Summary of the invention
For solving prior art Problems existing, the object of the present invention is to provide a kind of glass fibre engineering plastics yarn membrane-forming agent and preparation method thereof.
For achieving the above object, the invention provides a kind of glass fibre engineering plastics yarn membrane-forming agent, this membrane-forming agent is the multipolymer be polymerized by diacetone-acryloamide(DAA), Acrylic Acid Monomer, methacrylic acid monomer, methyl methacrylate, Butyl Acrylate Monomer.
Present invention also offers a kind of preparation method of glass fibre engineering plastics yarn membrane-forming agent, the method comprises the following steps:
(1) diacetone-acryloamide(DAA) 7-9 part, Acrylic Acid Monomer 7-9 part, methacrylic acid monomer 7-9 part, methyl methacrylate 120-140 part, Butyl Acrylate Monomer 220-240 part, emulsifying agent 14-25 part are mixed, obtain pre-emulsion, above number is mass parts;
(2) 3-10% of pre-emulsion quality and initiator are carried out emulsion polymerization, obtain latex particle seed;
(3) drip remaining pre-emulsion, make latex particle seed become large, add initiator and carry out residual monomer elimination, sieve after stirring, obtained glass fibre engineering plastics yarn membrane-forming agent.
Preferably, the emulsifying agent in step (1) is polyethenoxy ether class emulsifying agent.
Preferably, in step (2), at temperature 55-60 DEG C, emulsion polymerization is carried out.
Preferably, the initiator in step (2) and (3) is redox initiator, Potassium Persulphate or ammonium persulphate.
Preferably, in step (3), at temperature 60-65 DEG C, remaining pre-emulsion is dripped.
Preferably, in step (3), pre-emulsion drips off rear insulation 60-120min.
Preferably, in step (3), cross 200 mesh sieves, obtained glass fibre engineering plastics yarn membrane-forming agent.
Beneficial effect of the present invention is: membrane-forming agent of the present invention can coordinate with other auxiliary agents, prepares good, the high temperature resistant non yellowing of glass fiber bundling, Heat stability is good, glass fiber infiltration agent that composite property is high.The preparation method of membrane-forming agent of the present invention uses acrylic compounds and cross-linking monomer to carry out emulsion polymerization, prepares the membrane-forming agent with good, the high temperature resistant non yellowing of glass fiber bundling.
Embodiment
Below in conjunction with embodiment, in detail explanation is explained to the present invention.
Embodiment 1
Letex polymerization is carried out in four mouthfuls of reaction flasks that agitator, reflux exchanger, thermometer and dropping funnel are housed.189g (10.5mol) deionized water, 0.68g (0.005mol) sodium acetate trihydrate are dropped in reaction flask; 117g (6.5mol) deionized water, 6g (0.0135mol) alkyl polyoxyethylene ether, 8g (0.0176mol) Soxylat A 25-7 sorbitan monostearate, 7g (0.0414mol) diacetone-acryloamide(DAA), 7g (0.097mol) Acrylic Acid Monomer, 7g (0.0814mol) methacrylic acid monomer, 120g (1.198mol) methyl methacrylate, 220g (1.716mol) Butyl Acrylate Monomer are dropped into and drip in bottle, obtained pre-emulsion, stirs and mixes half an hour.
Reaction flask stirs and is warming up to 55 DEG C, drip the pre-emulsion of 3%, add 0.108g (0.0012mol) tertbutyl peroxide, 0.185g (0.0012mol) sodium hydrosulfite, 3% pre-emulsion 20min drips off simultaneously, then is incubated 30min and carries out initial stage polyreaction.
After temperature of reaction kettle is stable, start dropping residue 97% pre-emulsion, 0.54g (0.006mol) tertbutyl peroxide, 0.924g (0.006mol) sodium hydrosulfite simultaneously and carry out polyreaction, continuous dropping 4 hours, temperature controls at 60 DEG C.Dropwise insulation 1 hour, temperature controls at 60 DEG C.Then add 0.18g (0.002mol) tertbutyl peroxide and 0.308g (0.002mol) sodium hydrosulfite carries out residual monomer elimination, after stirring half an hour, be cooled to less than 40 DEG C 200 order net filtration dischargings.
This membrane-forming agent 1 rotor viscosity is 41 centipoises, pH value 4.91, effective size of grain 350nm.
Embodiment 2
Letex polymerization is carried out in four mouthfuls of reaction flasks that agitator, reflux exchanger, thermometer and dropping funnel are housed.195g (10.83mol) deionized water, 1.2g (0.0088mol) sodium acetate trihydrate are dropped in reaction flask; 120g (6.67mol) deionized water, 8g (0.018mol) alkyl polyoxyethylene ether, 10g (0.022mol) Soxylat A 25-7 sorbitan monostearate, 8g (0.047mol) diacetone-acryloamide(DAA), 8g (0.111mol) Acrylic Acid Monomer, 8g (0.093mol) methacrylic acid monomer, 120g (1.198mol) methyl methacrylate and 236g (1.841mol) Butyl Acrylate Monomer being dropped into drips in bottle, and obtained pre-emulsion stirs and mixes half an hour.
Reaction flask stirs and is warming up to 55 DEG C, drip the pre-emulsion of 3%, add 0.126g (0.0014mol) tertbutyl peroxide, 0.216g (0.0014mol) sodium hydrosulfite, 3% pre-emulsion 20min drips off simultaneously, then is incubated 30min and carries out initial stage polyreaction.After temperature of reaction kettle is stable, start dropping residue 97% pre-emulsion, 0.559g (0.0062mol) tertbutyl peroxide, 0.96g (0.0062mol) sodium hydrosulfite simultaneously and carry out polyreaction, continuous dropping 4 hours, temperature controls at 60 DEG C.Dropwise insulation 1 hour, temperature controls at 60 DEG C.Then add 0.198g (0.0022mol) tertbutyl peroxide and 0.34g (0.0022mol) sodium hydrosulfite carries out residual monomer elimination, after stirring half an hour, be cooled to less than 40 DEG C 200 order net filtration dischargings.
This membrane-forming agent 2 rotor viscosity is 49 centipoises, pH value 4.89, effective size of grain 328nm.
Embodiment 3
Letex polymerization is carried out in four mouthfuls of reaction flasks that agitator, reflux exchanger, thermometer and dropping funnel are housed.198g (11.00mol) deionized water, 1.36g (0.010mol) sodium acetate trihydrate are dropped in reaction flask; 126g (7.00mol) deionized water, 10g (0.0225mol) alkyl polyoxyethylene ether, 15g (0.033mol) Soxylat A 25-7 sorbitan monostearate, 9g (0.053mol) diacetone-acryloamide(DAA), 9g (0.125mol) Acrylic Acid Monomer, 9g (0.105mol) methacrylic acid monomer, 140g (1.398mol) methyl methacrylate and 240g (1.873mol) Butyl Acrylate Monomer being dropped into drips in bottle, obtained pre-emulsion, stirs and mixes half an hour.
Reaction flask stirs and is warming up to 55 DEG C, drip the pre-emulsion of 3%, add 0.189g (0.0021mol) tertbutyl peroxide, 0.324g (0.0021mol) sodium hydrosulfite, 5% pre-emulsion 20min drips off simultaneously, then is incubated 30min and carries out initial stage polyreaction.After temperature of reaction kettle is stable, start dropping residue 97% pre-emulsion, 0.703g (0.0078mol) tertbutyl peroxide, 1.20g (0.0078mol) sodium hydrosulfite simultaneously and carry out polyreaction, continuous dropping 4 hours, temperature controls at 60 DEG C.Dropwise insulation 1 hour, temperature controls at 60 DEG C.Then add 0.27g (0.003mol) tertbutyl peroxide and 0.462g (0.003mol) sodium hydrosulfite carries out residual monomer elimination, after stirring half an hour, be cooled to less than 40 DEG C 200 order net filtration dischargings.
This membrane-forming agent 3 rotor viscosity is 270 centipoises, pH value 4.98, effective size of grain 349nm.
Embodiment 4
Letex polymerization is carried out in four mouthfuls of reaction flasks that agitator, reflux exchanger, thermometer and dropping funnel are housed.189g (10.5mol) deionized water, 0.68g (0.005mol) sodium acetate trihydrate are dropped in reaction flask; 117g (6.5mol) deionized water, 6g (0.0135mol) alkyl polyoxyethylene ether, 8g (0.0176mol) Soxylat A 25-7 sorbitan monostearate, 7g (0.0414mol) diacetone-acryloamide(DAA), 7g (0.097mol) Acrylic Acid Monomer, 7g (0.0814mol) methacrylic acid monomer, 120g (1.199mol) methyl methacrylate, 220g (1.716mol) Butyl Acrylate Monomer are dropped into and drip in bottle, obtained pre-emulsion, stirs and mixes half an hour.
Reaction flask stirs and is warming up to 58 DEG C, drip the pre-emulsion of 3%, add 0.108g (0.0012mol) tertbutyl peroxide, 0.185g (0.0012mol) sodium hydrosulfite, 5% pre-emulsion 30min drips off simultaneously, then is incubated 40min and carries out initial stage polyreaction.
After temperature of reaction kettle is stable, start dropping residue 95% pre-emulsion, 0.54g (0.006mol) tertbutyl peroxide, 0.924g (0.006mol) sodium hydrosulfite simultaneously and carry out polyreaction, continuous dropping 4.5 hours, temperature controls at 62 DEG C.Dropwise insulation 1.5 hours, temperature controls at 62 DEG C.Then add 0.18g (0.002mol) tertbutyl peroxide and 0.308g (0.002mol) sodium hydrosulfite carries out residual monomer elimination, after stirring half an hour, be cooled to less than 40 DEG C 200 order net filtration dischargings.
This membrane-forming agent 4 rotor viscosity is 20 centipoises, pH value 4.78, effective size of grain 323nm.
Embodiment 5
Letex polymerization is carried out in four mouthfuls of reaction flasks that agitator, reflux exchanger, thermometer and dropping funnel are housed.195g (10.83mol) deionized water, 1.2g (0.0088mol) sodium acetate trihydrate are dropped in reaction flask; 120g (6.67mol) deionized water, 8g (0.018mol) alkyl polyoxyethylene ether, 10g (0.022mol) Soxylat A 25-7 sorbitan monostearate, 8g (0.047mol) diacetone-acryloamide(DAA), 8g (0.111mol) Acrylic Acid Monomer, 8g (0.093mol) methacrylic acid monomer, 120g (1.198mol) methyl methacrylate and 236g (1.841mol) Butyl Acrylate Monomer being dropped into drips in bottle, and obtained pre-emulsion stirs and mixes half an hour.
Reaction flask stirs and is warming up to 58 DEG C, and drip the pre-emulsion of 5%, add 0.378g (0.0014mol) Potassium Persulphate, 3% pre-emulsion 20min drips off simultaneously, then is incubated 30min and carries out initial stage polyreaction.After temperature of reaction kettle is stable, start dropping residue 95% pre-emulsion, 1.08g (0.004mol) Potassium Persulphate simultaneously and carry out polyreaction, drip 4 hours continuously, temperature controls at 60 DEG C.Dropwise insulation 1 hour, temperature controls at 60 DEG C.Then add 0.54g (0.002mol) Potassium Persulphate and carry out residual monomer elimination, after stirring half an hour, be cooled to less than 40 DEG C 200 order net filtration dischargings.
This membrane-forming agent 5 rotor viscosity is 40 centipoises, pH value 4.91, effective size of grain 400nm.
Embodiment 6
Letex polymerization is carried out in four mouthfuls of reaction flasks that agitator, reflux exchanger, thermometer and dropping funnel are housed.198g (11.00mol) deionized water, 1.36g (0.010mol) sodium acetate trihydrate are dropped in reaction flask; 126g (7.00mol) deionized water, 10g (0.0225mol) alkyl polyoxyethylene ether, 15g (0.033mol) Soxylat A 25-7 sorbitan monostearate, 9g (0.053mol) diacetone-acryloamide(DAA), 9g (0.125mol) Acrylic Acid Monomer, 9g (0.105mol) methacrylic acid monomer, 140g (1.398mol) methyl methacrylate and 240g (1.873mol) Butyl Acrylate Monomer being dropped into drips in bottle, obtained pre-emulsion, stirs and mixes half an hour.
Reaction flask stirs and is warming up to 60 DEG C, and drip the pre-emulsion of 10%, add 0.479g (0.0021mol) ammonium persulphate, 5% pre-emulsion 30min drips off simultaneously, then is incubated 60min and carries out initial stage polyreaction.After temperature of reaction kettle is stable, start dropping residue 90% pre-emulsion, 1.566g (0.0058mol) ammonium persulphate simultaneously and carry out polyreaction, drip 5 hours continuously, temperature controls at 65 DEG C.Dropwise insulation 2 hours, temperature controls at 65 DEG C.Then add 0.684g (0.003mol) ammonium persulphate and carry out residual monomer elimination, after stirring half an hour, be cooled to less than 40 DEG C 200 order net filtration dischargings.
This membrane-forming agent 6 rotor viscosity is 100 centipoises, pH value 4.92, effective size of grain 451nm.
Comparative example uses the polyacrylate dispersion bought as membrane-forming agent.
The membrane-forming agent respectively prepared by 3wt% embodiment of the present invention 1-6 or the membrane-forming agent of comparative example, 0.05% acetic acid, the white oil of 0.5%, the KH-550 silane coupling agent of 0.8% and 95.65wt% water mixing, obtain treating compound.The treating compound of above-mentioned preparation is coated on engineering plastics fiberglass surfacing, obtains the glass fibre after treating compound process.Detect the glass fibre performance of membrane-forming agent prepared by embodiment of the present invention 1-6 and comparative example, result is as shown in table 1.
The glass fibre performance test results of membrane-forming agent prepared by table 1 the present invention and comparative example
|
Stiffness |
Convergency |
Cutting property |
Thermostability |
Tension intensity |
Embodiment 1 |
155 |
Good |
10 |
Good |
0.42MPa |
Embodiment 2 |
157 |
Good |
9 |
Good |
0.39MPa |
Embodiment 3 |
158 |
Good |
8 |
Good |
0.40MPa |
Embodiment 4 |
156 |
Good |
9 |
Good |
0.41MPa |
Embodiment 5 |
153 |
Good |
10 |
Good |
0.45MPa |
Embodiment 6 |
154 |
Good |
7 |
Good |
0.40MPa |
Comparative example |
132 |
Generally |
7 |
Generally |
0.32MPa |
In table 1, the numerical value of stiffness is larger, represents that stiffness is better; Cutting property numerical value is larger, represents that cutting is better; Tension intensity is larger, represents that pulling force characteristic is better.Can be obtained by table 1, the performance of the membrane-forming agent that preparation method of the present invention obtains is better than the Polyacrylate Emulsion in comparative example.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.