, described mains supply module comprises three-phase alternating current electrical interface and governor circuit; Described governor circuit is connection control unit, energy-storage units and motor simultaneously.
Further, described supporting leg comprises the support oil cylinder being connected with hydraulic lock.
Further, described derrick unit comprises hydraulic cylinder, is vertically arranged on upright pylon on automobile chassis and the derrick be folded on automobile chassis and the hook be arranged on derrick; Described hydraulic cylinder one end is articulated with automobile chassis, and the other end is articulated with derrick.
Further, described control unit comprises frequency converter, control module and the detection module for detecting motor real work power; Described frequency converter connects driver element, energy-storage units and motor simultaneously.
Further, described motor is provided with brake gear.
Relative to prior art, the utility model has following advantage:
1) by electric drive motor, and then make drum functions, the complexity of simplified apparatus transmission, when using extraneous electrical network, equipment chassis can be stopped working and both saved energy consumption, additionally reduces machine running times, decreases maintaining time and oil pollution.
2) when using automobile chassis motor driven, by power takeoff power taking, simplifying and having fallen original power transmission shaft, a series of mechanical transmission unit such as gearbox, torque converter.Greatly reduce equipment purchasing expense, decrease rigging up and debugging time and fault rate.
3) reduce normal input power of carrying by the mode of energy storage, realize the high-power output of small-power input queued switches.When using extraneous electrical network, existing well site scarcely can provide the power under workover rig full load, uses energy storage device to solve this difficult point, makes to complete production when low-power inputs.
4) Stability and adaptability of system that provides dual system power output to ensure.Can according to the suitable choice for use of field condition wherein a kind of power source.When using engine in situ power taking to drive generator, greatly reduce the requirement to chassis power stage, for power stage at full capacity, chassis power output can drop to 50% of existing equipment at most, greatly reduce the expense of equipment purchasing, also reduce oil consumption simultaneously.Motor possesses brake function, the floating state of cooperating equipment hook simultaneously, considerably increases the safety factor of equipment.
Accompanying drawing explanation
The accompanying drawing forming a part of the present utility model is used to provide further understanding of the present utility model, and schematic description and description of the present utility model, for explaining the utility model, is not formed improper restriction of the present utility model.In the accompanying drawings:
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the utility model control principle schematic diagram.
Description of reference numerals:
1-generator, 2-power takeoff, 3-energy-storage units, 4-power transmission shaft, 5-motor, 6-cylinder, 7-automobile chassis, 8-supporting leg, the upright pylon of 9-, 10-derrick, 11-hook, 12-hydraulic cylinder.
Detailed description of the invention
It should be noted that, when not conflicting, the embodiment in the utility model and the feature in embodiment can combine mutually.
Below with reference to the accompanying drawings and describe the utility model in detail in conjunction with the embodiments.
A kind of capacity-increasing type electric drive workover rig, as depicted in figs. 1 and 2, comprises automobile chassis 7; Also comprise the cylinder 6 be arranged on respectively on automobile chassis 7, motor 5 that supporting leg 8, derrick unit, driver element, control unit, head roll 6 rotate and the energy-storage units 3 that is connected with motor 5; Described driver element connects motor 5 and energy-storage units simultaneously; Described control unit connects driver element, energy-storage units 3 and motor 5 simultaneously.
Wherein, described driver element comprises engine block and mains supply module.
Wherein, the described engine block power takeoff 2 that comprises automobile engine, generator 1 and be connected with engine output end; Described power takeoff 2 drives generator 1 to generate electricity by power transmission shaft 4; Described generator 1 is electrically connected with energy-storage units 3 and motor 5 respectively.When using the motor driven on automobile chassis 7, by power takeoff 2 power taking, simplifying and having fallen original power transmission shaft, a series of mechanical transmission unit such as gearbox, torque converter.Greatly reduce equipment purchasing expense, decrease rigging up and debugging time and fault rate.
Wherein, described mains supply module comprises three-phase alternating current electrical interface and governor circuit; Described governor circuit is connection control unit, energy-storage units 3 and motor simultaneously.
Wherein, described supporting leg 8 comprises the support oil cylinder being connected with hydraulic lock, improves stability and the safety of complete machine.Reliable and stable during the work of this workover rig, safety is high.
Wherein, described derrick unit comprises hydraulic cylinder 12, is vertically arranged on the upright pylon 9 on automobile chassis 7 and the derrick 10 be folded on automobile chassis 7 and the hook 11 be arranged on derrick; Described hydraulic cylinder 12 one end is articulated with automobile chassis 7, and the other end is articulated with the bottom of derrick 10.The extension bar of hydraulic control cylinder 12 stretches out, and hydraulic cylinder supports derrick 10 and erects, and can dock and fix, namely can carry out operation with upright pylon 9.
Wherein, described control unit comprises frequency converter, control module and the detection module for detecting motor real work power; Described frequency converter connects driver element, energy-storage units 3 and motor 5 simultaneously.
It should be noted that, under using three phase network electric power thus supplied, when detection module detection of grid power is greater than the real output of motor 5, be transferred to control module signal, control mains supply module by control module and power section more than needed is charged to energy-storage units 3.And when carrying on cylinder 6, detection module detects that motor full power exports, now control mains supply module and energy-storage units simultaneously for motor 5 provides power demand by control module, motor 5 is operated at full capacity, lifting heavy.
In addition, under not using three phase network electric power thus supplied, when on detection module detection automobile chassis 7, engine output is greater than motor 5 power output, then give control module signal, controlling generator by control module is energy-storage units 3 energy storage.And when carrying on cylinder 6, detection module detects that motor 5 full power exports, now control generator 1 and energy-storage units 3 simultaneously for motor provides power demand by control module, motor is operated at full capacity, lifting heavy.
Wherein, described motor 5 is provided with brake gear.Electric tools is for brake function, and the floating state of cooperating equipment hook, considerably increases the safety factor of equipment.It should be noted that, after cylinder 6 proposes OIH pipe, during brake halted state and dependence self gravitation cylinder transfer hook, generator also can be controlled be energy-storage units accumulation of energy by control module, prepares to promote next time.
The concrete course of work of this capacity-increasing type electric drive workover rig workover rig is:
When workspace can provide three phase network to power, powered by the external three phase network of three-phase alternating current electrical interface of mains supply module, drive motor is also energy-storage units 3 energy storage.The time that energy-storage units 3 is greater than output power of motor at grid power carries out energy storage, and the full power carried on cylinder 6 is when exporting, be supplied to motor 5 together with the power that the power provided by extraneous electrical network and energy-storage units 3 store, motor 5 operated at full capacity, lifting heavy.When using extraneous electrical network, automobile chassis 7 can stop working, and both saves energy consumption, and additionally reduces machine running times, and decreased maintaining time and oil pollution.
When the external world does not have three phase network, use the motor driven small power generator 1 of automobile chassis 7 to energy-storage units 3 energy storage (as long as the engine output of automobile chassis 7 is greater than output power of motor energy-storage units just carry out energy storage).Cylinder 6 is carried generator 1 and energy-storage units 3 in process and provides power simultaneously, motor 5 is operated at full capacity, lifting heavy.For power stage at full capacity, the engine output of automobile chassis can drop to 50% of existing equipment at most, greatly reduces the expense of equipment purchasing, also reduces oil consumption simultaneously.
The utility model profit (namely uses extraneous electrical network and energy-storage units in two ways; Or with automobile chassis power takeoff generator and energy-storage units) drive motor 5 drives cylinder 6 to rotate, and replace original simple chassis power taking mechanical conveyor and move cylinder and rotate.Power drive mode does not limit by field condition, low in energy consumption, and safety is high, convenient and reliable operation.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.

Claims (8)

1. a capacity-increasing type electric drive workover rig, comprises automobile chassis; It is characterized in that: also comprise the cylinder be arranged on respectively on automobile chassis, motor that supporting leg, derrick unit, driver element, control unit, head roll rotate and the energy-storage units that is connected with motor; Described driver element connects motor and energy-storage units simultaneously; Described control unit connects driver element, energy-storage units and motor simultaneously.
2. a kind of capacity-increasing type electric drive workover rig according to claim 1, is characterized in that: described driver element comprises engine block and mains supply module.
3. a kind of capacity-increasing type electric drive workover rig according to claim 2, is characterized in that: described engine block comprises the power takeoff of automobile engine, generator and connecting engine; Described power takeoff is by transmission axle driven dynamo; Described generator is connected with energy-storage units and electric electromechanics respectively.
4. a kind of capacity-increasing type electric drive workover rig according to claim 2, is characterized in that: described mains supply module comprises three-phase alternating current electrical interface and governor circuit; Described governor circuit is connection control unit, energy-storage units and motor simultaneously.
5. a kind of capacity-increasing type electric drive workover rig according to claim 1, is characterized in that: described supporting leg comprises the support oil cylinder being connected with hydraulic lock.
6. a kind of capacity-increasing type electric drive workover rig according to claim 1, is characterized in that: described derrick unit comprises hydraulic cylinder and the upright pylon that is vertically arranged on automobile chassis and the derrick be folded on automobile chassis and the hook be arranged on derrick; Described hydraulic cylinder one end is articulated with automobile chassis, and the other end is articulated with derrick.
7. a kind of capacity-increasing type electric drive workover rig according to claim 1, is characterized in that: described control unit comprises frequency converter, control module and the detection module for detecting motor real work power; Described frequency converter connects driver element, energy-storage units and motor simultaneously.
8. a kind of capacity-increasing type electric drive workover rig according to claim 1, is characterized in that: described motor is provided with brake gear.
CN201520734043.2U 2015-09-21 2015-09-21 Increase -volume formula electric drive workover rig Expired - Fee Related CN204984302U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520734043.2U CN204984302U (en) 2015-09-21 2015-09-21 Increase -volume formula electric drive workover rig

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520734043.2U CN204984302U (en) 2015-09-21 2015-09-21 Increase -volume formula electric drive workover rig

Publications (1)

Publication Number Publication Date
CN204984302U true CN204984302U (en) 2016-01-20

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201520734043.2U Expired - Fee Related CN204984302U (en) 2015-09-21 2015-09-21 Increase -volume formula electric drive workover rig

Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105134105A (en) * 2015-09-21 2015-12-09 奥铄动力科技(北京)有限公司 Hybrid workover rig

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105134105A (en) * 2015-09-21 2015-12-09 奥铄动力科技(北京)有限公司 Hybrid workover rig
CN105134105B (en) * 2015-09-21 2018-07-27 奥铄动力科技(北京)有限公司 A kind of hybrid power type workover rig

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GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20160120

Termination date: 20180921